EXPORT POWERDRIVE BATTERY CHARGER (EXTERNAL)
Charger Repairs
2008 Export Battery Charger Maintenance and Service Manual
Page 3-35
3
CHARGER RELAY
See General Warning, Section 1, Page 1-1. See additional WARNING on page 3-1.
Charger Relay Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
See WARNING on
page 3-30.
2. Remove the charger cover.
3. Disconnect all wires from the relay
(Figure 3-30, Page 3-35)
.
4. Remove the two screws and nuts attaching relay to relay mounting bracket
(Figure 3-30, Page 3-35)
.
5. Remove the relay.
Charger Relay Installation
Install in reverse order of removal. Connect wires as shown
(Figure 3-11, Page 3-13)
. Tighten hardware
securing relay to relay mounting bracket to 18 in-lb (2.0 N·m).
CHARGER AC CIRCUIT BREAKERS
See General Warning, Section 1, Page 1-1. See additional WARNING on page 3-1.
AC Circuit Breaker Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
See WARNING on
page 3-30.
2. Remove the charger cover.
3. Disconnect the two black wires attached to top circuit breaker
(Figure 3-11, Page 3-13)
.
4. Disconnect the two black wires attached to bottom circuit breaker.
5. With a pair of pliers, squeeze in the retaining tabs on the sides of the top AC circuit breaker and remove
the circuit breaker through the mounting hole in the face of the charger.
6. Repeat step 5 for the removal of the bottom circuit breaker.
AC Circuit Breaker Installation
Install in reverse order of removal.
Figure 3-30 Charger Relay
CHARGER
RELAY
AC CORD
AC CIRCUIT
BREAKERS