2-67
DS35-W00
May. 2007
CLUTCHCLUTCHCLUTCHCLUTCHCLUTCH
TRANSMISSIONTRANSMISSIONTRANSMISSIONTRANSMISSIONTRANSMISSION
ENGINEENGINEENGINEENGINEENGINE
FRONT AXLEFRONT AXLEFRONT AXLEFRONT AXLEFRONT AXLE
STEERINGSTEERINGSTEERINGSTEERINGSTEERING
BARKEBARKEBARKEBARKEBARKE
ELECTRICELECTRICELECTRICELECTRICELECTRIC
INDEXINDEXINDEXINDEXINDEX
HYDRAULICHYDRAULICHYDRAULICHYDRAULICHYDRAULIC
GENERALGENERALGENERALGENERALGENERAL
REAR AXLEREAR AXLEREAR AXLEREAR AXLEREAR AXLE
HSTHSTHSTHSTHST
CK22/CK22H
G. CAMSHAFT OIL CLEARANCE
1. Measure the I.D. of the camshaft bore on the crank-
case with an inside micrometer.
2. Measure the O.D. of the camshaft journal with an
outside micrometer.
3. If the clearance exceeds the allowable limit, replace
the shaft.
H. CAMSHAFT ALIGNMENT
1. Support the camshaft with V blocks on the surface
plate at both end journals and set a dial indicator
with its tip on the intermediate journal.
2. Rotate the camshaft in the V block and get the ec-
centricity (half of the measurement).
3. If the eccentricity exceeds the allowable limit, re-
place the camshaft.
196W2D5A
196W2D6A
Item
Oil
clearance
Journal O.D.
Bore I .D
Factory spec.
0.050 ~ 0.090 mm
0.0020 ~ 0.0036 in.
32.934 ~ 32.950 mm
1.2966 ~ 1.2972 in.
33.000 ~ 33.025 mm
1.2992 ~ 1.3002 in.
Allowable limit
0.15 mm
0.0059 in.
-
-
Item
Eccentricity
Allowable limit
0.08 mm
0.0031 in.
I. CAM HEIGHT
1. Measure the height of the camshaft lobes at their
largest O.D. with an outside micrometer.
2. If the measurement is less than the allowable limit,
replace the camshaft.
196W2D7A
Item
Reference value
Allowable limit
Allowable limit
26.75 mm
1.0531 in.
26.83 mm
1.0563 in.
ENGINE - SERVICING
Summary of Contents for CK22
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