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10-4
FRONT WHEEL/FRONT FORK/STEERING
●
Install the rear brake cable, front brake hose,
speedometer cable to the handle cable guide.
●
Apply DAELIM Bond A to the inside surface of the
grip and to the clean surface of the left handle bar. Wait
3~6 minutes and install the grip.
(Bond A :ROYAL BOND 1300)
·
Clean the bonding surface to avoid oil, grease or
gasoline from attatching.
·
Leave it for minimum 1 hour until the bond is dried.
·
Use the bond according to the bond manual enclosed
and install the grip while rotating it before the bond is
dried completely.
●
Align the positioning pin with the handle hole and
install the L. handle bracket.
TORQUE : 1.2kgf
·
m
●
Clean the throttle grip surface, apply the grease and
install the grip.
●
Connect the throttle cable to the groove of the grip.
●
Tighten the pin screws after assembling the under and
upper throttle housings.
·
Check the throttle grip for smooth operation and
adjust the free play to 2~6mm.
●
Match the master cylinder with the punch mark of the
handle, install it with the mark in the master cylinder
holder facing upwards or front and tighten the rear or
front first.
·
Check to see if the cylinder is passing each cable and
wire harness directly and make sure that there is any
interference by rotating the handle to the right and
left.
INSTALL
●
Rear handle cover.
●
Front handle cover.
●
Front cover.
THROTTLE HOUSING
MASTER CYLINDER
PUNCH
MARK
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
STEERING HANDLE
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE GRIP
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
HANDLE SETTING COLLAR
Summary of Contents for A-FOUR -
Page 1: ......
Page 44: ...4 2 LUBRICATION SYSTEM OIL SYSTEM DRAWING ...
Page 51: ...MEMO ...
Page 52: ...FUEL SYSTEM 5 0 FUEL GAUGE FUEL TANK FUEL AUTO COCK STRAINER CARBURETOR ...
Page 62: ...ENGINE REMOVAL INSTALLATION 6 0 ...
Page 97: ...MEMO ...
Page 128: ...BRAKE SYSTEM 12 0 ...
Page 140: ...MEMO ...
Page 150: ...MEMO ...
Page 158: ...MEMO ...
Page 166: ...MEMO ...
Page 174: ...MEMO ...
Page 175: ...17 1 17 WIRING DIAGRAM 17 ...
Page 176: ...MEMO ...
Page 184: ...MEMO ...
Page 185: ...SERVICE MANUAL 2005 6 PRINTED 2005 6 PUBLICATION NO COPY ...