Eagle 202AKR Series Operation Manual Download | Manualshive

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Operation Manual for

202AKR Series EEC

approved Golf Cart

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Summary of Contents for 202AKR Series

Page 1: ...Operation Manual for 202AKR Series EEC approved Golf Cart 1 ...

Page 2: ... following notations WARNING Fail to follow Warning instructions could result in severe injury to the vehicle occupants bystanders or persons inspecting or repairing the vehicle CAUTION Fail to follow Caution instructions could cause damage to the vehicle Special Notices Because the seat backrest wrapping film may stick to the seat vinyl and cause seat vinyl fading or being stained please remove t...

Page 3: ...EG202AKR EG204AKR L6e L7e EG204AHCXR L7e 3 ...

Page 4: ...6 1 Maintenance of Battery 18 6 2 Operation and Maintenance of Charger 22 6 3 Maintenance of the Traction Motor 22 6 4 Maintenance of the Speed Controller 24 6 5 Maintenance of Rear Axle 25 6 6 Wheel Replacement 26 6 7 Brake Adjustment 27 7 Lubrication 27 8 Running in of New Vehicle 28 9 Periodic Maintenance Charts 28 10 Location of Fuses 30 11 Storage 30 12 Wiring Diagram 30 4 ...

Page 5: ...always register it in local transportation authority and get the license plate Only drive the vehicle in the proper public road WARNING Please always be sure of whether there is any restriction in the area where you intend to use the vehicle to avoid any unpleasant experience IMPORTANT LABELS SAFETY LABEL Read carefully and understand the contents on the safety label attached on the vehicle Label ...

Page 6: ... please make sure to observe following safe operation instructions BEFORE OPERATING THE VEHICLE ALWAYS read this first before you start driving the vehicle ONLY authorized people should drive this vehicle from the driver s side ONLY Do not drive this vehicle on public road before it s registered and adhered with the license plate 6 ...

Page 7: ... safety belt properly before the vehicle moves under following instructions 1 B e c e r t a i n t h e s e a t b e l t s a r e l a t c h e d s e c twists 2 P o s i t i o n t h e s h o u l d e r b e l t a c r o s s t h e t o p o f t h e s h o u l d e r D o n o t p l a c e t h e shoulder belt under an arm 3 Loose fitting safety belts significantly reduce protection Keep belts snug and positioned low ...

Page 8: ...your entire body inside the vehicle keep seated and hold on while the vehicle is moving Do not start the vehicle until all occupants are securely seated Keep your hands on the steering wheel and your eyes on the path you are going Always back up slowly and watch the back carefully Avoid starting or stopping suddenly Avoid turning the steering wheel too sharply at high speed Always drive slowly up ...

Page 9: ...ise dB 68 68 68 Wheelbase mm mm 1690 2460 2460 Front wheel tread mm mm 940 940 940 Rear wheel tread mm 980 980 980 Max movement after brake V 20 km h 4m 4m 4m Min ground clearance mm 116 116 116 Parking ability 20 20 20 Power system Motor controller Battery 1 48V 5KW AC Motor 1236 5301 4 EVF 150 6pcs 48V Operation system 1 Schematic Figure of controls 9 Digital meter ...

Page 10: ... on the F R switch is switched to the position of F or R the Ready Signal is ON 10 Brake pedal Accelerator pedal Light switch wiper switch Key switch Steering wheel Switch panel Hand brake level Heating switch Ready signal Coulombmeter F R switch ...

Page 11: ...Combination Digital Meter 11 Adjustable steering handle Brake pedal Accelerator pedal Lighting system Digital meter wiper Key switch Hand brake level ...

Page 12: ...d off completely Accelerator pedal The accelerator pedal is used to control the speed to move the vehicle Step it down slowly to increase the speed The vehicle will speed up with the gradual stepping down of the accelerator pedal eventually reaching the full speed when the pedal is stepped down to the bottom The vehicle slows down with the releasing of the pedal When the pedal is fully released el...

Page 13: ...arking position when this vehicle is unattended WARNING Do not drive the vehicle when the hand brake is engaged Always check and release the hand brake before driving Failed to do this will cause motor burn How to engage and disengage the parking brake To engage the parking brake pull up the hand brake lever to the end To disengage the parking brake pull up the hand brake lever to the end and then...

Page 14: ...gers Owners Manual for how to recharge the batteries WARNING Drive the vehicle when battery power meter reaches red area will damage the batteries Forward reverse switch This switch is a three position switch depressing the upper part gets the vehicle move forwards while depressing the lower part gets the vehicle move backwards and the middle is neutral WARNING This switch must be fully depressed ...

Page 15: ...e rear to engage the left turning light when planning to turn and drive the vehicle to the left 4 Pull the lever to the top to engage the high beam light The lever will be back to the middle automatically when leaving it 5 Press down the lever to engage the high beam light Right lever Turn the top button to the on Position to engage the wiper motor push the lever to the front to the LO and HI posi...

Page 16: ...al and step down the accelerator pedal slowly and smoothly the vehicle will start to move WARNING The controller come with the automatic protection the vehicle will fail to move if the driver failure to following the correct starting steps In this case release the accelerator pedal first and press the forward and reverse switch to the neutral position then restart the key switch WARNING Do not ste...

Page 17: ...e m a k e s u r e a l l v e n t c a p s a r e t i g h t l y i n place Clean the battery top with a cloth or brush and solution of baking soda and water When cleaning do not allow any cleaning solution or other foreign matter to get inside the battery This should be done every week b Clean battery terminals and the inside of cable clamps using a post and clamp cleaner Clean terminals will have a br...

Page 18: ...ery power meter shows 20 power left inside the battery Over discharged battery will have a very short service life and will make the recharging very difficult WARNING During recharging the car shall be parked in a well ventilated area with the fill caps tightly secured Keep far away from any flame and sparks to avoid any explosion or fire that could cause physical injury or damage to the property ...

Page 19: ...ing the 80 100 charging status light should be on one by one the charger will turn off automatically when the battery is charged fully WARNING Do not disconnect the DC output cord from the battery receptacle when the charger is ON otherwise an arc could occur which may cause an explosion WARNING This vehicle comes with onboard charger the vehicle can be drive when it s being charged so don t drive...

Page 20: ...maintenance free we just need to ensure the motor and terminals are clean mostly 5 The terminals should not short out externally Troubleshooting for AC motor Trouble Possible cause 1 Abnormal motor current while very low speed Encoder failure or loose connecting 2 Noise from motor Motor bearing wear out Maintenance of the Controller The electric vehicle controller used in this vehicle adopts advan...

Page 21: ...e contactor whether there is adhesion disconnection or any debris between the contacts whether there is ablation whether the ablation is serious b Check if the connection between the motor battery pack and controller unit is good Note The test should be carried out when the power is turned off c Check and keep the electric control motor and battery pack clean The above checks are performed at leas...

Page 22: ...ot move 1 The controller has no power 2 No signal to controller 3 main contactor fault 4 Motor or controller fault 5 faulty encoder or faulty encoder power cord 6 motor or controller in temperature protection Vehicle can move either forward or backward 1 forward reverse switch fault or the loose wiring connecting of forward reverse 2 Controller failure Max speed is very slow 1 The battery is about...

Page 23: ... 2 Periodic maintenance The axle should be done first grade maintenance second grade maintenance and third grade maintenance First grade maintenance focuses on lubricate fixation and gear oil replacement Second grade maintenance focuses on check adjustment and gear oil replacement Third grade maintenance focuses on the whole part cleaning assembly and gear oil replacement Maintenance in each grade...

Page 24: ...d Adjust the brake cable The brake is difficult to release completely 1 The brake pedal is not bounces back smoothly Replace a new one 2 The brake shoe is out of shape Refit or replace 3 The is some block on the transmission unit s replace Refit or replace The oil leaks 1 The Oil Seal is damaged Replace a new one 2 Too much Oil Adjust the oil lever Wheel Replacement WARNING Before doing anything o...

Page 25: ... the leak and mark with chalk Place tire plug according to the manufacturer s specifications Brake Adjustment WARNING If you have any problem with the brakes please consult our dealers Brake failure can result in serious accident or physical danger 1 step on the brake pedal with a force of about 30kgf several times the pedal travel does not exceed 2 3 of the total pedal travel 2 The brake pad is a...

Page 26: ... for the rear end Mixed brand of brake liquid is prohibited the brake liquid tank is located under the accelerator pedal underneath the floor mat 2 Lubrication points redirector steering knuckle 3 s 85W 90GL hyperbolic gear oil should be filled in the rear axle capacity is 0 8 liter Rear Axle 26 ...

Page 27: ... one month of running in time or 1000kms running in distance detail procedure is as per the following Before running in shall check the capacity of oil electrolyte and brake oil if an insufficiency is found shall fill it accordingly T h e t i r e p r e s s u r e s h a l l c o m p l y w i t h t h e r a t e d p r e s s u r e 2 1 0 1 k g f c m 2 f o r t i r e 205 50 10 Limit the speed of the vehicle ...

Page 28: ...nsurance is correct 7 When the vehicle is being maintained and repaired to ensure safety the positive and negative power supply connections of the battery pack should be removed 8 It is strictly forbidden to slam on the accelerator or frequently jog the accelerator to avoid damage to the accelerator and shorten the electronic control life 9 Drive safely It is forbidden to drive at high speed when ...

Page 29: ...y Please do this after the power is off Y 11 Clean the surface of the controller Y 12 Check if the solenoid is in order checking its touching point Y 13 Check if any water gets in Check if it becomes too hot Y 14 Check if the carbon brush should be replaced Y 15 Check if the accelerator pedal works well and if it can be released freely and automatically Y Chassis and body 16 Check if the brake dru...

Page 30: ... charge the battery once a month if your vehicle will be stored more than one month 2 Turn the power key to OFF position remove the key and store the key in a safe position 3 Move the tow switch into TOW position on the controller cover 4 Check the tire pressure to make sure its pressure is set to recommended pressure 5 Clean the exterior of the vehicle and apply the rust inhibitor 6 Cover the veh...

Page 31: ...ur company reserves the right to alter the content of this manual and this manual is subject to change without prior notice in addition our company has the final say on the interpretation of this manual All rights reserved 12 Fuse Box Location of the fuse box All the accessory fuse are all mounted in the fuse box located in the rear body driver side of the golf cart 31 Fuse box ...

Page 32: ...agram 32 Diagram Description 1 High beam light relay 2 Low beam light relay 3 Electric flasher 4 Wiper and park brake light Brake light signal Reverse light signal 5 Position light 6 Turn light 7 High beam light Low beam light 8 Main fuse coulombmeter 9 Cover of fuse box 10 Fuse box ...

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