Daedong CK22, Workshop Manual

Page: 117 / 372

2-65 DS35-W00 May. 2007
CLUTCHCLUTCHCLUTCHCLUTCHCLUTCH
TRANSMISSIONTRANSMISSIONTRANSMISSIONTRANSMISSIONTRANSMISSION
ENGINEENGINEENGINEENGINEENGINE
FRONT AXLEFRONT AXLEFRONT AXLEFRONT AXLEFRONT AXLE
STEERINGSTEERINGSTEERINGSTEERINGSTEERING
BARKEBARKEBARKEBARKEBARKE
ELECTRICELECTRICELECTRICELECTRICELECTRIC
INDEXINDEXINDEXINDEXINDEX
HYDRAULICHYDRAULICHYDRAULICHYDRAULICHYDRAULIC
GENERALGENERALGENERALGENERALGENERAL
REAR AXLEREAR AXLEREAR AXLEREAR AXLEREAR AXLE
HSTHSTHSTHSTHST
CK22/CK22H
196W2D1A
7.2.5 TIMING GEARS AND CAMSHAFTS
A. TIMING GEAR BACKLASH
1. Set a dial indicator (lever type) with its tip on the
gear tooth.
2. Clamp one gear, rotate the other and measure the
backlash.
3. If the backlash exceeds the allowable limit, replace.
B. IDLE GEAR SIDE CLEARANCE
1. Pull the idle gear collar 2 (1) and push the idle gear
(2) to each end.
2. Measure the clearance A between the idle gear and
the idle gear collar 2 with a feeler gauge.
3. If the clearance exceeds the allowable limit, replace
the idle gear collar 1 (3).
C. CAM GEAR SIDE CLEARANCE
1. Pull the cam gear (2) with the camshaft (1) to its
end.
2. Measure the clearance A between the cam gear (2)
and the camshaft stopper (3).
3. It the clearance exceeds the allowable limit, replace
the camshaft stopper (3).
196W2C9A
196W2D0A
Item
Side
clearance (A)
Factory spec.
0.07 ~ 0.22 mm
0.028 ~ 0.078 in.
Allowable limit
0.3 mm
0.0118 in.
Item
Side
clearance (A)
Factory spec.
0.20 ~ 0.51mm
0.0079 ~ 0.0201 in.
Allowable limit
0.9 mm
0.035 in.
(1) Idle gear collar 2 (3) Idle gear collar 1
(2) Idle gear snap ring (4) Idle gear
(1) Camshaft (3) Stopper
(2) Cam gear
Item
Reference value
Allowable limit
Allowable limit
0.042 ~ 0.115 mm
0.0017 ~ 0.0045 in.
0.2 mm
0.0079 in.
ENGINE - SERVICING