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EXPORT POWERDRIVE CHARGER (ONBOARD)
Test Procedures
2008 Export Battery Charger Maintenance and Service Manual
Page 4-23
4
8. Place the red (+) probe on the end of the green or green/yellow wire (2) and with the black probe check
for continuity on both flat blades and on the round pin of the AC plug. The tester should indicate continuity
on only the round pin. If any other reading is obtained, the AC cord and retractable cord reel must be
tested independently of each other.
9. Disconnect the AC cord white or blue wire (4) from the control board. Place the red (+) probe on the white
or blue wire (4) and check for continuity on both flat blades and on the ground pin of the AC plug. The
tester should indicate continuity on only one flat blade. If any other reading is obtained, the AC cord and
retractable cord reel must be tested independently of each other.
10. If the correct readings are obtained in all of the previous steps, the short AC cord is functioning properly.
Proceed to the following test procedure to test the retractable cord reel.
Retractable Cord Reel
Check continuity of the AC cord and retractable cord reel at the same time.
1. Disconnect the AC cord from the wall outlet.
2. Remove the battery charger from the vehicle.
See Onboard Charger Removal on page 4-35.
3. Remove the heatshrink from the AC cord connection between the short AC cord and the retractable cord
reel by gently cutting the heatshrink tubing
(Figure 4-20, Page 4-22)
.
4. Disconnect the short AC cord from the retractable cord reel.
5. Using a multimeter set for 200 ohms, place the red (+) probe in one of the flat blade openings of the cord
reel receptacle (1)
(Figure 4-22, Page 4-23)
. Test for continuity at the cord reel AC plug (2) on each of
the flat blades and then on the round pin of the AC plug. The tester should indicate continuity on one flat
blade only. If any other reading is obtained, the cord reel must be replaced.
6. Place the red (+) probe into the other flat blade opening of the cord reel receptacle (1). Test for continuity
on the cord reel AC plug (2) on each of the flat blades and then on the round pin of the AC plug. The tester
should indicate continuity on one flat blade only. If any other reading is obtained, the cord reel must be
replaced.
Figure 4-22 Retractable Cord Reel Test
2m
20
m
200
m
2k
200
200
200
200
20
2
200
m
500
20k
200k
2000
k
1000
OFF
WAVETEK
5XL
V
V
V
A
!
!
COM
200nA
MAX
1000 ---
750V
FUSED
200 OHM
SETTING
1
2