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HOW TO USE THIS MANUAL
This manual describes effective maintenance procedure for
the A-Four manufactured by DAELIM Motor Co., Ltd.
To ensure safety and optimal operating conditions of the
vehicle, carry out regular inspections according to the
maintenance schedule (Section 2).
Sections 1 through 2 provide information on overall
vehicle; section 3, assembly and disassembly procedures
for external components, and section 4 describes
maintenance procedure for the engine, frame and electrical
systems.
To facilitate use of this manual, each page starts with
disassembly and system diagrams, service information,
and troubleshooting guide. If you cannot find the cause of
trouble, refer to Section 18: Troubleshooting.
Contents of this manual and specifications are
subject to change without prior notice for
improvement of vehicle quality.
No part of this publication may be reproduced
without written permission of DAELIM Motor Co.,
Ltd.,
CONTENTS
SERVICE INFORMATION
INSPECTIONS/ADJUSTMENTS
EXTERNAL PARTS
LUBRICATION SYSTEM
FUEL SYSTEM
ENGINE REMOVAL/INSTALLATION
KICK STARTER/ CONTINUOUSLY
VARIABLE TRANSMISSION
CYLINDER HEAD/CYLINDER/PISTON
TRANSMISSION/CRANKSHAFT/CRANK CASE
FRONT WHEEL/FRONT FORK/STEERING
REAR WHEEL/BRAKE/SUSPENSION
BRAKE SYSTEM
GENERAL
ENGINE
FRAME
ELECTRICAL SYSTEM
CHARGING SYSTEM/A.C.GENERATOR
STARTING SYSTEM
LIGHTS/METER/SWITCHES
IGNITION SYSTEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
WIRING DIAGRAM
17
TROUBLESHOOTING
18
Summary of Contents for A-FOUR -
Page 1: ......
Page 44: ...4 2 LUBRICATION SYSTEM OIL SYSTEM DRAWING ...
Page 51: ...MEMO ...
Page 52: ...FUEL SYSTEM 5 0 FUEL GAUGE FUEL TANK FUEL AUTO COCK STRAINER CARBURETOR ...
Page 62: ...ENGINE REMOVAL INSTALLATION 6 0 ...
Page 97: ...MEMO ...
Page 128: ...BRAKE SYSTEM 12 0 ...
Page 140: ...MEMO ...
Page 150: ...MEMO ...
Page 158: ...MEMO ...
Page 166: ...MEMO ...
Page 174: ...MEMO ...
Page 175: ...17 1 17 WIRING DIAGRAM 17 ...
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Page 185: ...SERVICE MANUAL 2005 6 PRINTED 2005 6 PUBLICATION NO COPY ...