6-2
ENGINE REMOVAL/INSTALLATION
CAP TOP
NEGATIVE PRESSURE TUBE
OIL TUBE
ADJUSTER NUT
REAR
CUSHION
ENGINE REMOVAL/INSTALLATION
●
Remove
-
Luggage box.
(
⇨
3-3 )
-
Plug maintenance cover.
(
⇨
3-3 )
-
Center cover.
(
⇨
3-3 )
●
Disconnect
-
AC generater coupler
. (
⇨
13-7 )
-
Carburetor auto bystarter coupler.
●
Remove
-
Spark plug cap.
-
Oil pump cable.
-
Oil tube connected to the oil pump.
-
Negative pressure tube connected to the inlet pipe.
-
Fuel tube connected to the carburetor.
●
Loosen the carburetor cap top, remove the throttle valve.
●
Loosen the rear brake adjust nut, remove the brake arm
joint B and rear brake cable.
●
Remove the bottom rear cushion under bolt.
●
Loosen the engine hanger U-nut.
●
Loosen the engine hanger flange bolt.
●
Remove the engine. (with the muffler and rear wheel
attached)
•
Take action to prevent oil from leaking (Install the
clip in the oil tube)
•
Take precautions not to damage the engine when
removing the engine from the chasis.
REMOVE
●
Muffler
. (
⇨
3-7 )
●
Rear wheel.
(
⇨
11-3 )
●
Install in the reverse order of removal.
•
Pay attention not to damage wiring and cable and not
to damage the threded part of bolts.
•
Arrange the cable tubes and wiring in the right
positions.
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
BODY COVER CLIP
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
ENGINE
HANGER U NUT
Summary of Contents for A-FOUR -
Page 1: ......
Page 44: ...4 2 LUBRICATION SYSTEM OIL SYSTEM DRAWING ...
Page 51: ...MEMO ...
Page 52: ...FUEL SYSTEM 5 0 FUEL GAUGE FUEL TANK FUEL AUTO COCK STRAINER CARBURETOR ...
Page 62: ...ENGINE REMOVAL INSTALLATION 6 0 ...
Page 97: ...MEMO ...
Page 128: ...BRAKE SYSTEM 12 0 ...
Page 140: ...MEMO ...
Page 150: ...MEMO ...
Page 158: ...MEMO ...
Page 166: ...MEMO ...
Page 174: ...MEMO ...
Page 175: ...17 1 17 WIRING DIAGRAM 17 ...
Page 176: ...MEMO ...
Page 184: ...MEMO ...
Page 185: ...SERVICE MANUAL 2005 6 PRINTED 2005 6 PUBLICATION NO COPY ...