![background image](http://html.mh-extra.com/html/club-car/2008-export-battery-charger/2008-export-battery-charger_maintenance-service-manual_2626717128.webp)
EXPORT IQ PLUS CHARGER (EXTERNAL)
Charger Repairs
Page 5-32
2008 Export Battery Charger Maintenance and Service Manual
5
Voltage Suppressor Installation
1. Place the white fiberglass sleeve over the red wire that connects to the heatsink.
2. Install in reverse order of removal. Tighten nut attaching voltage suppressor (18-gauge red wire) to heat-
sink to 18 in-lb (2.0 N·m).
CHARGER RELAY
See General Warning, Section 1, Page 1-1. See additional WARNING on page 5-1.
Charger Relay Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
See WARNING on
page 5-27.
2. Remove the charger cover.
3. Disconnect all wires from the relay (00)
(Figure 5-7, Page 5-13)
.
4. Remove the two screws and nuts attaching relay to the charger case.
5. Remove the relay.
Charger Relay Installation
Install in reverse order of removal. Connect wires as shown
(Figure 5-6, Page 5-9)
. Tighten hardware secur-
ing relay to charger base to 18 in-lb (2.0 N·m).
CHARGER AC CIRCUIT BREAKERS
See General Warning, Section 1, Page 1-1. See additional WARNING on page 5-1.
AC Circuit Breaker Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
See WARNING on
page 5-27.
2. Remove the charger cover.
Figure 5-21 Voltage Suppressor
5
2
3
4
TO HEATSINK