Haojue HJ110-5 User Manual Download

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Summary of Contents for HJ110-5

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Page 2: ...nt part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety information and instructions which...

Page 3: ...in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations BWARNING BCAUTION NOTICE NOTE Please read this manual care...

Page 4: ...of publication Due to improvements or other changes there may be some discrepancies in this manual Haojue reserves the right to make changes at any time Please note that this manual applies to all sp...

Page 5: ...LE 27 ROUTINE MAINTENANCE INSPECTION TABLE 28 REGULAR LUBRICATION TABLE 29 BATTERY 29 AIR CLEANER 30 SPARK PLUG 33 ENGINE OIL AND OIL STRAINER 34 CLUTCH 36 CARBURETOR 36 THROTTLE CABLE PLAY 36 FUEL EV...

Page 6: ...electing your accessories keep in mind the weight of the rider as well as the weight of the accessories The additional weight of the accessories may not only create an unsafe riding condition but may...

Page 7: ...es can result in an unsafe riding condition or lead to an accident Do not pull a trailer or sidecar This motorcycle is not designed to pull a trailer or sidecar SERIAL NUMBERS LOCATION 1 Vehicle ident...

Page 8: ...y of the rider and its passenger FAMILIARIZE YOURSELF WITH YOUR MOTORCYCLE Your riding skills and mechanical knowledge are the foundations for safe riding practices We suggest that you practice riding...

Page 9: ...ION OF PARTS 1 Left handle switches 2 Instrument panel 3 Ignition switch main switch 4 Right handle switches 5 Throttle grip 6 Front brake lever 7 Air cleaner 8 Gear shift leve 9 Main stand Side stand...

Page 10: ...MAIN SWITCH The ignition switch contains three positions on position The ignition circuit is completed and the engine can now be started The key cannot be removed from the ignition switch in this posi...

Page 11: ...the protruding position 2 of the ignition switch key 1 align with and enter the groove of the lid 3 and turn from position SHUT 4 to position OPEN 5 NOTE Close the anti theft lock lid before you leav...

Page 12: ...ays the total mileage of this motorcycle from the beginning of operation RIGHT TURN SIGNAL INDICATOR LIGHT 4 8 When the turn signal switch is pushed to right the panel right turn signal indicator ligh...

Page 13: ...The indicator on the dashboard will also flash To cancel turn signal operation push the switch inward BWARNING Failure to use and failure to turn off the turn signals can be hazardous Other drivers ma...

Page 14: ...NING Engaging the starter motor for five at a time can damage the start motor and wiring harness from overheating Do not engage the starter motor for more than five seconds at a time If the engine doe...

Page 15: ...bove the bottom of the filler neck Fuel and fuel vapor are highly flammable and toxic Risks of fire or positioning are present while refueling Turn off the engine and keep flames sparks and heat sourc...

Page 16: ...he higher to lower and finally neutral Reduce speed before down shifting And then pedal down the pedal rod at the rear part of the gear rod while slightly increasing the rotation speed of the engine b...

Page 17: ...the engine BWARNING Do not use the electric starter and the kick start lever at the same time BWARNING After the engine is started inspect whether the kick lever has been returned to its normal posit...

Page 18: ...ycle is equipped with both a main stand and a side stand Main stand 1 To support the motorcycle with the main stand tread on the main stand 1 rod hold the steering handlebar with your left hand grasp...

Page 19: ...ug can have a longer service life ENGINE OIL Oil quality is a major contributor to your engine s performance and life Always select good quality engine oil Use oil with an API classification of SF SG...

Page 20: ...in period it is suggested to be less than 3 4 of the maximum while snap acceleration must be avoided while riding VARY GEAR POSITION AND ENGINE SPEED The gear position and engine speed should be chan...

Page 21: ...le for the first 500 km CIRCULATE ENGINE OIL BEFORE RIDING Allow sufficient idling time after warm or cold engine start up before applying load or revving the engine This allows time for the lubricati...

Page 22: ...is pressed 6 No brake dragging Tires 1 Correct tire pressure 2 Proper tire status 3 No punctures or fractures Fuel There is enough fuel for the planned distance Item Key points Lights The headlight t...

Page 23: ...osswinds usually exist at tunnel exits or valleys or when big vehicles overtake Drive calmly and at reduced speed at these times BWARNING Obey traffic rules and speed restrictions STARTING THE ENGINE...

Page 24: ...ne is fully preheated will cause the engine to suffer less wear When the engine is warm 1 Turn the throttle 1 8 to 1 4 turn 2 Push the electric starter button or tread on the kick start lever quickly...

Page 25: ...ces of losing control This may result in an accident BWARNING Removing your hands from the handlebars or feet from the footrests during operation can be hazardous If you remove even one hand from the...

Page 26: ...operating speed range The gear ratios have been carefully chosen to meet the characteristics of the engine The rider should always select the most suitable gear for the prevailing conditions Never sli...

Page 27: ...life of the catalytic agent in the silencer will be shortened STOPPING AND PARKING 1 Twist the throttle grip away from you to close the throttle completely 2 Apply the front and rear brakes evenly and...

Page 28: ...s will cause the motorcycle to be out of control BWARNING Riding too close to other vehicles will result in rear end collisions A greater riding speed should correspond with a longer braking distance...

Page 29: ...ce or fail to perform recommended maintenance can lead to an accident Ask your Haojue dealer or a qualified mechanic to do the maintenance items marked with an asterisk You may perform the unmarked ma...

Page 30: ...000km Interval km Initial 1000 Every 3000 Every 6000 Items Month Initial 3 Every 6 Every 12 Fuel filter Inspect Inspect Replace Drive chain Cleaned and lubricated every 1000km Brake Inspect Inspect B...

Page 31: ...ly by an authorized dealer whereas does not contain such requirements BATTERY BWARNING Battery posts terminals and related accessories contain lead and lead compounds Lead is harmful to your health if...

Page 32: ...recharging rate Battery installation 1 Install the battery in the reverse order of removal 2 Connect the battery terminals securely BWARNING Do not distort obstruct or change the itinerary of the batt...

Page 33: ...result Always check the air filter after riding in severe conditions Clean or replace the filter as necessary Air filter removal 1 Loosen screws 1 on the front cover 2 of the air filter 2 Remove fron...

Page 34: ...when there is no air filter element it will wear more seriously Check the condition of the air filter element frequently because this component usually has an impact on engine life BCAUTION Before ins...

Page 35: ...This may cause severe engine damage BCAUTION Use one spark plug listed below or equivalent Consult your Haojue dealer or a qualified mechanic if you are not sure which spark plug is correct for your...

Page 36: ...ted to consult with one of our maintenance units before doing so ENGINE OIL AND OIL STRAINER Long engine life depends much on the selection of quality oil and periodic changing of the oil Daily oil le...

Page 37: ...l the dipstick again 1 7 Start the engine and have it run for several minutes 8 Stop the engine and inspect the engine oil with the dipstick several minutes later The engine oil level should be betwee...

Page 38: ...the dealer CARBURETOR Stable carbureting evaporation is the most fundamental requirement for the carburetor The carbureting evaporation has been accurately set in the factory Please do not change its...

Page 39: ...liability 2 Check every pipe and activated carbon canister 1 for crack or damage and replace in case of damage 3 Check every pipe dumping cut off valve 2 and activated carbon canister 1 for blockage a...

Page 40: ...n Cleaning and lubrication of drive chain Dirty drive chain will not only speed up wear of the chain itself but also damage the sprocket Therefore following the cycle in the regular maintenance tabel...

Page 41: ...orcycle equipped with an all cased type mount the chain cover 5 or the lower chain case 6 BCAUTION The drive chain of this motorcycle is made of special materials carefully processed Use authentic par...

Page 42: ...he brake discs pads and shoes FRONT BRAKE DISC BRAKE BCAUTION The disc braking system realizes high pressure braking For safety follow the relevant instructions in the section Inspection and maintenan...

Page 43: ...the brake pad with a new one BWARNING After a new brake disc or pad is installed do not ride immediately but grasp and release the brake handles several times to make the brake discs and pads fully fi...

Page 44: ...system and inspect and make sure the mark extending line 1 is in the allowed range 3 see the figure marked on the wear limit mark 2 otherwise have the component in the rear brake replaced by a qualifi...

Page 45: ...Tire specification When replacing a tire make sure the new tire condition is same as described in this manual Tires with different specifications may affect driving stability of the motorcycle BWARNIN...

Page 46: ...roys early When replacing the bulb clear the grease on the bulb Horn Never adjust BCAUTION Never adjust the big nut and the small screw in any conditions FUSE The fuse box is located on the outside of...

Page 47: ...eck the ignition system next 6 Remove the spark plug and connect it to ignition coil 7 Fix the screwed part of spark plug onto the outer case of engine open ignition switch to the position and press t...

Page 48: ...rcycle in a normal riding position to avoid leakage of its engine oil STORAGE If the motorcycle is kept out of service in winter or any other seasons it should be maintained using proper materials and...

Page 49: ...osition remove the sealing tape and place filling filter at the battery electrolyte inlet 1 1 3 Take out the battery electrolyte supplied with the battery remove the sealing plug place the electrolyte...

Page 50: ...harge it every 3 months 2 5 Charging 2 5 1 Use motorcycle battery special charger When charging do not remove the sealing cap Keep the room well ventilated and free from flame 2 5 2 There are standard...

Page 51: ...pe single cylinder air cooled four stroke Cylinder diameter 52 4mm Stroke 49 5mm Displacement 107ml Compression ratio 9 1 1 Startup method electric startup kick lever startup Lubrication method pressu...

Page 52: ...0 90 16 48P Electrical system Ignition method C D I Spark plug CR6HSA Battery 12V 4Ah Fuse 15A Headlight HS1 12V 35W 35W Position light W5W 12V 5W Turn light RY10W 12V 10W Tail light brake light P21 5...

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Haojue HJ110-5, User Manual

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