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11-3
CYLINDER / PISTON
PISTON RING
WARPAGE INSPECTION
●
Check the cylinder for warpage by placing a straight
edge and feeler gauge across the stud holes. Replace
the cylinder if the service limit is exceeded.
SERVICE LIMIT : 0.02 mm
PISTON / PISTON RING
REMOVAL
●
Remove the piston pin clip using a pair of pliers.
●
Press the piston pin out of the piston.
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
PISTON PIN CLIP
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
FEELER GAUGE
●
Any clearance between the cylinder and head due to
damage or warpage will result in compression leaks
and reduced performance.
!
NOTE
△
●
Place a clean shop towel over the crankcase to prevent
the possibility of the clip falling into the crankcase.
!
NOTE
△
●
Do not damage or scratch the piston.
●
Do not apply side force to the connecting rod.
●
Do not let the clip fall into the crankcase.
!
NOTE
△
●
Do not damage to the piston by piston ring when
removing.
!
NOTE
△
●
Measure the clearance between the piston ring and
piston grooves.
SERVICE LIMIT : TOP : 0.110 mm
SECOND : 0.080 mm
OIL RING : 0.280 mm
●
Inspect the piston for wear or damage.
INSPECTION
●
Clean carbon deposits from the piston.
●
Inspect the piston rings for movement by pressing the
rings. The rings should be able to move in its groove
without catching.
●
Spread each piston ring and remove it by lifting it up at
a point just opposite the gap.
PISTON RING
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......