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1.  IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS

1.1 

SAVE THESE INSTRUCTIONS 

– 

This manual contains important safety and operating instructions.

1.2 

Keep out of reach of children.

1.3 

Do not expose the charger to rain or snow.

1.4 

Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk 

of fire, electric shock or injury to persons.

1.5 

To reduce the risk of damage to electric plug and cord, pull by the plug rather than the cord when 

disconnecting charger.

1.6 

An extension cord should not be used unless absolutely necessary. Use of improper extension cord 

could result in a risk of fire and electric shock. If an extension cord must be used, make sure:

• The pins on plug of extension cord are the same number, size and shape as those of plug on charger.

• The extension cord is properly wired and in good electrical condition.

• The wire size is large enough for AC ampere rating of charger as specified in section 8.

1.7 

Do not operate charger with damaged cord or plug – replace the cord or plug immediately.

1.8 

Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; 

take it to a qualified serviceman.

1.9 

Do not disassemble charger; take it to a qualified serviceman when service or repair is required. Incorrect 

reassembly may result in a risk of electric shock or fire.

1.10 

To reduce the risk of electric shock, never open the unit. Also, disconnect the unit from outlet and power 

the unit off before attempting any maintenance or cleaning (see section 12 for maintenance and care 

instructions).

1.11 

WARNING: RISK OF EXPLOSIVE GASES.

a. 

WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE 

EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF UTMOST 

IMPORTANCE THAT YOU FOLLOW THE INSTRUCTIONS EACH TIME YOU USE THE CHARGER.

b. 

To reduce risk of battery explosion, follow these instructions and those published by battery 

manufacturer and manufacturer of any equipment you intend to use in vicinity of battery.  

Review cautionary markings on these products and on engine.

1.12 

Temporary outdoor use of equipment is allowed if these instructions are followed:

a. 

The device shall be stored indoors and protected from the elements;

b. 

The unit shall not be charged outdoors;

c. 

When in use outdoors, steps should be taken to reduce the exposure to rain, sleet, snow, and other 

weather events.

2.  PERSONAL SAFETY PRECAUTIONS

IMPORTANT SAFETY INSTRUCTIONS

2.1 

Consider having someone close enough by to come to your aid when you work near a lead-acid battery.

2.2 

Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

2.3 

Wear complete eye protection and clothing protection. Avoid touching eyes while working near battery.

2.4 

If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, 

immediately flood eye with running cold water for at least 10 minutes and get medical attention immediately.

2.5 

NEVER smoke or allow a spark or flame in vicinity of battery or engine.

2.6 

Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit 

battery or other electrical part that may cause explosion.

Automatic Battery Charger & Engine Starter

OWNERS MANUAL

 

PLEASE SAVE THIS OWNERS MANUAL AND READ BEFORE EACH USE.   

This manual will explain how to use the charger safely and effectively.  

Please read and follow these instructions and precautions carefully.

SC1591

0099002066

Summary of Contents for SC1591

Page 1: ...LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMALBATTERY OPERATION FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT YOU FOLLOW THE INSTRUCTIONS EACH TIME YOU USE THE CHARGER b To reduce risk of battery explosion follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend to use in vicinity of battery Review caution...

Page 2: ...vable cell caps such as valve regulated lead acid batteries carefully follow manufacturer s recharging instructions 3 5 Study all battery manufacturer s specific precautions while charging and recommended rates of charge 3 6 Ensure voltage of the battery is 12V by referring to the vehicle s owner s manual 4 CHARGER LOCATION 4 1 Locate charger as far away from battery as DC cables permit 4 2 Never ...

Page 3: ...n reverse sequence of connecting procedure and break first connection while as far away from battery as practical 7 7 A marine boat battery must be removed and charged on shore To charge it on board requires equipment specially designed for marine use 8 GROUNDING AND AC POWER CORD CONNECTIONS 8 1 This battery charger is for use on a nominal 120 volt circuit The charger must be grounded to reduce t...

Page 4: ...ows the voltage at the charger battery clamps in DC volts CLAMPS REVERSED red LED flashing The digital display shows error code F04 indicating the connections are reversed BAD BATTERY red LED solid The charger has detected a problem with the battery and the digital display shows a corresponding error code See Troubleshooting for more information Charging Status LEDs 12V CHARGING green LED off The ...

Page 5: ... AC DC cables away from any fan blades belts pulleys and other moving parts 8 Connect the battery following the precautions listed in sections 6 and 7 9 Connect the charger to a live grounded 120V AC outlet 10 Press the POWER ON OFF button 11 Select the charge rate 12 Press the START STOP button to begin charging immediately If the 6A CHARGE rate or the 30A BOOST rate is selected charging of the b...

Page 6: ... BAD BATTERY red LED will light COMPLETION OF CHARGE Charge completion is indicated by the 12V CHARGING green LED When lit the charger has switched to the maintain mode of operation MAINTAIN MODE FLOAT MODE MONITORING When the 12V CHARGING green LED is lit the charger has started maintain mode In this mode the charger keeps the battery fully charged by delivering a small current when necessary If ...

Page 7: ...p to 5 seconds Cool down After a 3 minute ready period the charger enters a mandatory 3 minute 180 second cool down state The digital display indicates the remaining cool down time in seconds It starts at 180 and counts down to 0 After 3 minutes the digital display will change from displaying the countdown to displaying rdy After 2 hours of engine starting the unit will automatically reset to Test...

Page 8: ...he battery clamps from the vehicle 13 Connect the unit to a live grounded 120V AC outlet to charge the internal ultracaps and lithium battery TESTER AND CHARGER MODES When first connected to anAC outlet the POWER ON OFF button is pressed and after the ultracaps are fully charged the unit operates only as a tester not as a charger Pressing the START STOP button deactivates the tester mode and activ...

Page 9: ...event corrosion Occasionally cleaning the case of the charger with a soft cloth will keep the finish shiny and help prevent corrosion Store the charger unplugged from the AC power outlet and powered off in an upright position Coil the input and output cords neatly when storing the charger This will help prevent accidental damage to the cords and charger Store inside in a cool dry place Do not stor...

Page 10: ...ot turn on when properly connected AC outlet is dead Poor electrical connection Check for open fuse or circuit breaker supplying AC outlet Check power cord and extension cord for loose fitting plug Short or no start cycle when cranking engine Drawing more than the engine start rate Failure to wait without cranking during the regular 3 minute cool down cycles Clamps are not making a good connection...

Page 11: ...y voltage drops to below 10 8V in Maintain Mode The battery may be defective Make sure there are no loads on the battery If there are remove them If there are none have the battery checked or replaced To reset the charger unplug from the AC outlet wait a few moments and plug it back in The battery may be defective Have battery checked or replaced The battery may be overheated If so allow the batte...

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