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ComAp InteliDrive FLX LITE Manual Download Page 218

ID-FLX Lite Global Guide

218

Related FW

2.5.0

Related applications

Comm object

347

Description

If the ECU is not communicating and all values from ECU show #### the output is not active. If the ECU

communicates the output is active.

ECU CommOK

6

back to List of LBO

Related FW

2.5.0

Related applications

Comm object

348

Description

The output is an inversion of binary output ECU CommOK, i.e. the output is closed when ECU is not

communicating and all values from ECU show #####.

ECU CommError

6

back to List of LBO

Related FW

2.5.0

Related applications

Comm object

349

Description

The output copies warning information from ECU.

ECU YellowLamp

6

back to List of LBO

Related FW

2.5.0

Related applications

Comm object

350

Description

The output copies shutdown information from ECU.

ECU RedLamp

6

back to List of LBO

Related FW

2.5.0

Related applications

Comm object

351

Description

The output closes at the beginning of prestart and opens if the engine shall be stopped.

Note:

ECU binary outputs are possible to configure only if ECU is configured.

ECU PwrRelay

6

back to List of LBO

Summary of Contents for InteliDrive FLX LITE

Page 1: ... 111 E mail info comap control com www comap control com Global Guide InteliDrive FLX LITE Engine Controller for Pumps and Compressors SW version 2 5 0 1 Document information 8 2 System overview 11 3 Applications overview 16 4 Installation and wiring 17 5 Controller setup 36 6 Troubleshooting 75 7 Communication 83 9 Technical data 90 10 Appendix 92 ...

Page 2: ...n connection from WinScope 14 3 Applications overview 16 4 Installation and wiring 17 4 1 Mounting 17 4 2 Package contents 18 4 2 1 Software package 18 4 2 2 Components 18 4 3 Terminal diagram and dimension 19 4 4 Extension plug in modules 20 4 4 1 Extension plug in modules installation 20 4 4 2 IL NT AOUT8 20 4 4 3 IL NT AIO 23 4 4 4 IL NT IO1 24 4 4 5 IL NT BIO8 25 4 5 Communication modules 25 4...

Page 3: ... 2 Binary inputs and outputs 44 5 3 Analog outputs 45 5 3 1 Default analog output curves 46 5 4 Remote modules CAN bus connection 46 5 4 1 Connection rules 46 5 5 Front panel elements 47 5 6 Init screens 49 5 6 1 Init screen 49 5 6 2 Firmware screen 49 5 6 3 Languages screen 49 5 6 4 User Interface screen 49 5 7 Display menus 50 5 7 1 Switching between User and Engineer menus 50 5 8 How to select ...

Page 4: ... operation states 58 5 15 2 OFF mode 58 5 15 3 MAN mode 58 5 15 4 Start stop sequence simplified 58 5 15 5 AUT mode 60 5 15 6 Engine without pickup operation 60 5 15 7 Engine timer 61 MAN mode 61 AUT mode 61 5 15 8 Protections 61 5 15 9 Engine RPM control in MAN mode 62 Engine RPM Idle Nominal switching 62 Engine RPM two three levels switching 63 Engine RPM by Up Down buttons settings 63 Engine RP...

Page 5: ...ossible alarms 76 6 2 History file 78 6 2 1 Record structure 78 6 3 Diagnostic messages read from ECU 79 6 3 1 List of ECU diagnostic codes 80 6 4 Tier 4 diagnostic codes 81 7 Communication 83 8 Communication 84 8 1 Direct cable connection 84 8 2 Remote connection 85 8 2 1 Internet connection 85 8 2 2 AirGate connection 85 8 2 3 Modem connection 85 8 3 Modbus connection 85 8 3 1 Modbus step by ste...

Page 6: ...tpoints Act Calls SMS 97 Group of setpoints ATT settings 97 Group Basic settings 98 Group Communication settings 106 Group Engine parameters 114 Group Regulator 129 Group Load limit 135 Group Engine protection 139 Group Date Time 167 Group Sensors Spec 172 Group AIO module 177 Group Act Calls SMS 181 Group ATT settings 183 10 1 2 Values 185 10 1 3 Logical binary inputs 187 Binary inputs InteliDriv...

Page 7: ...rd 226 10 2 4 IB Lite optional card 226 10 2 5 IL NT GPRS optional card 227 10 2 6 IL NT AOUT8 optional card 227 10 2 7 IL NT AIO optional card 227 10 2 8 IL NT IO1 optional card 228 10 2 9 IL NT BIO8 optional card 228 10 2 10 IGL RA15 Remote Annunciator 228 ...

Page 8: ...e engine applications 1 3 Legal notice This End User s Guide Manual as part of the Documentation is an inseparable part of ComAp s Product and may be used exclusively according to the conditions defined in the END USER or Distributor LICENSE AGREEMENT CONDITIONS COMAP CONTROL SYSTEMS SOFTWARE License Agreement and or in the ComAp a s Global terms and conditions for sale of Products and provision o...

Page 9: ...r ComAp is prepared to provide technical support to resolve problems arising from such actions including but not limited to restoring settings prior to the cyber attacks backing up data recommending other preventive measures against any further attacks Warning Some forms of technical support may be provided against payment There is no legal or factual entitlement for technical services provided in...

Page 10: ...that all information provided herein is correct and reliable and reserves the right to update at any time ComAp does not assume any responsibility for its use unless otherwise expressly undertaken 1 5 Language support ID Lite controllers support different languages In default setting of controller are accessible two languages English which isn t possible remove and Chinese In the controller is pos...

Page 11: ...ing close Boot jumper follow instruction in LiteEdit and upload correct software 2 2 General description The key feature of ID Lite is its easy to use operation and installation Predefined configurations for typical applications are available as well as user defined configurations for special applications ID Liteis a comprehensive controller for single engines with extended support of electronic e...

Page 12: ...lling can be used InteliMonitor ID Lite controller also supports remote monitoring and control via internet AirGate or cellular network connection For this remote control are used web tools WebSupervisor and Web Server 2 3 1 Open connection from LiteEdit PC tool LiteEdit is used for monitoring programming and configuration of ID FLX Lite controllers 1 Go to menu Connection and select the type of c...

Page 13: ...see LiteEdit Reference Guide InteliMonitor Reference Guide and InteliDrive Communication Guide 2 3 2 Open connection from web browser It is possible to connect from a web browser to ID Lite controllers mounted with IB Lite module or IB NT with specific conditions and connected to internet 1 Open web browser 2 Enter IP address from controller IBLite IP Addr page 108 3 Access verification page appea...

Page 14: ...l and monitor tool For access is necessary to be registered Connection setting and other information you can find in WebSupervisor Global Guide 2 3 3 Open connection from WinScope WinScope is powerful PC tool for observation of controller s states and measurements 1 Go to menu Connection Open connection and select the type of connection you desire in Open connection window Inteli controllers ...

Page 15: ...ID FLX Lite Global Guide 15 2 Proceed with selection of channels etc according to WinScope Reference Guide 6 back to System overview ...

Page 16: ...erview 6 back to Table of contents Basic wiring scheme for single engine all engine data are transferred from ECU via CAN J1939 interface in example below Note The extension remote annunciator modules can be connected to CAN bus together with ECU ...

Page 17: ...lug in modules 20 4 5 Communication modules 25 4 6 Remote modules 28 4 7 How to install 32 6 back to Table of contents 4 1 Mounting The controller is used to be mounted onto the switchboard door Requested cutout size is 17 112 mm Use the screw holders delivered with the controller to fix the controller into the door as described on pictures below ...

Page 18: ...cription Optional Obligatory ID FLX Lite ID Lite central unit Obligatory Communication plug in IL NT RS232 RS232 communication card Optional plug in IL NT RS232 485 Combined communication card Optional plug in IL NT S USB USB communication card Optional plug in IB Lite Ethernet Internet interface Optional plug in IL NT GPRS GSM GPRS modem Optional plug in Extension plug in IL NT AOUT8 8 AOUT Gauge...

Page 19: ...ID FLX Lite Global Guide 19 4 3 Terminal diagram and dimension ...

Page 20: ...nually For configuration of extension plug in modules go to LiteEditand press button in Modify configuration window 4 4 2 IL NT AOUT8 IL NT AOUT8 is optional plug in card Through this card can the controller drive up to 8 VDO style industrial automotive gauges This is to provide visual indication of typically ECU values without installing additional sensors on the engine PWM signal emulates sensor...

Page 21: ...ID FLX Lite Global Guide 21 Example Default analog output curves ...

Page 22: ...ID FLX Lite Global Guide 22 Example Wiring for Dacon gauges and IL NT AOUT8 ...

Page 23: ...be used as PWM Adjustment of extension plug in module is possible via LiteEdit too Type of analog input is selectable by jumper Each analog input has own line of jumper position The top position closest to green connector on the pic above is for resistive input central position for voltage input and lowest position is for current input AI1 AI4 2600 Ω 4 V 20 mA Iout Uout PWM 0 20 mA max 22 mA max 1...

Page 24: ...e 4 additional binary inputs The 0 V GND terminal is internally wired with battery minus internally the 12 24 V Ubat terminal is wired to battery plus power supply of ID Lite controller There should be not more than 1 V lower voltage compare to adjusted of Ubat voltage Note Analog output shorted to ground more than one second can damage the output circuit ...

Page 25: ...er if at least one binary output is configured In case more than 4 binary outputs are configured is necessary to connect both Batt terminals 4 5 Communication modules 4 5 1 IL NT RS232 IL NT RS232 is optional plug in card which enables ID Lite controller for RS232 serial communication This is required for computer or Modbus connection The card has to be inserted into the expansion Communication mo...

Page 26: ...odbus connection The IL NT RS232 485 is a dual port module with RS232 and RS485 interfaces at independent COM channels The RS232 is connected to COM1 and RS485 to COM2 Adjustment of communication type baud rate etc is via Comms Setting group of setpoint in LiteEdit or the controller screen 4 5 3 IL NT S USB IL NT S USBis optional plug in card to enable communication of InteliDrive controller via U...

Page 27: ...an interface for connecting a PC with LiteEdit or InteliMonitor through Ethernet network for sending active e mails and for integration of the controllers into a building management Modbus TCP protocol This card also enables to monitor and control the consumption engines over web browser from any location with internet access using appropriate security measures Note Use Ethernet UTP cable with RJ4...

Page 28: ... is not suitable for firmware update process kindly used wired connection instead like RS232 USB RS485 or Ethernet via IB Lite Note Quick guide how to start using this module is in chapter Remote Communication Short guide how to start using IL NT GPRS module or on www comap control com Note Use of this plug in brings WSUP Locate function This function allows monitoring actual engine position based...

Page 29: ...ons of HW types and models from Master controller and remote display are neither supported nor tested 4 6 2 IL NT RD software installation The IL NT RD remote display firmware is installed in the same way as any other InteliDrive firmware using LiteEdit Please see LiteEdit Global Guide for details about upgrading firmware IL NT RD consists only firmware not an archive However when there is IL NT R...

Page 30: ...ring the search Controller type selection IL NT RD automatically detects controller type Troubles with connection There are few reasons why remote display can not connect with master controller Not supported type of controller connected Eg IGS NT ID DCU IC NT IGS CU etc Not supported firmware in master controller Configuration table error in master controller Wrong settings of setpoint COMx Mode i...

Page 31: ...ollers communication Single ID Lite controller is possible to connect via serial line RS232 For multiple controllers connection is necessary to use RS485 communication port IB NT offers direct internet AirGate and cellular network type of communication Note See the documentation of IB NT for the detail description ...

Page 32: ...ring ring type grounding terminal shall be used The negative terminal of the battery has to be properly grounded Switchboard and engine has to be grounded in common spot Use cable as short as possible to the grounding point 4 7 2 Wiring Tightening torque allowable wire size and type for the Field Wiring Terminals Based on terminal type PA256 Specified tightening torque 0 5 Nm 4 4 In lb 2EDGK Speci...

Page 33: ... 7 V the controller continues operating During this voltage dip the controller screen backlight can turn off and on but the controller keeps operating It is possible to further support the controller by connecting the external capacitor or I LBA module The capacitor size depends on required time It shall be approximately thousands of uF microFarads The capacitor size should be 5000 uF to with stan...

Page 34: ...al capacitors charging during power up 4 7 5 Binary output protections Do not connect binary outputs directly to DC relays without protection diodes even if they are not connected directly to controller outputs 4 7 6 Magnetic pick up To ensure proper function Use a shielded cable Be aware of interference signal from Speed governor if one speed pick up is used ...

Page 35: ... disconnect ground connection to one of them Galvanic separate ID Lite RPM input using ComAp separation transformer RPM ISO 1 1 Use separate pick up for Speed governor and ID Lite Note If RPM 2 then the controller is in the state Not ready and the engine will not be allowed to start 6 back to Installation and wiring ...

Page 36: ...nalog inputs On the ID Lite controller nine analog inputs are available See the two tables here bellow with specific characteristics All here mentioned properties can be modified by LiteEdit PC tool only in the window Modify 5 1 1 Table of controller analog inputs Input Range Default use Configurability of default use AIN1 0 2 4 kΩ Oil pressure NO AIN2 0 2 4 kΩ Engine temperature YES AIN3 0 2 4 kΩ...

Page 37: ...ssible to read InteliDrive Analog inputs values AIN1 2 3 from CAN bus J1939 Note Precision is 4 5 Ω Note The nominal range of Analog inputs measuring is 0 10 V 0 40 V nevertheless the input is able to measure up to 12 5 V 53 V but with lower precision Precision is 1 100 mV 400 mV ...

Page 38: ...are read from ECU unit Alarm properties Direction Under limit Under step Sensor fail does not activate protection Over limit Overstep Sensor fail does not activate protection UnderLimit Fls Under step and Sensor fail activates protection OverLimit Fls Overstep and Sensor fail activates protection Window prot Combination of Under and Over protection at the same analog input Type Sensor fail Warning...

Page 39: ...y Wrn and Sd for matching analog input There isnt visible direction of protection Low or High Practical example of Class C Window protection Pressure sensor is configured on the analog input 7 and is placed on the intake pipe There are needed two level protection Low level protection against suction from the tank without liquid that could destroy pump High level protection against high liquid pres...

Page 40: ...ve input Analog inputs are designed for resistive sensors with resistance in range of 0 Ω to 2 4 kΩ To ensure a proper function use shielded cables especially for length over 3 m As binary input Open close state are detected threshold level is 750 Ω As three state input Open close and failure state are detected Threshold level is 750 Ω failure is detected when circuit resistance is 10 Ω or 2400 Ω ...

Page 41: ...t sensor characteristic Use with external resistor 120 Ω 4 20 mA 100 0 20 mA 100 0 20 mA 20 to 120 C Ω Converted Note 1 Note 2 Note 3 Note 4 120 0 mA 0 20 C 170 0 0 4 mA 20 8 C 200 13 22 C 230 25 25 8 mA 40 36 C 280 38 50 C 330 50 50 12 mA 60 64 C 390 63 78 C 460 75 75 16 mA 80 92 C 560 88 106 C 690 100 100 20 mA 100 120 C Note Note 1 range for 4 20 mA input Note 2 range 0 20 mA Note 3 range for 0...

Page 42: ...ure sensor 0 6 bar with linear voltage output 0 10 V Vout V 0 1 2 3 4 5 6 7 8 9 10 P bar 0 0 6 1 2 1 8 2 4 3 3 6 4 2 4 8 5 4 6 Conversion table Modify one of analog input in LiteEdit configuration and load curve AI 0 10 V CRV Than you can change resolution and measured value name witch is default displayed at V volts For example if you have connected pressure sensor and his output voltage is 5 V f...

Page 43: ...ID FLX Lite Global Guide 43 When you finish with adjusting the values click OK and Write to controller ...

Page 44: ...ID FLX Lite Global Guide 44 5 2 Binary inputs and outputs ...

Page 45: ...vide visual indication of typically ECU values without installing additional sensors on the engine PWM signal emulates sensor which would be typically mounted on the engine Second option is extension plug in card IL NT AIO This card provides one current or voltage or PWM output Any value from controller may be configured to the outputs Use LiteEdit PC tool to configure corresponding sensor gauge c...

Page 46: ...Remote modules CAN bus connection 5 4 1 Connection rules CAN bus line must be connected in series from one unit to the next no star no cable stubs no branches both ends must be by the 120 Ω internal or external resistor terminated Maximal CAN bus length is up to 200 m ...

Page 47: ...ace CAN cable shielding is connected to ID Lite COM terminal ID Lite contains internal fix 120 Ω resistor and must be located on the CAN bus end It is possible to connect only one remote annunciator to ID Lite controller Use button in LiteEdit Modify window to activate CAN interface 5 5 Front panel elements ...

Page 48: ...output without confirmation of the alarms FAULT RESET button Use this button to acknowledge alarms and deactivate the horn output Inactive alarms will disappear immediately and status of active alarms will be changed to confirmed so they will disappear as soon as their reasons dismiss START button Works in MAN mode only Press this button to initiate the start sequence of the engine STOP button Wor...

Page 49: ... uploaded firmware version of firmware used application and branch There is also information about currently configured electronic engine unit respectively about ESF file Details for recognition of configured electronic engine are in chapter ECU controlled engine support Note To see firmware information use panel buttons hold ENTER and press PAGE This procedure activates the panel LEDs test as wel...

Page 50: ... to select requested menu 5 7 1 Switching between User and Engineer menus Hold ENTER and then press PAGE to activate info Firmware screen and the panel LED test Within 5 s press PAGE to switch to Language selection screen and the second time PAGE to switch to User interface selection Use and to select appropriate interface and press ENTER 5 8 How to select the engine mode Use MODE or MODE to selec...

Page 51: ... How to check the serial number and choose interface Hold ENTER and then three times press PAGE 1 User interface can choose User block adjustment function of controller or Engineer interface 2 Serial 8 character number 3 Pwd dec 10 character number 4 DiagData 1 character number Note Only in MEASUREMENT screen 5 10 4 How to change language Hold ENTER and then two times press PAGE to get to Language...

Page 52: ... alarm list it is signalized in the standard alarm list and by exclamation mark on the main measure screen Control from the front panel One screen up down Enter Cursor move within the ECU alarm list Enter Fault reset ECU fault code reset 5 12 How to list History records 1 Use repeatedly PAGE button to select the History menu 2 Use or to select requested History line 3 Press ENTER to go on line to ...

Page 53: ...gured AIN8 Displayed only if is configured AIN9 Displayed only if is configured Third screen 5 13 3 IL NT AIO Analog inputs screen AI1 AI1 bargraph with protection limits indication displayed only if is configured AI2 AI2 bargraph with protection limits indication displayed only if is configured AI3 AI3 bargraph with protection limits indication displayed only if is configured AI4 AI4 bargraph wit...

Page 54: ...nding on whether the IL NT BIO8 is configured or not 5 13 7 IL NT IO1 Binary inputs screen IN BIO8 BI1 Alarm IN BIO8 BI2 Alarm IN BIO8 BI3 Alarm IN BIO8 BI4 Alarm Note This screen is shown hidden depending on whether the IL NT IO1 is configured or not Analog outputs are not displayed on any screen 5 13 8 ECU State ECU State ECU YellowLamp ECU RedLamp WaitToStart SpeedReq Abs Required RPM of the en...

Page 55: ...mit loop see Group Load limit on page 135 RPM BI3 RPM detected and counted on the BI3 input Number of starts Note Running time is displayed on the Main screen of measurements and is measured in complete minutes displayed in complete hours Values are stored in nonvolatile memory 5 13 11 ECU AlarmList Diagnostic messages are read from ECU and displayed in this second alarm list For Standard J1939 en...

Page 56: ... FMI codes FLS is displayed 5 13 12 Alarm list Alarm list displays active or inactive alarms occurred on ID Lite unit ID Lite controller automatically switches to the Alarm list screen when any new Alarm appears but from Main measure screen only see Alarm management on page 75 ...

Page 57: ...ID FLX Lite Global Guide 57 5 14 Display screens and pages structure ...

Page 58: ...FF mode No start of the engine is possible Outputs STARTER and FUEL SOLENOID are not energized No reaction if START STOP buttons are pressed 5 15 3 MAN mode START starts the engine STOP stops the engine Note The engine can run without load unlimited time The controller does not automatically stop the running engine in MAN mode The controller does not start the engine when binary input REM START ST...

Page 59: ...cted STARTER off PRESTART off Cranking MaxCrank time elapsed 1st attempt STARTER off FUEL SOLENOID off STOP SOLENOID on CrankFail pause timer started Crank pause MaxCrank time elapsed last attempt STARTER off PRESTART off Shutdown Start fail Crank pause1 CrankFail pause elapsed STARTER on FUEL SOLENOID on2 STOP SOLENOID off MaxCrank time counter started Cranking Starting1 NOMINAL IDLE PAGE 192 is ...

Page 60: ...e short firings during cranking for example in cold conditions Speed request Engine speed is constant or set manually using Engine params setpoints and Binary inputs 5 15 5 AUT mode The controller does not respond to START STOP buttons Engine start stop request is given by binary input REM START STOP Engine speed request is sourced from PI loop see below function 3 in AUT mode PI loop and Hysteres...

Page 61: ...ON No function Start and Run unlimited time Rem s s OFF Cooling Cooling after RunTimer is over START Engine runs unlimited time until STOP Engine start runs Run time and then CoolingStop No function When Rem s s OFF only Engine start runs Run time and then Cooling Stop STOP Cooling No function when Rem s s 1 Cancels timer when Rem s s 0 2nd STOP Stop 5 15 8 Protections The controller protects the ...

Page 62: ...oints Note Class C protection the analog inputs AIN4 AIN5 AIN6 and AIN7 behave either normally or according to the class C definition according to the SP AINx Eval IMPORTANT The LBI Prot Test blocks temporarily all the protections in order to perform tests etc Note For other details about the protections see the paragraph Setpoints Engine protect 5 15 9 Engine RPM control in MAN mode There are fol...

Page 63: ...essary condition LAI SpdRequest page 129 OFF and controller MAN mode Engine RPM by Up Down buttons settings RPM adjusted in examples above can be changed by SPEED UP PAGE 192 SPEED DOWN PAGE 192 when the RetToSpeedAdj page 123 DISABLED Note Necessary condition LAI SpdRequest page 129 OFF and controller MAN mode Engine RPM continuous change using potentiometer Adjust LAI SpdRequest page 129 AI1 9 t...

Page 64: ...sted limit Two functions 1st PI loop and 2nd Comparator with Hysteresis CMPH are available and these functions are described below The function setup is done by corresponding setpoints in Load limit group This group has one PI loop and one CMPH Both functions can use different inputs from ECU Engine Load or RPM or from pickup RPM or value from analog input ...

Page 65: ...ary output Load switch OFF mode 0 0 MAN mode In operation In operation AUT mode In operation In operation Running In operation In operation Stop Not Running In operation In operation Sd protection Load limit Bias LBI L Reg Disable 1 Load limit Bias Functions 1 and 2 LBI Active input LoadRequest2 Switch to Load Request 2 LoadRegDisable Set PI Regulator output to constant P Bias Regulator is working...

Page 66: ...ut ECU RPM Load CU AI1 AI9 AIO AI1 AI4 Load CMP Off 10000 Load CMP On 10000 Note For more information see Setpoints on page 94 Functions 1 and 2 examples General PI control loop Engine Load limitation with analog output General comparator Engine Load limitation with On Off output Speed switch General PI control loop Purpose PI control of any value Description PI detects the difference between actu...

Page 67: ...Load Input Load Load Bias Load Request 1 Load Request 2 Load ReqRamp Load UpLimit Load DownLimit Load Gain Load Integral Regulator Reg Input Reg Bias Request Request 2 Reg Gain Reg Integral Engine load limitation with analog output Purpose Protect the engine against overload by reducing the load Description The engine load e g feeder speed is reduced when actual Percentual load coming from ECU is ...

Page 68: ...ional Output Analog output Load LimitAnOut Note LoadLimitAnOut range 0 10000 plug in module Setpoints Load limit Load Input Load Load Bias Load Request Load Request 2 Load ReqRamp Load UpLimit Load DownLimit Load Gain Load Integral General comparator Purpose Switch on off some device depends on analog value e g temperature Description The function activates deactivates some device based e g on tem...

Page 69: ...low the Down limit activates the Binary output Load switch that reduces slow down feeder the load There are expected corresponding droop characteristics on the engine Input RPM from pickup or ECU Binary output Load Switch Setpoints Load limit Load CMP Input RPM Load CMP On e g 2000 Load CMP Off e g 2200 Speed switch Purpose Switch on off some device depends on RPM level Description Depends on setp...

Page 70: ...le The function setup is done by corresponding setpoints in Regulator group This group has one PI loop and one CMPH The PI function output is Speed request transmitted via J1939 or Analog output Both functions can use controller or plug in IL NT AIO module Analog inputs Note In Regulator is input only from analog inputs or from RPM BI3 Condition Speed request Binary output SpeedSwitch OFF mode Idl...

Page 71: ...ing example changes the RPM between two levels based on pressure Functions 3 and 4 LBI Active input RegRequest2 Switch to RegRequest 2 R Reg Disable Set PI Regulator output to R Bias LBO Function Speed Switch Regulator Comparator output ...

Page 72: ...IO AI1 AI4 RPM BI3 Reg Bias 0 10000 Request1 10000 Request2 10000 Reg Gain 0 0 200 0 Reg Integral 0 0 100 0 Reg CMP Input CU AI1 AI9 AIO AI1 AI4 RPM BI3 Reg CMP Off 10000 Reg CMP On 10000 Note For more information see Setpoints on page 94 Functions 3 and 4 examples Pressure by RPM control via J1939 Pressure by RPM control via analog output ...

Page 73: ...sable optional Output Analog output Speed Request Setpoints Regulator Reg Input Reg Bias Request Request 2 Reg Gain Reg Integral Engine params MinSpeedLim MaxSpeedLim Speed Ramp Note Take care if the Speed request in AUT mode is not limited by Speed Ramp page 125 Pressure by RPM control via Analog output Actual pressure is measured via Analog input compared with Requested value and the PI function...

Page 74: ... input Binary input Request 2 R Reg Disable optional Output Analog output Speed Request Setpoints Regulator Reg Input Reg Bias Request Request 2 Reg Gain Reg Integral Engine params MinSpeedLim MaxSpeedLim Speed Ramp 6 back to Controller setup ...

Page 75: ...puts is adjustable in PC tool LiteEdit In window Modify after double click on input adjust Alarm type 6 1 1 Sensor fail Fls Sensor fail is detected when measured value is 6 out of selected sensor characteristic Sensor fail is indicated by symbol instead of measured value 6 1 2 Warning Wrn When warning comes up only alarm outputs and common warning output are closed Note For list of possible warnin...

Page 76: ... possible alarms Events specification Protection type Information on binary output available see List of LBO on page 198 Description Wrn Oil Press WRN YES Oil pressure is smaller than Wrn Oil press setpoint Sd Oil Press SD YES Oil pressure is smaller than Sd Oil press setpoint Sd NotOilPress SD YES No information about the oil pressure from the binary oil pressure sensor Wrn Engine Temp WRN YES Wa...

Page 77: ...ksum of parameters Happens typically after downloading new firmware or changing of the parameter The controller stays in INIT mode Check all parameters write at least one new parameter Overspeed SD YES The protection comes active if the speed is greater than Overspeed setpoint Underspeed SD YES During starting of the engine when the RPM reached the value of Starting RPM setpoint the starter is swi...

Page 78: ...file The history file seats 255 records When the history file is full the oldest records are removed Note To force history download in LiteEdit direct modem or internet open History window and select History Read history command 6 2 1 Record structure Abbreviation Historical value Num Number of historical event Reason Event specification Date Date of historical event in format DD MM YY Time Time o...

Page 79: ...ostic messages read from ECU Diagnostic messages are read and displayed in extra ECU Alarm list For Standard J1939 SPN Suspect Parameter Number FMI Failure Mode Identifier and OC Occurrence Counter are shown together with verbal description if available One SPN Suspect Parameter Number FMI Failure Mode Identify couple describes one fail information If FMI is equal to 0 or 1 WRN is displayed in the...

Page 80: ...roach 153 CrankcasePress 630 CalibrMemFail 1110 Engine Sd Note ID Lite controller doesn t support J1587 diagnostic line on Volvo engines This can cause in some cases a J1939 alarm message FC 000608 due to missing J1587 bus Contact your Volvo distributor to update ECU firmware For Scania Fault codes FC are displayed Following messages are available for particular groups of Fault codes Faultcode Dia...

Page 81: ...supplementary values relative to the DPF status In ECU list 5 6 supported for John Deere Cummins CM2250 CM850 and Deutz EMR4 Table 6 1 Practical example of the screen HEST Lamp SPN 3698 Exhaust High Temperature Visible when SPN 3698 1 DPF Inhibit SPN 3702 Visible when SPN 3702 1 DPF Lamp SPN 3696 SPN 3697 Visible when CM1 SPN 3696 Force switch 1 or SPN 3697 DPF Lamp Command 1 Blinks changes to inv...

Page 82: ...ID FLX Lite Global Guide 82 DPF Lamp STOP Active when 3697 1 and SPN 3701 5 Yellow Lamp Active when DM1 Yellow lamp is active Red Lamp Active when DM1 Red lamp is active 6 back to Troubleshooting ...

Page 83: ...ID FLX Lite Global Guide 83 7 Communication 6 back to Table of contents ...

Page 84: ...he PC DC supply are identical before the first direct connection There must not be any voltage between these two points otherwise the internal reversible fuse in controller burns out The simple solution is to assure that the PC supply 240 20 V is ground free GND terminal is not connected The Setpoint COM1 Mode or COM2 Mode according to the interface used must be set to DIRECT position for this kin...

Page 85: ...g see Group Communication settings on page 106 8 2 3 Modem connection PC can be connected to the controller also remotely via modems Either an analog GSM ISDN or 3G modem must be connected to the RS232 interface see Group Communication settings on page 106 COM1 Mode has to be set to MODEM Note RF modem communication is also possible between controller and remote display Note In case of controller ...

Page 86: ...IL NT Register address Register number 40061 40001 60 DEC 3C HEX IC NT 00 03 Number of registers 40054 Oil press 40055 Engine temp 40056 Fuel level 3 DEC 03 HEX C5 15 CRC write LSB MSB Image 7 1 A part of Cfg Image Modbus Register Example Response 01 03 06 00 27 00 2E 00 2B 35 64 01 Controller address 03 Modbus function code Read Multiple Registers 06 Length of read data in Bytes in HEX 00 27 27 H...

Page 87: ...ctronic Engines Support manual The ID Lite controller always sends either speed request 0 or the IDLE command via J1939 in controller Idle state In the MAN mode the Idle operation can be controlled by NOMINAL IDLE PAGE 192 8 5 Choosing the ECU to configure According to the model of ECU choose and configure the right ECU option The configuration can be made in LiteEdit the window Modify icon ECU No...

Page 88: ...f Cummins Modbus x x option is selected following values are read from Modbus Register Data for QSX15 QSK45 QSK60 Value name Short name Dimension Type Frame name Red Shutdown Lamp Red Lamp BIN 10005 Yellow Warning Lamp Yellow Lamp BIN 10006 Engine Speed RPM RPM ANA 30001 Coolant Temp Coolant Temp C ANA 30002 Oil Pressure psig Oil Press bar ANA 30003 Oil Pressure psia Oil Press bar ANA 30003 Runnin...

Page 89: ...ort When the configured ECU supports Tier4 standard on the controller appears a supplementary screen where are displayed the values relative to the Tier4 Note Tier4 values Soot Load and Ash Load are visible on ECU screen as well 6 back to Communication ...

Page 90: ...perating conditions Dimensions 180 120 55 mm Weight 450 g Dimensions and weight Number of inputs 7 Input resistance 4 2 kΩ Input range 0 36 V DC Switching voltage level for close open contact indication 0 2 V DC close contact 8 36 V DC open contact Binary inputs Number of outputs 7 Maximum current 0 5 A Max switching voltage 36 V DC Binary outputs Number of inputs 9 3 resistive and 6 voltage Resol...

Page 91: ...r Allen Bradley DeviceNet 3086A DeviceBus for Honeywell SDS 3087A DeviceBus for Honeywell SDS 3084A DeviceBus for Allen Bradley DeviceNet 3085A DeviceBus for Allen Bradley DeviceNet 3105A Paired EIA Industrial RS485 cable LAPP CABLE see www lappcable com Unitronic BUS DeviceNet Trunk Cable Unitronic BUS DeviceNet Drop Cable Unitronic BUS CAN Unitronic FD BUS P CAN UL CSA 6 back to Table of content...

Page 92: ...ID FLX Lite Global Guide 92 10 Appendix 10 2 Extension modules 225 6 back to Table of contents ...

Page 93: ...ID FLX Lite Global Guide 93 Controller objects 10 1 List of controller objects types 10 1 1 Setpoints 94 10 1 2 Values 185 10 1 3 Logical binary inputs 187 10 1 4 Logical binary outputs 197 ...

Page 94: ...ettings 183 For full list of setpoints go to the chapter List of setpoints page 95 Password EnterPassword Password is a four digit number Password enables change of relevant protected set points Use or keys to set and ENTER key to enter the password There are 3 levels of passwords Knowledge of higher password lets you to change setpoint protected by lower password ChangePassword Use or button to s...

Page 95: ...117 MaxCrank time 117 CrnkFail pause 117 Crank attempts 117 Idle time 118 Idle speed 118 Cooling speed 119 Cooling time 119 AfterCool time 119 Stop time 120 Fuel solenoid 120 FuelSol offset 121 D function 122 ECU Control 122 ECU SpeedAdj 123 RetToSpeedAdj 123 ReliefVal time 123 MinSpeedLim 124 MaxSpeedLim 124 BI Speed Sel 1 124 BI Speed Sel 2 125 BI Speed Sel 3 125 Speed Ramp 125 0 ofSpeedReq 127 ...

Page 96: ...el 1 157 AIN8 Level 2 157 AIN8 Del 158 AIN9 Level 1 158 AIN9 Level 2 158 AIN9 Del 159 NextServTime 159 GearBoxRatio 159 RPMdiff Sd 161 RPMdiff Wrn 162 RPMdiff delay 163 BIN1 Prot Del 164 BIN2 Prot Del 164 BIN3 Prot Del 164 BIN4 Prot Del 165 BIN5 Prot Del 165 BIN6 Prot Del 165 BIN7 Prot Del 166 DEF Level Min 166 DEF Level Max 166 Group of setpoints Date Time Time stamp per 167 SummerTimeMod 167 Tim...

Page 97: ... 180 AnlInAIO4 del 181 Group of setpoints Act Calls SMS Yel Alarm Msg 181 Red Alarm Msg 182 TelNo Addr Ch1 2 182 Group of setpoints ATT settings Regen Inhibit 183 Regen Force 183 ATT screen 184 6 back to Controller objects ID FLX Lite Global Guide 97 ...

Page 98: ...ted applications Description User defined name used for engine ID Lite identification at remote phone or mobile connection Engine name is maximally 14 characters long and have to be entered using LiteEditsoftware Engine name 6 back to List of setpoints Setpoint group Basic settings Related FW 2 5 0 Range units 0 500 Default value Step 1 Gear teeth ...

Page 99: ...eeth on the engine gear for the pick up sensor The setpoint is ignored when ECU is configured Note The RPM pickup input is ignored when Engine params Gear teeth 0 The engine running state is then detected based on Starting POil page 114 or D function page 122 ENABLED 6 back to List of setpoints ...

Page 100: ...e does not have the speed sensor and the speed is measured by the W terminal of the charging alternator The setpoint allows tuning the ratio between the frequency and the RPM value which can not to correspond to the entire values of teeth numbers because of the different non integral ratio of the engine and alternator pulleys RPMbyWterminal 6 back to List of setpoints Setpoint group Basic settings...

Page 101: ... 1 to 50 Hz on Binary input 3 The RPM BI3 value indicates RPM calculated from BI3 frequency and Basic settings GearTeeth3 setpoint The RPM BI3 value 0 below 1 Hz and over 50 Hz Configure BI Type Not used and change the name according the function for RPM BI3 measuring Note The RPM BI3 measuring is switched off when Basic setting GearTeethBI3 0 In this case BI3 operates as standard Binary input Gea...

Page 102: ...nput the converted value is going to be in RPM range RPM source 6 back to List of setpoints Setpoint group Basic settings Related FW 2 5 0 Range units ENABLED DISABLED Default value ENABLED Step Comm object 14599 Related applications N A Description This setpoint is used to enable or disable fail detect function of RA15 module which enables or disables alarm announcement in case RA15 is configured...

Page 103: ...D Controller stays in AUT mode after Fault reset Default state ENABLED Automatic switch from AUT to MAN mode after Fault reset to avoid automatic engine start This function is active for Shut down protection only FltResGoToMAN 6 back to List of setpoints Setpoint group Basic settings Related FW 2 5 0 Range units 0 60 min Default value 0 means that the display lights all the time Step 1 min Comm ob...

Page 104: ...ess I 0 button activates HORN PAGE 203 After the horn signal the CONVEYOR PAGE 220 is activated RegReqst Switches between setpoints Request 1 page 130 and Request 2 page 131 as requested value input for regulator R RegDis In AUT mode switching the I 0 button allows or disable the PI regulation to work When the regulation is blocked the regulator analog output is set according to the constant Reg B...

Page 105: ...rom ECU in second case are displayed internal hours from controller Default state IMPORTANT Some types of ECUs reset RunHours counter to 0 if the supply was disconnected RunHoursSource 6 back to List of setpoints Setpoint group Basic settings Related FW 2 5 0 Range units SHOW TIMERS SHOW AIN Default value Step Comm object 13346 Related applications Description Change the display of the main Measur...

Page 106: ...ck to List of setpoints Setpoint group Communication Settings Related FW 2 5 0 Range units DIRECT MODEM MODBUS ECU LINK Default value Step Comm object 24522 Related applications Description Communication protocol switches for the COM1 channel DIRECT LiteEdit communication protocol via direct cable or AirGate WebSupervisor communication protocol via AirGate MODEM LiteEdit communication protocol via...

Page 107: ...rive Communication Guide ECU link Protocol for communication with Cummins engines via Modbus Note For details on communication speed and other technical parameters please see Technical data on page 90 For detail description see chapter Modbus protocol COM2 Mode 6 back to List of setpoints Setpoint group Communication Settings Related FW 2 5 0 Range units Default value Step Comm object 24436 Relate...

Page 108: ...d COM1 Mode DIRECT COM2 MODBUS and ModbusComSpeed 57600 There isn t required any other additional setting of course except IB Lite setpoints see below ModbusComSpeed 6 back to List of setpoints Setpoint group Communication Settings Related FW 2 5 0 Range units Default value Step Comm object 24376 Related applications Description IP address of IB Lite module IBLite IP Addr 6 back to List of setpoin...

Page 109: ...ption is worth if you wanna adjust stable IP address e g for Web Server connection or InteliMonitor PC tool Note Can occured collision of IP addresses in local network with devices as printer router etc ENABLED Dynamically change IP address of the controller after each switch on of the controller IP address collision protection Default state IBLite DHCP 6 back to List of setpoints Setpoint group C...

Page 110: ...cation Settings Related FW 2 5 0 Range units Default value Step Comm object 24361 Related applications Description User name for APN access point Note This information shall provide your telecommunication operator APN User Name 6 back to List of setpoints Setpoint group Communication Settings Related FW 2 5 0 Range units Default value Step Comm object 24360 Related applications Description User pa...

Page 111: ...FW 2 5 0 Range units Default value airgate comap cz Step Comm object 24364 Related applications Description AirGate Address The default address is airgate comap cz Note To reduce the data traffic over cellulat network you can set in setpoint group Comms Settings the parameter AirGate IP 80 95 108 26 This will save significant data amount needed for translation of AirGate server IP address In case ...

Page 112: ...int group Communication Settings Related FW 2 5 0 Range units Default value Step Comm object 24369 Related applications Description User password of e mail account is used for verification of e mail sender on SMTP server If parameter left empty no verification is expected It is working for IB Lite only SMTP UserPass 6 back to List of setpoints Setpoint group Communication Settings Related FW 2 5 0...

Page 113: ...SMTP UserName and SMTP UserPass has to be set to correct values Contr MailBox 6 back to List of setpoints Setpoint group Communication Settings Related FW 2 5 0 Range units Default value Step Comm object 24366 Related applications Description List of time zones used for time reference Time Zone 6 back to List of setpoints Setpoint group Communication Settings Related FW 2 5 0 Range units Default v...

Page 114: ...tivated or POil Starting POil condition was filled i e Starter was switched off based on previous condition and within time Cranking time and fix 5 s minimum RPM does not appear RPM Starting RPM then is activated RPM meas fail Starting RPM 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 0 0 100 0 Bar Default value 4 5 Step 0 1 Comm object 9681 Related appl...

Page 115: ... of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 0 600 s Default value 0 Step 1 Comm object 11836 Related applications N A Description This setpoint is used for setting of timer for deactivation of GLOW PLUGS PAGE 219 Preglow time 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 600 PreheatTemp2 page 116 C Default value 0 C Step 1...

Page 116: ...nits PreheatTemp1 page 115 600 C Default value 0 C Step Comm object 15986 Related applications N A Description Defines the temperature at which the LBO Preheat activates for the shortest time prior to engine start See description of PREHEAT PAGE 201 PreheatTemp2 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 0 600 s Default value 0 s Step Comm object 1598...

Page 117: ...d FW 2 5 0 Range units 1 60 s Default value 5 Step 1 Comm object 8256 Related applications Description This setpoint is giving maximum time limit of engine cranking MaxCrank time 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 5 60 s Default value 8 Step 1 Comm object 8257 Related applications Description Pause between crank engine start attempts CrnkFail ...

Page 118: ...res the IDLE NOMINAL output closes IDLE NOMINAL PAGE 202 opens during Cooling period again Note Engine can be switched between Idle and Running state by NOMINAL IDLE PAGE 192 in MAN mode Idle time 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units Starting RPM page 114 MinSpeedLim page 124 RPM Default value 800 Step 1 Comm object 9946 Related applications Des...

Page 119: ...ust be adjusted on speed governor Cooling speed 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 0 3600 s Default value 30 Step 1 Comm object 8258 Related applications Description Run time of the unloaded engine to cool the engine before stop Cooling time 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 0 3600 s Defa...

Page 120: ...0 Range units DIESEL GAS Default value Step Comm object 9100 Related applications Description Setpoint setting determines behavior of the Binary output FUEL SOLENOID DIESEL Output closes 1 sec before Binary output STARTER The output opens if Emergency stop comes or Cooled engine is stopped and in pause between repeated starts GAS In this mode of operation the output closes to open the gas valve an...

Page 121: ...eature has been added which prolongs the last cranking attempt by 25 of MaxCrank time with closed Fuel valve Fuel Solenoid binary output in order to ventilate the remaining gas as is implemented in IG IS NT This function is valid only when Fuel solenoid page 120 GAS Note Is modified functionality of the Ignition binary output The Ignition binary output will close 1 second fixed value after activat...

Page 122: ...otection becomes active after Idle time page 118 reaches zero D function 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units ENABLED DISABLED Default value ENABLED Step Comm object 11086 Related applications Description The setpoint enables adjustment of the electronic engine control by following settings ENABLED There is a full available control of an electro...

Page 123: ...n Selection among SPEED SEL1 PAGE 193 SPEED SEL2 PAGE 193 SPEED SEL3 PAGE 193 behavior DISABLED Speed request is set by LBI Speed Sel1 2 3 see appropriate setpoints by rising edge button no switch i e Speed request stay constant after the input is opened and can be changed by SPEED UP PAGE 192 and SPEED DOWN PAGE 192 Default state ENABLED Speed request goes to ECU SpeedAdj when the LBI Speed Sel1 ...

Page 124: ...ge 124 4000 RPM Default value 2700 Step 1 Comm object 10097 Related applications Description The setpoint presets the maximum engine speed in the Running operation state Also see other conditions in the chapter below Note See Speed request chart page 64 MaxSpeedLim 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units MinSpeedLim page 124 MaxSpeedLim page 124 RP...

Page 125: ... FW 2 5 0 Range units MinSpeedLim page 124 MaxSpeedLim page 124 RPM Default value 1450 Step 1 Comm object 10524 Related applications Description The setpoint presets the required engine speed during the Speed Sel 3 binary input is active Function depends on RetToSpeedAdj page 123 setting Note When none of the binary inputs Speed Sel1 Speed Sel2 and Speed Sel3 Speed Up and Speed Down has not been c...

Page 126: ...Ramp function The Ramp via Binary SpeedUp and SpeedDown inputs is dual rate see below The Binary inputs SpeedUp and SpeedDown ramp function is for the 0 6s constant 5RPM s Does not depend on Engine params Speed Ramp setting This enables fine setting of Engine speed to specific value e g 1500 RPM 6 back to List of setpoints ...

Page 127: ...00 RPM 33 3 2400 RPM 100 It is possible easily configure own output curve and use it for analog output Speed Request 0 ofSpeedReq 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 0 4000 RPM Default value 2000 Step 1 Comm object 11126 Related applications Description Limit for Speed Request transformation from RPM to range for ECU engines using format 100 of...

Page 128: ...onsumption depending on Fuel level drop FuelTankVolume 6 back to List of setpoints Setpoint group Engine parameters Related FW 2 5 0 Range units 0 50 h Default value 25 Step 1 Comm object 12373 Related applications Description This is setting protection against the fuel leakage or theft Function monitors the AIN3 Fuel level value in percentage scale without decimals The alarm and history record Wr...

Page 129: ...is determined for selection of analog input for Speed request in the controller s MAN mode OFF Speed request selection is done by binary inputs Default state CU AI1 CU AI9 Speed request via analog input of the controller only Binary inputs are ignored AIO 1 AIO4 Speed request via analog input of extension module IL NT AIO only Binary inputs are ignored Note Analog speed request is ignored in AUT m...

Page 130: ... analog input sensor fail Reg Input 6 back to List of setpoints Setpoint group Load limit Related FW 2 5 0 Range units 0 10000 Default value 0 YES Step 1 Comm object 11848 Related applications Description Constant PI regulator output when the LBI R Reg Disable closed Reg Bias 6 back to List of setpoints Setpoint group Load limit Related FW 2 5 0 Range units 10000 10000 Default value 0 YES Step 1 C...

Page 131: ...IN is configured in such way that Load limit set on 5 V to maintain the value 8 54 bar then the value inserted to this Setpoint is 854 Request 2 6 back to List of setpoints Setpoint group Load limit Related FW 2 5 0 Range units 2000 0 2000 0 Default value 10 YES Step 0 1 Comm object 11846 Related applications Description This setpoint is giving regulator gain factor See Note below Reg Gain 6 back ...

Page 132: ...given by Reg Gain e t Reg Integral ʃ e t dt where e t is deviation of actual value e t Request 1 2 Measured value Here are two tunning parameters that can be adjusted Reg Gain and Reg Integral These parameters interact each other see the graphic below Picture shows how differences in Gain and Integral can affect PI loop s responsiveness The central pic is as base case with fast change with minimum...

Page 133: ...odule inputs It is also possible to use Binary input 3 in function of RPM detection Reg CMP Input 6 back to List of setpoints Setpoint group Load limit Related FW 2 5 0 Range units 10000 10000 Default value 0 YES Step 1 Comm object 11841 Related applications Description Limit to close SPEEDSWITCH PAGE 220 Value of this Setpoint should be given in value of quantity without decimal point Example Whe...

Page 134: ...pdUp Dwn CU AI1 CU AI9 AIO AI1 4 Default value Reg Bias YES Step Comm object 13068 Related applications N A Description The setpoint is used for selecting what regulation will be used in AUTO mode in case automatic regulation is disabled by R REG DISABLE PAGE 195 Disable The options are Reg Bias speed request will be set according to Reg Bias page 130 this function was standard functionality of R ...

Page 135: ...PI loop analog input selection Source can be adjusted from controller RPM pick up ECU analog inputs or from extension module inputs Load input 6 back to List of setpoints Setpoint group Load limit Related FW 2 5 0 Range units 0 10000 Default value 0 YES Step 1 Comm object 11851 Related applications Description Constant Load limit PI regulator output Load Bias is activated when Engine Sd protection...

Page 136: ...2 5 0 Range units 10000 10000 Default value 80 YES Step 1 Comm object 11853 Related applications Description Regulator requested value when LOADREQUEST2 PAGE 194 is active Value of this Setpoint should be given in value of quantity without decimal point Example When AIN is configured in such way that Load limit set on 5 V to maintain the value 8 54 bar then the value inserted to this Setpoint is 8...

Page 137: ...Setpoint group ATT settings Related FW 2 5 0 Range units 0 10000 Default value 0 YES Step 1 Comm object 11856 Related applications Description Load limit regulator PI output low limit Value of this Setpoint should be given in value of quantity without decimal point Example When AIN is configured in such way that Load limit set on 5 V to maintain the value 8 54 bar then the value inserted to this S...

Page 138: ...justed from controller RPM pick up ECU analog inputs or from extension module inputs Value of this Setpoint should be given in value of quantity without decimal point Example When AIN is configured in such way that Load limit set on 5 V to maintain the value 8 54 bar then the value inserted to this Setpoint is 854 Load CMP Input 6 back to List of setpoints Setpoint group ATT settings Related FW 2 ...

Page 139: ...lue 5 Step 1 Comm object 8262 Related applications Description During the start of the engine some engine protections have to be blocked e g Oil pressure The protections are unblocked after the Protection del time The time starts after reaching Start RPM Eng prot del 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 300 s Default value 1 Step 1 Comm object...

Page 140: ...ShutDown overspeed protection Protection is active during start process of the engine and Idle time Note The engine can spasmodically reach higher than Overspeed page 140 level during start but for normal running state would be this protection too high This setpoint allows the overspeed protection during irregular starting condition StartOverspeed 6 back to List of setpoints Setpoint group Engine ...

Page 141: ...n is active and needs the Fault reset for activation after RPM is over Underspeed limit 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 600 s Default value 5 Step 1 Comm object 12620 Related applications Description Engine is switched to Cooling state when Binary input FlowSwitch is not closed within Flow SwitchDel after Running Ready to load engine stat...

Page 142: ...ds on Underspeed Sd setpoint setting and RPM value RPM Engine State AlarmList History ReadyToLoad Underspeed page 140 Idle Off Running Wrn Underspeed On Off Starting RPM page 114 Idle Sd Underspeed Sd Underspeed Off Running Sd Underspeed Sd Underspeed Off UnderspeedSd page 1 ENABLED RPM Engine State AlarmList History ReadyToLoad Underspeed page 140 Idle Off Running On Starting RPM page 114 Idle Of...

Page 143: ...n limit level for ANALOG INPUT 1 AIN1 Level 2 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 180 s Default value 3 Step 1 Comm object 8365 Related applications Description Delay for ANALOG INPUT 1 Note Analog input 1 is usually determined to Oil Pressure measurement and it is resistive type of input with range 0 2500 Ω AIN1 Del 6 back to List of setpoin...

Page 144: ... alarm Note Analog input 2 is usually determined to Engine Temperature measurement and it is resistive type of input with range 0 2500 Ω AIN2 Del 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 100 10000 Default value 20 Step 1 Comm object 8381 Related applications Description Warning limit level for ANALOG INPUT 3 AIN3 Level 1 6 back to List of setpoints ...

Page 145: ...145 40 0 V Default value 36 0 Step 0 1 Comm object 9587 Related applications Description High battery voltage Warning limit Batt overvolt 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 80 0 Batt overvolt page 145 Default value 18 0 Step 0 1 Comm object 8387 Related applications Description Low battery voltage Warning limit Batt undervolt 6 back to List of...

Page 146: ...alue NORMAL Step Comm object 13372 Related applications Description NORMAL Protection behaves according to the standard configuration of Wrn Sd alarm in LiteEdit AINx configuration screen Default state CLASS C The protection is type Running only and does not depend on Running only tick in LiteEdit AINx Alarm properties configuration window Protection Class C is working after AINx Del or sooner whe...

Page 147: ...6 Related applications Description Low ShutDown limit level for AIN4 AIN4 LowSd 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 3600 s Default value 10 Step 1 Comm object 13367 Related applications Description Low level protection delay for Wrn and Sd of AIN4 AIN4 LowDel 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range ...

Page 148: ... protection delay for Wrn and Sd of AIN4 Note Analog input 4 is fully configurable and it is voltage type of input with range 0 40 V AIN4 HighDel 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U17 Default value 20 Step 1 Comm object 9274 Related applications Description Warning limit level for AIN5 AIN5 Level 1 6 back to List of setpoints Setpoint...

Page 149: ...tion is type Running only and does not depend on Running only tick in LiteEdit AINx Alarm properties configuration window Protection Class C is working after AINx Del or sooner when appropriate value increases over AINx Wrn limit 3 seconds after engine start Warning ShutdDown protection is activated with fix delay 0 5 s Note Class C protection is working and corresponding setpoints are visible onl...

Page 150: ...lated applications Description Low level protection delay for Wrn and Sd of AIN5 AIN5 LowDel 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U17 Default value 20 Step 1 Comm object 13356 Related applications Description High Warning limit level for AIN5 AIN5 HighWrn 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range...

Page 151: ...FW 2 5 0 Range units 0 10000 U12 Default value 20 Step 1 Comm object 9259 Related applications Description Warning limit level for AIN6 AIN6 Level 1 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 Default value 10 Step 1 Comm object 9260 Related applications Description Shutdown limit level for AIN6 AIN6 Level 2 6 back to List of setpoints Setpoint...

Page 152: ...INx Wrn limit 3 seconds after engine start Warning ShutdDown protection is activated with fix delay 0 5 s Note Class C protection is working and corresponding setpoints are visible only when corresponding AIN is configured in Modify Alarm properties Direction Window prot AIN6 Eval 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U12 Default value 20...

Page 153: ...arning limit level for AIN6 AIN6 HighWrn 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U12 Default value 10 Step 1 Comm object 13351 Related applications Description High ShutDown limit level for AIN6 AIN6 HighSd 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 3600 s Default value 10 Step 1 Comm object ...

Page 154: ...ack to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U14 Default value 10 Step 1 Comm object 9265 Related applications Description AIN7 Level 2 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 3600 s Default value 10 Step 1 Comm object 9264 Related applications Description Delay for Wrn Sd AIN7 alarm AIN7 Del 6 ba...

Page 155: ...INx Wrn limit 3 seconds after engine start Warning ShutdDown protection is activated with fix delay 0 5 s Note Class C protection is working and corresponding setpoints are visible only when corresponding AIN is configured in Modify Alarm properties Direction Window prot AIN7 Eval 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U13 Default value 20...

Page 156: ...f setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U13 Default value 20 Step 1 Comm object 13347 Related applications Description High Warning limit level for AIN7 AIN7 HighWrn 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 Default value 10 Step 1 Comm object 13348 Related applications Description High ShutDown limit...

Page 157: ...log input 7 is fully configurable and it is voltage type of input with range 0 10 V AIN7 HighDel 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U14 Default value 20 Step 1 Comm object 9265 Related applications Description Warning limit level for AIN8 AIN8 Level 1 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range u...

Page 158: ...input with range 0 10 V AIN8 Del 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U15 Default value 20 Step 1 Comm object 9268 Related applications Description Warning limit level for AIN9 AIN9 Level 1 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 10000 U15 Default value 10 Step 1 Comm object 9269 Relate...

Page 159: ...ult value 10000 YES Step 1 Comm object 9648 Related applications Description Counting down when engine is running from the moment of setting up the value of working hours in LiteEdit controller This value is counting and changing in LiteEdit controller as well Service time alarm appears if reaches zero until non zero value is set Note Set the NextServTime 65535 h to disable count down The setpoint...

Page 160: ...rate RPM BI3 underspeed Wrn and Sd protection when Engine protect GearBoxRatio 0 0 Difference check between RPM and RPM3 with calculation of gear box ratio when Engine protect GearBoxRatio 0 0 Protection is active when engine is READY TO LOAD PAGE 204 Note The RPM BI3 measuring and corresponding protections are switched off when GearTeethBI3 page 101 0 In this case BI3 operates as standard binary ...

Page 161: ...FW 2 5 0 Range units 1 1000 RPM Default value 1000 Step 1 Comm object 10143 Related applications Description RPM BI3 Sd underspeed protection limit or Sd difference limit between RPM BI3 and RPM transferred via GearBoxRatio page 159 RPMdiff Sd 6 back to List of setpoints ...

Page 162: ...Step 1 Comm object 10141 Related applications Description RPM BI3 Wrn underspeed protection limit or Wrn difference limit between RPM BI3 and RPM transferred via GearBoxRatio page 159 See description in GearBoxRatio page 159 In alarm list appears text Wrn RPMdiff Message Wrn RPMdiff RPMdiff Wrn 6 back to List of setpoints ...

Page 163: ...ngine protection Related FW 2 5 0 Range units 0 600 s Default value 5 Step 1 Comm object 10150 Related applications Description Delay for RPMdiff protections above See description in GearBoxRatio page 159 RPMdiff delay 6 back to List of setpoints ...

Page 164: ... 1 Comm object 13079 Related applications Description Seven setpoints are dedicated for separately adjustment of the delay for each of binary inputs according to the Class B protection standard Note The corresponding BIN protection has to be configured as Running only in LiteEdit BIN2 Prot Del 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 3600 s Defaul...

Page 165: ... 1 Comm object 13082 Related applications Description Seven setpoints are dedicated for separately adjustment of the delay for each of binary inputs according to the Class B protection standard Note The corresponding BIN protection has to be configured as Running only in LiteEdit BIN5 Prot Del 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 3600 s Defaul...

Page 166: ...ection activates DEF TANK LEVEL PAGE 210 when received level J1939 SCR Selective Catalytic Reduction message is below DEF Level Min for more than fix 3 s delay This function is active for IVECO NEF Cursor engine LBO can be active for running engine only DEF Level Min 6 back to List of setpoints Setpoint group Engine protection Related FW 2 5 0 Range units 0 150 Default value 90 Step 1 Comm object ...

Page 167: ... DISABLED WINTER SUMMER WINTER S SUMMER S Default value Step Comm object 8727 Related applications Description DISABLED Automatic switching between summer and wintertime is disabled WINTER SUMMER Automatic switching between summer and winter time is enabled and it is set to winter summer season WINTER S SUMMER S Modification for southern hemisphere SummerTimeMod 6 back to List of setpoints Setpoin...

Page 168: ...o REM START STOP PAGE 189 the same record in the history according the TIMER1 PAGE 219 setting AutoRegCMP Start and stop engine in AUT mode according to the SPEEDSWITCH PAGE 220 see Reg CMP Input page 133 The comparator function output works opposite when Reg CMP On page 133 Reg CMP Off The Timer1repeat page 169 Timer1 ON time page 169 Timer1Duration page 169 settings are not important in this cas...

Page 169: ...ate MONDAY TUESDAY WEDNESDAY THURSDAY WEDNESDAY FRIDAY SATURDAY SUNDAY Timer is activated on daily basis MON FRI MON SAT SAT SUN Timer is activated on selected day interval Timer1repeat 6 back to List of setpoints Setpoint group Date Time Related FW 2 5 0 Range units HH MM SS Default value Step Comm object 10042 Related applications Description Display day time when Timer 1 output is activated Tim...

Page 170: ...ting AutoRegCMP Start and stop engine in AUT mode according to the SPEEDSWITCH PAGE 220 see Reg CMP Input page 133 The comparator function output works opposite when Reg CMP On page 133 Reg CMP Off page 134 The Timer2repeat page 171 Timer2 ON time page 171 Timer2Duration page 171 are not important in this case AutoBatt Engine starts when actual Battery voltage Batt undervolt page 145 Batt volt del...

Page 171: ...ate MONDAY TUESDAY WEDNESDAY THURSDAY WEDNESDAY FRIDAY SATURDAY SUNDAY Timer is activated on daily basis MON FRI MON SAT SAT SUN Timer is activated on selected day interval Timer2repeat 6 back to List of setpoints Setpoint group Date Time Related FW 2 5 0 Range units HH MM SS Default value Step Comm object 10199 Related applications Description Display day time when Timer 2 output is activated Tim...

Page 172: ... 1 Comm object 11920 Related applications Description Calibrate the constant to adjust the measured value of ID Lite analog inputs Physical dimension of calibrating constant is corresponding to analog input Note Calibration constants have to be adjusted when measured value is near the alarm level Calibr AI2 6 back to List of setpoints Setpoint group Sensors Spec Related FW 2 5 0 Range units 1000 1...

Page 173: ...bject 11918 Related applications Description Calibrate the constant to adjust the measured value of ID Lite analog inputs Physical dimension of calibrating constant is corresponding to analog input Note Calibration constants have to be adjusted when measured value is near the alarm level Calibr AI5 6 back to List of setpoints Setpoint group Sensors Spec Related FW 2 5 0 Range units 1000 1000 Defau...

Page 174: ...bject 11915 Related applications Description Calibrate the constant to adjust the measured value of ID Lite analog inputs Physical dimension of calibrating constant is corresponding to analog input Note Calibration constants have to be adjusted when measured value is near the alarm level Calibr AI8 6 back to List of setpoints Setpoint group Sensors Spec Related FW 2 5 0 Range units 1000 1000 Defau...

Page 175: ...units 1000 1000 Default value 0 Step 1 Comm object 11920 Related applications Description Calibrate the constant to adjust the measured value of plug in analog inputs Physical dimension of calibrating constant is corresponding to analog input Calibr AIO2 6 back to List of setpoints Setpoint group Sensors Spec Related FW 2 5 0 Range units 1000 1000 Default value 0 Step 1 Comm object 11921 Related a...

Page 176: ...g and does not depend on BIN6 BIN7 inputs configuration The maximal input frequency is limited op to 4 Hz i e the shortest input pulse is 125 ms and gap 125 ms not shorter to be each edge counted CounterConst 1 CounterConst 2 is conversion multiplication factor between number of counted pulses edges and output Statistics values Total 1 and Total 2 Values stay in memory even if controller is switch...

Page 177: ...ar from controller screen when both Counter modes 1 and 2 are switched OFF otherwise there is new screen between existing Statistics and Alarm list Counter mode 1 Counter mode 2 6 back to List of setpoints Group AIO module Setpoint group AIO module Related FW 2 5 0 Range units 100 10000 Default value 0 Step 1 Comm object 13650 Related applications Description The level for il nt plug in card Analo...

Page 178: ...he level for il nt plug in card Analog input 1 2 3 4 alarm detection AnlInAIO4 lev1 6 back to List of setpoints Setpoint group AIO module Related FW 2 5 0 Range units 100 10000 Default value 0 Step 1 Comm object 13654 Related applications Description The level for IL NT AIO plug in card Analog input 1 2 3 4 alarm detection AnlInAIO1 lev2 6 back to List of setpoints Setpoint group AIO module Relate...

Page 179: ...d Analog input 1 2 3 4 alarm detection AnlInAIO4 lev2 6 back to List of setpoints Setpoint group AIO module Related FW 2 5 0 Range units 0 180 s Default value 5 Step 1 Comm object 13658 Related applications Description Configuration Protection Under limit Protection is activated only when measured value is under measured level Over limit Protection is activated only when measured value is over mea...

Page 180: ...e Plug in analog inputs protection alarms can be configured following way AnlInAIO2 del 6 back to List of setpoints Setpoint group AIO module Related FW 2 5 0 Range units 0 180 s Default value 5 Step 1 Comm object 13660 Related applications Description Configuration Protection Under limit Protection is activated only when measured value is under measured level Over limit Protection is activated on...

Page 181: ...u should select with setpoints Yel Alarm Msg and Red Alarm Msg which levels of alarms shall be announced red yellow both and also enter valid cellular network phone number and or e mail address to the setpoints TelNo Addr Ch1 and TelNo Addr Ch2 It is possible to put either number or e mail to both setpoints Note An internet module must be available for sending of e mails Similarly a cellular netwo...

Page 182: ...ep Comm object 9597 Related applications Description Enter either a valid cellular network phone number or e mail address to this setpoint where the alarm messages shall be sent Type of active call is considered from the value of this parameter If it consist it is supposed to be e mail address and active e mail is sent If the value is number without it is supposed to be the telephone number and ac...

Page 183: ...Regen Inhibit Transmitted value is set by actual level of parameter ON OFF or by level of LBI Regen Inhibit 6 back to List of setpoints Setpoint group ATT settings Related FW 2 5 0 Range units Default value Step Comm object 14521 Related applications Description Regen Force set ECU value Aftertreatment Regeneration Force Switch SPN 3696 There can be set OFF automatic filter regeneration is enabled...

Page 184: ...reatment screen If option Disabled is selected the Aftertreatment screen will not be displayed even if ECU is configured and controller is receiving Aftertreatment specific frames There is a possibility to block Aftertreatment screen This feature can be used in case the screen is activating due to receiving a ATT frames from ECU even though the engine itself is without Aftertreatment ATT screen 6 ...

Page 185: ... LoadLimitOut Engine values RPM RPM BI3 ECU State ECU FreqSelect SpeedReq Abs SpeedReq Rel Engine Speed Fuel Rate CoolantTemp Intake Temp Oil Press Boost Press Oil Temp ECU AIN 8 ECU AIN 9 FuelUsed DPF1 Soot Load DPF1 Ash Load If ECU is not configured then is displayed only RPM RPM BI3 and SpeedReq Abs Statistic Run hrs Num starts NextServTime E Stop ShutDown DayCons TripCons Analog CU Ubat D OilP...

Page 186: ...ime Date ID info Engine state Timer text Timer val SW version Application SW branch PasswordDecode GSM SignalLvl GSM ErrorRate GSM DiagCode AirGate Diag AirGate ID Modem Status Iveco Values DEF TankLevel DEF TankTemp DEF Quantity Catal UpTemp Catal DownTemp DEF Pressure Catalyst Level Values read from specific type of ECU AIO module AnInAIO1 AnInAIO4 6 back to Controller objects ...

Page 187: ...ntrolLock BI7 Not used Configuration of binary inputs Each binary input can be configured in several ways The settings can be made in the PC program LiteEdit in window Modify After choosing a concrete binary input its window appears where the user can choose if the binary input will be used to protect option Alarm or control option Control Binary Alarm configuration items see the picture and the t...

Page 188: ...tButton 191 StopButton 191 FaultResButton 191 HornResButton 191 Nominal Idle 192 Speed Up 192 Speed Down 192 Speed Sel1 193 Speed Sel2 193 Speed Sel3 193 Lang selection 194 Conveyor 194 LoadRequest2 194 LoadRegDisable 194 RegRequest2 194 R Reg Disable 195 Clear DayCons 195 Clear TripCons 195 Flow Switch 195 Prot Test 196 6 back to Controller objects ID FLX Lite Global Guide 188 ...

Page 189: ...e of controller hardware or software fail safe stop of the engine doesn t have to be ensured To back up the Emergency stop function it is recommended to connect separate circuit for disconnection of Fuel solenoid and Starter signals Emergency stop 6 back to List of LBI Related FW 2 5 0 Related applications Comm object 44 Description If the input is closed all alarms are disabled except the binary ...

Page 190: ...ary input should be connected to schedule timer switch to avoid start of engine Remote OFF 6 back to List of LBI Related FW 2 5 0 Related applications Comm object 186 Description If the input is active MAN mode is forced to the controller independently on the position of the MODE selector Remote MAN 6 back to List of LBI Related FW 2 5 0 Related applications Comm object 187 Description If the inpu...

Page 191: ...back to List of LBI Related FW 2 5 0 Related applications Comm object 189 Description Binary input has the same function as Start button on the ID Lite front panel It is active in MAN mode only StartButton 6 back to List of LBI Related FW 2 5 0 Related applications Comm object 190 Description Binary input has the same function as Stop button on the ID Lite front panel It is active in MAN mode only...

Page 192: ...k if other conditions are fulfilled see the READY TO LOAD PAGE 204 description if Nominal Idle is opened Nominal Idle 6 back to List of LBI Related FW 2 5 0 Related applications Comm object 165 Description If the input is active the Speed Request may increase the engine speed value The Speed Request value may also depend on the conditions which are described in the chapter below Note See Speed req...

Page 193: ...tion If the input is active the BI Speed Sel 3 page 125 may give the engine speed value for Speed request to an ECU engine The Speed Request value may also depend on the conditions which are described in the chapter below Note RetToSpeedAdj page 123 DISABLED Speed request is adjusted by BI Speed Sel1 2 3 edge button press i e input can be opened and Speed request stay constant Note RetToSpeedAdj p...

Page 194: ...pens the BO Conveyor BO Conveyor is deactivated in case of Sd protection Conveyor 6 back to List of LBI Related FW 2 5 0 Related applications Comm object 313 Description Active input switches the Load limit request to Load request 2 page 136 setpoint LoadRequest2 6 back to List of LBI Related FW 2 5 0 Related applications Comm object 314 Description Active input disables the Load limit PI loop and...

Page 195: ...ounter which cumulates the instantanous consumption coming from ECU It shows the total consuption since last reset by LBI Clear TripCon This LBI resets the counter TripCons Note The function works when the controller is connected to an ECU or in other case is consumption counted from the changes of analog input value Fuel rate and setpoint FuelTankVolume page 128 Clear TripCons 6 back to List of L...

Page 196: ... 5 0 Related applications Comm object 920 Description When the new LBI Protection Test is activated by rising edge all Sd alarms are for 90 s blocked The exception is LBI Emergency stop and Overspeed protection Prot Test 6 back to List of LBI ...

Page 197: ...ured to any ID Lite controller terminal or changed to different function by LiteEdit PC tool There is adjustable delay when any binary input is configured as protection Binary outputs InteliDrive Lite default BO1 Starter BO2 Fuel solenoid BO3 Prestart BO4 Alarm BO5 Horn BO6 Not used BO7 Not used ...

Page 198: ... Fls 207 Sd Oil Press 208 Wrn Oil Press 208 Sd Engine Temp 208 Wrn Engine Temp 208 Sd FuelLevel 209 Wrn FuelLevel 209 OFF mode 209 MAN mode 209 AUT mode 209 ServiceTime 210 DEF Tank Level 210 BI1 stat 210 BI2 stat 210 BI3 stat 211 BI4 stat 211 BI5 stat 211 BI6 stat 211 BI1 stat 212 BI8 stat 212 BI9 stat 212 BI10 stat 212 CtrlHeartBeat 212 BIO8 1 Status 213 BIO8 2 Status 213 BIO8 3 Status 213 BIO8 ...

Page 199: ... SpeedSwitch 220 LoadSwitch 220 Close Load 220 Toggle 220 RemoteControl1 221 RemoteControl2 221 RemoteControl3 222 RemoteControl4 222 RemoteControl5 223 RemoteControl6 223 RemoteControl7 224 RemoteControl8 224 6 back to Controller objects ID FLX Lite Global Guide 199 ...

Page 200: ...of LBO Related FW 2 5 0 Related applications Comm object 23 Description The closed output energizes stop solenoid to stop the engine The output is active at least for Stop time if the stop lasts longer it stays active until all symptoms say the engine is stopped The engine is stopped if RPM 2 and Oil pressure Starting POil page 114 Note The engine can be started anytime if all symptoms say the eng...

Page 201: ...O Preheat activates for time calculated by linear approximation The LBO Preheat is activated before engine start as same as Prestart page 202 or Preglow page 202 the time is defined by new setpoints PreheatTime1 2 PreheatTemp1 2 described below Activation of Preheat page 201 has a variable activation time based on the measured temperature it can be activated either before or after Prestart LBO and...

Page 202: ...lated FW 2 5 0 Related applications Comm object 40 Description The output closes when engine starts and opens after AfterCool time page 119 after stop of the engine Cooling pump 6 back to List of LBO Related FW 2 5 0 Related applications Comm object Description The output either follows the Nominal Idle binary input or I O button in MAN mode or follows the engine state in AUT mode The output Idle ...

Page 203: ...Description The output closes if Any warning cooldown or shutdown comes up or The engine malfunctions The output opens if FAULT RESET is pressed The output closes again if a new fault comes up Alarm 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1 Description The output closes if Any warning or shutdown comes up or The engine malfunctions The output opens if FAULT RESET is...

Page 204: ... is active it is possible to close load The output opens when Wrn Underspeed protection is active and during cooling state Ready to load 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 67 Description Output closes if the engine is in Running state Running 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 74 Description The output closes when engine is ...

Page 205: ...ated FW 2 5 0 Related applications Comm object 339 Description Output closes when the engine has to be stopped but speed or oil pressure is detected This protection goes active 60s after stop command The output opens if Alarm is not active and FAULT RESET is pressed Stop failed 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 779 Description Output closes if the engine over ...

Page 206: ...tart up fails The output opens if Alarm is not active and FAULT RESET is pressed Start failed 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1292 Description Output closes when ID Lite performs reset during start procedure probably due to weak battery The output opens if Alarm is not active and FAULT RESET is pressed Battery flat 6 back to List of LBO Related FW 2 5 0 Rela...

Page 207: ...arm appears The output opens if No Sd alarm is active and FAULT RESET is pressed Common Sd 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 257 Description Output closes when any cooldown alarm appears The output opens if No Cd alarm is active and FAULT RESET is pressed Common Cd 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 6 Description Output clo...

Page 208: ...tivates The output opens if Alarm is not active and FAULT RESET is pressed Wrn Oil Press 6 back to List of LBO Related FW 2 5 0 Related applications Comm object Description Output closes if the water temperature shutdown alarm activates The output opens if Alarm is not active and FAULT RESET is pressed Sd Engine Temp 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 10 Descri...

Page 209: ... warning alarm activates The output opens if Alarm is not active and FAULT RESET is pressed Wrn FuelLevel 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 291 Description The output is closed if OFF mode is selected OFF mode 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 292 Description The output is closed if MAN mode is selected MAN mode 6 back to ...

Page 210: ...ut is working only under condition ECU is configured and engine is in running state DEF Tank Level 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 527 Description In case the binary input is configured to any control function the binary output depicts the state of the binary input BI1 BI2 BI3 BI4 BI5 BI6 are assigned for controller binary inputs BI7 BI8 BI9 BI10 are assigne...

Page 211: ...r controller binary inputs BI7 BI8 BI9 BI10 are assigned for IL NT IO1 optional card BI4 stat 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 531 Description In case the binary input is configured to any control function the binary output depicts the state of the binary input BI1 BI2 BI3 BI4 BI5 BI6 are assigned for controller binary inputs BI7 BI8 BI9 BI10 are assigned for...

Page 212: ...ed applications Comm object 587 Description In case the binary input is configured to any control function the binary output depicts the state of the binary input BI1 BI2 BI3 BI4 BI5 BI6 are assigned for controller binary inputs BI7 BI8 BI9 BI10 are assigned for IL NT IO1 optional card BI9 stat 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 588 Description In case the bina...

Page 213: ...e binary outputs are possible to configure only if the IL NT BIO8 is configured BIO8 2 Status 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 566 Description In case the assigned binary input of IL NT BIO8 optional card is configured to any control function the output propagates the state of the input Note These binary outputs are possible to configure only if the IL NT BIO...

Page 214: ...e binary outputs are possible to configure only if the IL NT BIO8 is configured BIO8 6 Status 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 570 Description In case the assigned binary input of IL NT BIO8 optional card is configured to any control function the output propagates the state of the input Note These binary outputs are possible to configure only if the IL NT BIO...

Page 215: ...r AIN5 activates The output opens if Alarm is not active and FAULT RESET is pressed Wrn AIN5 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1101 Description Output closes if the warning alarm for AIN6 activates The output opens if Alarm is not active and FAULT RESET is pressed Wrn AIN6 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1155 Description...

Page 216: ...or AIN9 activates The output opens if Alarm is not active and FAULT RESET is pressed Wrn AIN9 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1163 Description Output closes if the shutdown alarm for AIN4 activates The output opens if Alarm is not active and FAULT RESET is pressed Sd AIN4 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1106 Descriptio...

Page 217: ...for AIN7 activates The output opens if Alarm is not active and FAULT RESET is pressed Sd AIN7 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1159 Description Output closes if the shutdown alarm for AIN8 activates The output opens if Alarm is not active and FAULT RESET is pressed Sd AIN8 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1160 Descriptio...

Page 218: ...ting and all values from ECU show ECU CommError 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 349 Description The output copies warning information from ECU ECU YellowLamp 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 350 Description The output copies shutdown information from ECU ECU RedLamp 6 back to List of LBO Related FW 2 5 0 Related applica...

Page 219: ... 0 Related applications Comm object 437 Description Output activates when Timer2 is active Simultaneously the engine is started when is in AUT mode Timer2 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 1252 Description The output closes prior to the engine start Prestart and opens when Starting RPM page 114 speed is reached During repeated crank attempts the output is open...

Page 220: ...Load limit on page 135 LoadSwitch 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 265 Description Output is controlled by panel 0 1 button when Panel Button page 103 Close Load engine is running and no Sd Cd alarm is active Close Load output is not closed in Idle and Cooling states and is disconnected when any Sd Cd alarm is activated Close Load 6 back to List of LBO Relate...

Page 221: ...w or InteliMonitor by button and it can be controlled via Modbus communication RemoteControl1 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 650 Description Allows configure Remote control switches to physical binary outputs These switches are accessible from PC tools LiteEdit see picture below or InteliMonitor by button and it can be controlled via Modbus communication Re...

Page 222: ...w or InteliMonitor by button and it can be controlled via Modbus communication RemoteControl3 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 652 Description Allows configure Remote control switches to physical binary outputs These switches are accessible from PC tools LiteEdit see picture below or InteliMonitor by button and it can be controlled via Modbus communication Re...

Page 223: ...w or InteliMonitor by button and it can be controlled via Modbus communication RemoteControl5 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 654 Description Allows configure Remote control switches to physical binary outputs These switches are accessible from PC tools LiteEdit see picture below or InteliMonitor by button and it can be controlled via Modbus communication Re...

Page 224: ...w or InteliMonitor by button and it can be controlled via Modbus communication RemoteControl7 6 back to List of LBO Related FW 2 5 0 Related applications Comm object 656 Description Allows configure Remote control switches to physical binary outputs These switches are accessible from PC tools LiteEdit see picture below or InteliMonitor by button and it can be controlled via Modbus communication Re...

Page 225: ...485 optional card 226 10 2 3 IL NT S USB optional card 226 10 2 4 IB Lite optional card 226 10 2 5 IL NT GPRS optional card 227 10 2 6 IL NT AOUT8 optional card 227 10 2 7 IL NT AIO optional card 227 10 2 8 IL NT IO1 optional card 228 10 2 9 IL NT BIO8 optional card 228 10 2 10 IGL RA15 Remote Annunciator 228 ...

Page 226: ...ontrol signals galvanic isolated 10 2 2 IL NT RS232 485 optional card Plug in into InteliDrive Lite controller COMMUNICATION MODULE port Maximal distance 10 m RS232 1200 m RS485 Speed Up to 57 6 kBd DIRECT 38 4kBd Analog modem 9 6 kBd digital modem 57 6 kBd MODBUS 10 2 3 IL NT S USB optional card Plug in into ID Lite controller COMMUNICATION MODULE port Maximal distance 5 m Speed Up to 57 6 kBd DI...

Page 227: ... 36 V DC Output resistance 1 Ω Resolution 10 bits 10 2 7 IL NT AIO optional card Plug in into ID Lite controller EXTENSION MODULE port Resolution 10 bits Number of Analog inputs 4 2400 Ω 20 mA 4 V Maximal resistance range 2400 Ω Maximal voltage range 4 V Current range 0 20 mA Input impedance current 180 Ω for mA measuring Input impedance voltage 68 kΩ for V measuring Resistance measurement toleran...

Page 228: ...Maximal one Binary output current 0 4 A Maximal total current per module 2 5 A 10 2 10 IGL RA15 Remote Annunciator Order code EM2IGLRABAA EM2FPCRAEAA Voltage supply 8 36 V DC Consumption 0 35 0 1 A 1 A max horn output depends on supply voltage Power supply Operating temperature 20 C to 70 C Storage temperature 30 C to 80 C Protection front panel IP65 Operating conditions Dimensions 180 120 55 mm W...

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