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SAFETY
General Warning
2008 Export Battery Charger Maintenance and Service Manual
Page 1-3
1
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WARNING
• External battery chargers:
Prior to servicing the charger, disconnect the AC power supply cord from the wall outlet and
the DC plug from the vehicle charger receptacle.
• Onboard battery chargers:
Prior to servicing the charger, disconnect the AC power supply cord from the wall outlet and
remove the battery charger from the vehicle. See Onboard Charger Removal on page 4-36 and
6-34.
• If wires are removed or replaced, make sure wiring and wire harness are properly routed and
secured. Failure to properly route and secure wiring could result in vehicle malfunction,
property damage, personal injury, or death.
• If battery wire terminals are damaged or corroded, they should be replaced or cleaned as
necessary. Failure to do so may cause them to overheat during operation and could result in a
fire, property damage, or personal injury.
• IQ Plus vehicles:
- Use only 4-gauge (AWG) wires with low-resistance terminals to replace battery wires on IQ
Plus models.
- Only IQ Plus chargers should be used with IQ Plus vehicles. Long-term use of a PowerDrive
battery charger with IQ Plus vehicles will damage the batteries.
• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic
floor jack) with 1000 lb. (454 kg) minimum lifting capacity. Do not use lifting device to hold
vehicle in raised position. Use approved jack stands of proper weight capacity to support the
vehicle and chock the wheels that remain on the floor. When not performing a test or service
procedure that requires movement of the wheels, lock the brakes.
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CAUTION
• Be sure to check the batteries and charger monthly to maintain correct battery water level and
ensure the charger is operating correctly during storage.