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EXPORT IQ PLUS CHARGER (ONBOARD)
Charger Repairs
2008 Export Battery Charger Maintenance and Service Manual
Page 6-29
6
CHARGER AC CIRCUIT BREAKER
See General Warning, Section 1, Page 1-1.
AC Circuit Breaker Removal
1. Disconnect the DC cord, the AC cord from the wall outlet, and remove the battery charger from the vehi-
cle.
See Onboard Charger Removal on page 6-34.
See WARNING on page 6-24.
2. Remove the charger cover.
3. Disconnect the two black wires attached to top circuit breaker
(Figure 6-20, Page 6-29)
.
4. Disconnect the two black wires attached to bottom circuit breaker.
5. With a pair of pliers, squeeze in the retaining tabs on the sides of the top AC circuit breaker and remove
the circuit breaker through the mounting hole in the face of the charger.
6. Repeat step 5 for the removal of the bottom circuit breaker.
AC Circuit Breaker Installation
Install in reverse order of removal.
CHARGER AC CORD AND RETRACTABLE CORD REEL
See General Warning, Section 1, Page 1-1.
Short AC Cord Removal
1. Disconnect the DC cord, the AC cord from the wall outlet, and remove the battery charger from the vehi-
cle.
See Onboard Charger Removal on page 6-34.
See WARNING on page 6-24.
Figure 6-20 Charger Relay
A
B
7
4
1
9
6
3
BLACK
RED
BOTTOM VIEW
OF RELAY
BLUE
BLACK
BLACK
BLACK
GREEN
OR
GREEN/
YELLOW
GROUND WIRE
BLACK WIRES
TO VOLTAGE
INPUT SWITCH
CHARGER RELAY
AC CIRCUIT
BREAKERS
BLUE WIRE TO
RELAY
BLACK OR
BROWN WIRE
TO CONTROL
BOARD
STRAIN RELIEF
BUSHING
AC CORD
CONTROL
BOARD
BLACK WIRES TO
PRIMARY COIL