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11-2
CYLINDER / PISTON
CYLINDER GAUGE
TOP
MIDDLE
BOTTOM
CYLINDER
REMOVAL
●
Remove EX. pipe.
●
Remove the cylinder head cover.
●
Remove the cam shaft.
●
Remove cylinder head.
●
Remove the cam chain guide from the cylinder.
●
Remove cylinder
●
Remove the gasket and dowel pin. Carefully remove
any adhering gasket material from the cylinder / head
mating surface. Do not scratch the surface.
WEAR INSPECTION
●
Inspect the cylinder wall for scratches and wear.
●
Measure and record the cylinder inner diameter at three
levels in both an X and Y axis.
●
Take the maximum reading to determine the cylinder
wear.
SERVICE LIMIT : 56.100 mm
●
Measure the piston outer diameter.
●
Calculate the piston-to-cylinder clearance. Take the
maximum reading to determine the clearance.
SERVICE LIMIT : 0.2 mm
●
Calculate the cylinder for out-of-round at three levels in
an X and Y axis. Take the maximum reading to
determine the out-of-round.
●
Calculate the cylinder for taper at three levels in an X
and Y axis. Take the maximum reading to determine
the taper.
●
If any of the cylinder measurements exceed the service
limits, replace the cylinder.
SERVICE LIMIT : OUT-OF-ROUND : 0.005 mm
TAPER : 0.05 mm
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CAM CHAIN GUIDE
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
CYLINDER GASKET
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
CYLINDER GAUGE
●
Take care not to damage the cylinder mating surface.
!
NOTE
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TOP
MIDDLE
BOTTOM
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......