EXPORT POWERDRIVE BATTERY CHARGER (EXTERNAL)
Charger Repairs
Page 3-36
2008 Export Battery Charger Maintenance and Service Manual
3
CHARGER AC CORD
See General Warning, Section 1, Page 1-1. See additional WARNING on page 3-1.
AC Cord Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
See WARNING on
page 3-30.
2. Remove the charger cover.
3. Disconnect the brown wire from the AC cord from terminal 6 at the relay
(Figure 3-11, Page 3-13)
.
4. Disconnect the blue wire from the AC cord from terminal 4 at the relay
(Figure 3-11, Page 3-13)
.
5. Disconnect the AC cord green/yellow wire at the charger base
(Figure 3-11, Page 3-13)
.
6. Use a pair of pliers to grip the strain relief bushing and remove it and the AC cord from the charger.
AC Cord Installation
1. Insert the brown, blue, and green/yellow leads of the new AC cord into the charger through the hole in
the charger face
(Figure 3-11, Page 3-13)
.
2. Connect the brown wire to terminal 6 at the charger relay, the blue wire to terminal 4 at the charger relay,
and the green/yellow wire to the charger base. Tighten the screw on the green/yellow wire terminal to 18
in-lb (2.0 N·m).
(Figure 3-11, Page 3-13)
.
3. Position the strain relief bushing on the AC cord.
4. Using pliers, install the strain relief bushing and AC cord into the mounting hole in the charger face.
5. Install the charger cover.