●
Remove the valve spring, valve cotter, retainer, spring
and valve. Using the valve spring compressor.
TOOL : VALVE SPRING COMPRESSOR
CYLINDER HEAD INSPECTION
●
Remove the carbon deposits from the inside of the
combustions chamber.
●
Check the spark plug assembling hole and the valve
seat for cracks.
●
Using a square and a feeler gauge, check the cylinder
head distortion.
SERVICE LIMIT : 0.1 mm
VALVE SPRINGS
●
Measure the free length of the inner and outer valve
springs.
SERVICE LIMIT : 36.90 mm
VALVES
●
Inspect each valve for bending, burning, scratches or
abnormal wear.
●
Insert the valves in their original positions in the
cylinder head.
Check that each valve moves up and down smothly,
without binding.
●
Measure and record the valve stem outer diameter in
three places along the valve guide sliding area.
SERVICE LIMIT : IN : 4.920 mm
EX: 4.900 mm
●
Replace the valve with a new one if the service limit is
exceeded.
10-6
CYLINDER HEAD / VALVES
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE SPRING
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
●
To prevent the loss of tension, do not compress the
valve spring more than necessary.
●
Mark the disassembled parts so that they can be
reassembled into the original position later.
!
NOTE
△
●
Take precautions not to damage the cylinder head
gasket attachment.
!
NOTE
△
●
Replace the valve spring with new one if the length of
any one is less than the service limit.
!
NOTE
△
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......