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INDEX
2008 Export Battery Charger Maintenance and Service Manual
Page i-3
battery charger
.....................................................3-1
features ..............................................................3-2
installation ..........................................................3-9
operation ..........................................................3-11
repairs ..............................................................3-30
testing ..............................................................3-12
battery warning light
............................................3-2
charge circuit
........................................................3-3
charge interlock
....................................................3-2
circuit breaker
installation ........................................................3-35
removal ............................................................3-35
testing ..............................................................3-29
cord, charger
see
AC cord
or
DC cord
DC cord
inspection .........................................................3-12
installation ........................................................3-30
removal ............................................................3-30
testing .................................................... 3-23, 3-27
electrical system
charge circuit ......................................................3-3
fuse link
installation ........................................................3-34
removal ............................................................3-34
heatsink
installation ........................................................3-31
removal ............................................................3-31
testing ..............................................................3-22
long-term storage charge
....................................3-2
onboard computer
testing ..............................................................3-21
relay
installation ........................................................3-35
removal ............................................................3-35
testing ..............................................................3-29
solenoid lockout
...................................................3-2
test procedures
1 – battery voltage ...........................................3-18
1 – DC plug and receptacle .............................3-18
2 – onboard computer ......................................3-21
3 – AC power and continuity test .....................3-21
4 – diodes ........................................................3-22
5 – DC circuit continuity test ............................3-23
6 – transformer .................................................3-24
7 – battery state of charge ...............................3-25
8 – continuity
AC circuit breaker ........................................3-29
AC cord .......................................................3-26
ammeter ......................................................3-29
DC cord .......................................................3-27
relay .............................................................3-29
transformer ..................................................3-28
voltage suppressor ......................................3-29
transformer
installation ........................................................3-32
removal ............................................................3-32
testing .................................................... 3-24, 3-28
troubleshooting
..................................................3-14
voltage suppressor
installation ........................................................3-34
removal ............................................................3-34
testing ..............................................................3-29
PowerDrive charger (onboard)
AC cord, short
installation ........................................................4-32
removal ............................................................4-32
ammeter
installation ........................................................4-29
removal ............................................................4-29
testing ..............................................................4-25
batteries
battery condition after a charge cycle ................4-8
charging batteries that have low voltage ..........4-33
state of charge test ..........................................4-20
battery charger
charger features .................................................4-2
installation .............................................. 4-36, 4-37
operation ............................................................4-5
removal .................................................. 4-35, 4-36
repairs ..............................................................4-26
testing ................................................................4-6
battery warning light
............................................4-2
charge circuit
........................................................4-2
charge interlock
....................................................4-2
circuit breaker
installation ........................................................4-31
removal ............................................................4-31
testing ..............................................................4-26
control board
testing ..............................................................4-13
cord, charger
see
AC cord
or
DC cord
DC cord
installation ........................................................4-26
removal ............................................................4-26
testing .................................................... 4-18, 4-24