INDEX
Page i-2
2008 Export Battery Charger Maintenance and Service Manual
transformer
installation ........................................................ 5-29
removal ............................................................ 5-29
testing .............................................................. 5-20
troubleshooting
.................................................. 5-10
voltage suppressor
............................................ 5-31
installation ........................................................ 5-32
removal ............................................................ 5-31
testing .............................................................. 5-26
IQ Plus charger (onboard)
AC cord, short
installation ........................................................ 6-30
removal ............................................................ 6-29
ammeter
installation ........................................................ 6-27
removal ............................................................ 6-27
testing .............................................................. 6-23
batteries
battery condition after a charge cycle ................ 6-7
charging batteries that have low voltage ......... 6-31
state of charge test .......................................... 6-18
battery charger
installation ........................................................ 6-34
removal ............................................................ 6-34
repairs .............................................................. 6-24
testing ................................................................ 6-6
battery condition after a charge cycle
................ 6-7
battery warning light
............................................ 6-2
charge circuit
........................................................ 6-2
circuit breaker
installation ........................................................ 6-29
removal ............................................................ 6-29
testing .............................................................. 6-23
control board
testing .............................................................. 6-12
cord, charger
see
AC cord
or
DC cord
DC cord
installation ........................................................ 6-24
removal ............................................................ 6-24
testing .....................................................6-16, 6-21
diodes, charger
see
heatsink
electrical system
charge circuit ..................................................... 6-2
fuse link
installation ........................................................ 6-28
removal ............................................................ 6-28
heatsink
installation ........................................................ 6-25
removal ............................................................ 6-25
testing .............................................................. 6-14
relay
installation ........................................................ 6-28
removal ............................................................ 6-28
testing .............................................................. 6-23
retractable AC cord reel
installation ........................................................ 6-30
removal ............................................................ 6-30
testing .............................................................. 6-20
test procedures
1 – faulty receptacle connection ...................... 6-10
1 – low battery voltage ..................................... 6-10
2 – control board .............................................. 6-12
3 – AC cord continuity check ........................... 6-13
3 – AC power ................................................... 6-13
4 – diodes ........................................................ 6-14
5 – DC circuit continuity test ............................ 6-16
6 – transformer ................................................ 6-16
7 – battery state of charge ............................... 6-18
8 – continuity
AC circuit breaker (internal) ........................ 6-23
AC cord with retractable cord reel ............... 6-18
ammeter ...................................................... 6-23
DC cord ....................................................... 6-21
relay ............................................................ 6-23
retractable cord reel .................................... 6-20
transformer .................................................. 6-22
transformer
installation ........................................................ 6-26
removal ............................................................ 6-26
testing .............................................................. 6-16
troubleshooting
.................................................... 6-7
test procedures
8 – continuity
AC cord without retractable cord reel .......... 6-19
PowerDrive charger (external)
AC circuit breaker, charger
see
circuit breaker
AC cord
installation ........................................................ 3-36
removal ............................................................ 3-36
testing .............................................................. 3-26
ammeter
installation ........................................................ 3-33
removal ............................................................ 3-33
testing .............................................................. 3-29
batteries
battery condition after a charger cycle ............. 3-14
charging batteries that have low voltage ......... 3-37
state of charge test .......................................... 3-25