15-1
BRAKE SYSTEM
15. BRAKE SYSTEM
SERVICE INFORMATION
GENERAL SAFETY
●
Do not allow foreign material to enter the system when replenishing brake fluid.
●
To prevent chemical changes, do not mix different types of brake fluid.
●
Do not use the old brake fluid again.
●
Brake fluid can cause damage to painted, plastic, and rubber surfaces. Take precaution not to allow parts to be
contaminated by the brake fluid.
●
Do not reuse sealing washers.
●
Clean the disassembled parts with brake fluid, and check for any clogged passage with compressed air.
●
Bleed the brake hose after removing it.
●
Keep oil or brake fluid off the brake disk and pad because the contaminated brake disk and pad reduces the braking
performance, if contaminated, replace the pad with a new one and clean the disk.
SPECIFICATIONS
15
SERVICE INFORMATION
····
15-1
TROUBLESHOOTING
·····
15-2
BRAKE FLUID
········
15-3
FRONT BRAKE PAD REPLACEMENT
··
15-5
REAR BRAKE PAD
······
15-6
FRONT BRAKE CALIPER
··
15-6
REAR BRAKE CALIPER
···
15-8
MASTER CYLINDER
·····
15-11
BRAKE DISK
········
15-13
ITEM
STANDARD
SERVICE LIMIT
FRONT BRAKE CALIPER PISTON A O.D
33.928-33.878mm
33.848mm
FRONT BRAKE CALIPER CYLINDER A I.D
33.96-34.01mm
34.01mm
FRONT BRAKE CALIPER PISTON B O.D
25.33-25.37mm
25.30mm
FRONT BRAKE CALIPER CYLINDER B I.D
25.41-25.46mm
25.46mm
REAR BRAKE DISK THICKNESS
4.0mm
3.0mm
REAR BRAKE DISK RUNOUT
-
3.0mm
REAR BRAKE MASTER CYLINDER I.D
13.5mm
13.543mm
REAR BRAKE MASTER CYLINDER PISTON O.D
13.5mm
13.378mm
REAR CALIPER CYLINDER I.D
34.0mm
34.039mm
REAR CALIPER PISTON O.D
34.0mm
33.914mm
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......