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AutoGate Shield M30 Series, Installation & Operation Manual

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AutoGate Shield M30 Series Installation & Operation Manual Download Page 18

1.800.944.4283             AutoGate Technical Support

 

                          

Mar 6, 2019 

 18 

 

M30 BOLSTERS STANDARD FOUNDATION INSTALLATION ONLY   

With the Bolster on top of the road, secure to crane or on-site lift equipement. Then lift the entire Bolster into 
the excavated foundation and level on leveling pad.  

 

 

 

Once leveling of both bolsters is complete and matches your provided installation drawings pour concrete to 
fill the foundations. 

 

 
If needed, paint above surface Bolster areas that may have been chipped or exposed  during offloading and 
positioning in excavation with high quality outdoor paint

. 

 
 

BOLSTER PLANNING & INSTALATION

 

 

! 

 

Pay close attention to the dimensions on your drawings and any tolerances required!  
Use laser level devices for accuracy. 

 

Use a qualified heavy equipment operator or rigger to lift and set the Bolster in place.   
Improper rigging may cause injury. 

                                         

 

 

The center section of the Bolster should be filled first.  This will minimize the  po-
tential for shifting during the pouring process

. 

! 

Summary of Contents for Shield M30 Series

Page 1: ...Inc Installation Operation Manual Vertical Pivot Shield Crash Systems ASTM F2656 M30 P1 M50 1 M30 Models VPCB M30 VPCM M30SF M50 Model VPCB M50 7306 Driver Road P O Box 50 Berlin Heights OH 44814 PH 1 800 944 4283 FAX 419 588 3514 www AutoGate com AG ____________ ...

Page 2: ...1 800 944 4283 AutoGate Technical Support Mar 6 2019 2 MANUAL MODELS VPCB M30 VPCB M30SF VPCB M50 ...

Page 3: ...ndling Your System Preparation Attaching the gate Operator Installation Gate Guards Signs Reflective Tape Operator Electrical Grounding Battery Genesis Control Board Operator Wiring Diagram Safety Helpful Information Genesis Board Connections Entrapment Protection Device Functional Characteristics Genesis Board Programing Genesis Frequently Asked Questions FAQ S Troubleshooting the GENESIS Board A...

Page 4: ...g devices should be tested and inspected weekly If any device appears to not operate correctly the unit should be disabled until repair can be made by a properly trained and experienced service company As the system installer you must advise your customer on the correct usage of the barrier operator system components In providing the service of designer or installer of the operator and gate system...

Page 5: ...e the risk of injury or death Never use the gear motor release engage lever when the gate is moving and not powered down This gate system is for vehicles only PEDESTRIANS MUST USE A SEPARATE ENTRANCE SAVE THESE INSTRUCTIONS The Shield can produce high levels of force It is very important that all installers and designers are fully aware of potential hazards that exist with incorrectly installed or...

Page 6: ...omprised of chain link ornamental industrial high security and anti climb fencing to add anti personel entry along with your forced entry denial The Shield M30 is available in two different foundation depths Model VPCB M30 is our standard founda tion and has a depth of 54 Model VPCB M30 SF is our Shallow Foundation and has a depth of only 20 The Shallow Foundation is ideal for locations with utili...

Page 7: ...le Phase 10 Amp Service Batteries Charging System Built in Battery Backup Two 12v Batteries Required Field Supplied Recommended Batteries Group 24 Sealed Marine Starting Arm Limit Position Sensor LPS Self aware of gate posi tion at all times Open and Closed Limit Positions Open Closing Speed 12 14 seconds Std Shipping Weight Typical Includes Drop arm gate system and Bolsters Gate Operator wieght 2...

Page 8: ...behind 28 Digital Sensor that sets the open and close locations of the gate 16 SLIDE ASSEMBLY Adjust the balancing up or down on the threaded rod not pictured 17 T BOLT ASSEMBLY Fine tuning of the balancing 18 CHAIN TENSIONING BOLT ASSEMBLY Roller chain attaches here 19 80 ROLLER CHAIN Connects the springs to the Chain tension Bolt 20 SPRINGS Qty will vary on gate size and weight Depending on gate...

Page 9: ...he there no Drop arm A installation work HP Motor The motor shaft and output drive shaft are oriented at 90 from each other This type of drive for smoother the movement not drivable to the from the belt or of the Droparm Limit Position An electronic position sensor mounted on the main pulley drive shaft that provides Drop arm gate position feedback to the control board This component two a fea tur...

Page 10: ...nical Support Mar 6 2019 10 Operator End Bolster Operator End Foundation Yoke End Bolster Yoke End Foundation rebar not shown in foundations Operator Drop arm gate shown without optional gate Operator End Bolster Yoke End Bolster ...

Page 11: ...E 120Vac Minimum 20Amp Circuit Entrance Keypad Reader Exit Keypad Reader Reversing Loop s Free Exit Loop s Office Communication Reversing Beam Optional NOTES 1 Pad Dimensions can vary per site 2 Leave at least 3 between Anchors and edge of pad 3 All pads must be level and below local frost line RIGHTHAND OPERATOR CONDUIT LOCATION STUB UP ON OUTSIDE OF OPERATOR PAD 12 PUBLIC UNSECURE SIDE ...

Page 12: ...instructions and use the diagram below for the proper placement of the ground loops If you are constructing the loops on site be certain to use D O T approved materials and methods Each site may have several loops to provide a variety of func tions for vehicle detection and control Below is a simple example of a loop layout Test the function of the loops thoroughly by using vehicles once installed...

Page 13: ...em such as traffic lights in ground loops access control stations etc and factor them into your site layout and installation plan Inspect the site and verify there are no underground utilities overhead wires or other obstructions that can effect your installation and use If possible keep routine foot traffic away from the system to reduce the chance of pedestrian or site personnel coming in contac...

Page 14: ...g and securing expansion anchor bolts to pad and operator Hand tools including hammer screw drivers flat Phillips 1 2 drive socket set open end wrench set For component installation Lifting straps slings or chains rated to safely handle the weight of the system See Spec sheet for weights page 8 For off loading from delivery transport moving to installation area lowering bolster into excavated area...

Page 15: ...echnical Support Mar 6 2019 15 Typical Foundation VPCB M30 SF shown below see your order specific drawings for project specific details Typical Foundation VPCB M50 shown below Typical Bolsters VPCB M50 shown below SITE PLANNING ...

Page 16: ...gainst a clean tight exca vated edge opposed to forming and back filling if the road is not being replaced beyond the excavated site Concrete AutoGate recommends 4 000 psi concrete with non shrinking additives The approximate amount of concrete required based on a 15 clear drivable open system is M30 Standard Operator Pad 8 5 cubic yards see your sign off drawing to compute exact yards Bolster Pad...

Page 17: ...re Bolster into the excavated trench and level BOLSTER PLANNING INSTALATION Pay close attention to the dimensions on your drawings and any tolerances required Use laser level devices for accuracy Use a qualified heavy equipment operator or rigger to lift and set the Bolster in place Improper rigging may cause injury The center section of the Bolster should be filled first This will minimize the po...

Page 18: ...ll the foundations If needed paint above surface Bolster areas that may have been chipped or exposed during offloading and positioning in excavation with high quality outdoor paint BOLSTER PLANNING INSTALATION Pay close attention to the dimensions on your drawings and any tolerances required Use laser level devices for accuracy Use a qualified heavy equipment operator or rigger to lift and set the...

Page 19: ...1 800 944 4283 AutoGate Technical Support Mar 6 2019 19 MORE SAMPLE SITE PHOTOS BOLSTER PLANNING INSTALATION ...

Page 20: ...1 800 944 4283 AutoGate Technical Support Mar 6 2019 20 M50 Foundation Preparation and Installation Operator End Bolster Yoke End Bolster BOLSTER PLANNING INSTALATION ...

Page 21: ...o use leveling jacks if available to support weight of operator on tail lift Do not stand under or near the system while lifting The Shield operator and gate are typically delivered assembled and on flatbed or step deck trailers CAUTION ALWAYS INSPECT ALL ITEMS FOR DAMAGE BEFORE THE DRIVER LEAVES DOCUMENT ANY DAMAGE ON THE DELIVERY RECEIPT DO NOT DROP THE GATE OR THE OPERATOR FROM THE TRUCK ...

Page 22: ...structions in this manual direct you to do so T M PIN POSITION 2 and 1 T M Pin viewed from inside the operator and in the operator throat area PREPERATION ATTACHING THE DROP ARM OPERATOR INSTALATION WARNING Do not remove the Transport Maintenance T M Safety Pin until you have read this manual the Drop arm gate is securely attached directed to do so in this manual The operator arm is under a great ...

Page 23: ...lied Then attach the Linkage Arm LINKAGE ARM LUG ATTACHEMENT POINT SEE DETAIL BELOW PARTS LIST DESCRIPTION 1 5 8 HEAVY WASHER 2 5 8 S S FLAT WASHER 3 5 8 11 x 2 1 4 Stud 4 5 8 DIA 5 8 18 FEMALE ROD END 5 3 4 x 2 x 4 LUG 6 5 8 18 HEX LOCK NUT 7 LINKAGE ARM PREPERATION ATTACHING THE DROP ARM OPERATOR INSTALATION 5 2 7 6 4 3 1 ...

Page 24: ...erator 1 Remove the T M Safety Pin position 1 it may be necessary to push down on the end of Drop arm gate to take pressure off T M Safety pin and insert it in the second set of T M position 2 bracket holes Note the photo below shows the pin in position 2 possible if the Drop arm gate is completely lowered The second set of T M bracket holes position 2 is primarily used for installation to allow t...

Page 25: ...until it rests against the T M Safety Pin now positioned in the second set of T M bracket holes position 2 From the public side position the operator in front of the raised concrete pad Carefully raise the system enough to clear the Bolsters Slowly advance and lower once the Drop arm gate is centered between the op erator end Bolster as shown below Once lowered side shift the system to position th...

Page 26: ...up on the Linkage Arm and manually move the Drop arm gate up and down to make sure there are no interferences and the arm can operate freely Minimum clearance be tween the barrier yoke end Locking Pin and the yoke end bolster as the Locking Pin passes the top edge of the bolster is 1 2 see below Lock Drop arm gate down Place T M Pin in position 1 Remove forklift Drill and install concrete anchor b...

Page 27: ...tor Attach the kick panel to the door side of the operator using 12 x 3 4 TEK self drilling screws provided The kick panel blocks any reaching under and into the operator to prevent injury during operation It also blocks debris and vamints from getting underneath Attach The Gate Guard If shipped unattached mount the gate guard to the back of the operator cabinet to cover the opening at the end opp...

Page 28: ...rea 3 Fence off all pinch point or entrapment areas per F2200 and or use external entrapment protection devices such as Photo Eyes or Contact Sensors 4 Be mindful of the rear area of the gate operator that may have a moving gate panel extending outward from it Mitigate potential injury to pedestrians and equipment ENTRAPEMENT AREA FOR GATE OVER 9 TALL INSTALLER IS RESPONSIBLE TO GUARD PUBLIC SIDE ...

Page 29: ...t limited to Surface Deployment and Distribution Command Transportation Engineering Agency SDDCTEA Manual of Uniform Traffic Control Devices MUTCD Unified Facilities Criteria UFC Department of Transportation DOT Federal Highway Administration FHA etc Below you will see an ex ample of a Drop arm gate system with a gate panel fabricated to the Arm optional High Intensity Prismatic Reflective Tape an...

Page 30: ...r AGM batteries The Genesis primary input voltage can also be connected directly to solar panel s for non AC operation The built in charger when programmed for solar will allow the system to run off the batteries and will still charge them during the daylight hours Install Two 2 12 VDC Batteries Required not provided on the battery shelf AutoGate recommends Group 24 Deep Cycle Marine Starting batt...

Page 31: ...ide the Control Board Enclosure Run AC power lines through conduit to junction box see below located inside the operator see typical conduit locations drawings page 14 Contact AutoGate for Optional routing All AC power and control wiring MUST be run in separate conduits Before doing any wiring inside the operator ensure that the main power source has been disabled at the main cir cuit breaker If t...

Page 32: ...the GENESIS board in an older operator with limit switches P14 Loop Rack Accessory Wiring harness port Used with our LR 3 Loop Rack board J1 USB For data connection P6 Program Plug Used to update board software P4 P5 Pg 32 33 P1 Pg 23 P11 Pg 21 22 P3 Pg 36 P12 Pg 37 P13 Pg 37 P8 Pg 38 P10 Pg 38 P9 Pg 37 P2 Pg 35 POWER Indicator If the GREEN light is flashing there is power to the board J1 Pg 23 P1...

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Page 34: ...ity requirements and alternative connections and configurations with a Program Logic Board PLC or similar contact AutoGate for assistance All areas of the moving vertical pivot gate panel from the bottom of the gate to the top of the gate or a mini mum of 1 83 m 72 in above grade whichever is less that pass by a fixed stationary object and in the area of the adjacent fence that the gate covers duri...

Page 35: ...ORED DEVICE CONNECTIONS POINTS Connection points for NON MONTIROED Photo Beams and Contact Edges will be wired to the ter minals on the P2 terminal strip In order to operate your gate system you will need to contact Auto Gate for a PASSCODE to put your GENESIS board in a NON MONTIROED state for operation P2 ...

Page 36: ...lose Edge Programmable Inputs x2 Approved Edge Sensor Devices Miller Edge CPT 223 ASO SENTIR 15 10VT 45 STKS4 Open or Opening Your Vertical Pivot operator now requires a minimum of 1 OPEN obstruc tion device to be wired to the Genesis Control board to operate You may use any approved device listed above The face and the throat area are required to be protected per UL325 7th edition NOTE The two pr...

Page 37: ...e of the input normally Close input will hold the Drop arm gate open while input is main tained with the Drop arm gate in the open position When in constant pressure mode close input responds on initial press Not common on Vertical Pivot Gate If held in upward motion no effect If held in downward motion gate movement is paused until released and continues down ward on release Reverse Interrupt Whe...

Page 38: ...enu selectable UL325 Alarm Active for conditions related to UL325 specifications Lock Programmable Selectable Magnetic lock option Active when the Drop arm gate is closed Solenoid Interlock option Momentary activation to open the bolt that mechanically latches the gate closed Input 1 OPTIONS OFF OPEN CLOSE Single Button Reverse Fire Shadow Auto Open Hold Open Emergency Secure Auxiliary Pulse 1 2 A...

Page 39: ... gate starts to move OPEN Pulse on Motor CLOSE 2 second Pulse when Drop arm gate starts to CLOSE Hold on Motor OPEN Latches Relay on when Drop arm gate is OPENING Hold on Motor CLOSE Latches Relay ON when Drop arm gate is CLOSING P12 P13 AUX Relays A B Are programmable for operation based on gate action or position Both relays The Genesis board has 2 24VDC outputs and 2 12VDC outputs to power exte...

Page 40: ...e with each other to work properly Your gate is equipped with a LIMIT POSITION SENOSR It will be properly set when it leaves the factory If you need to adjust it refer to the instructions below If you need to replace contact AutoGate ADJUSTING THE LIMIT POSITION SENSOR 1 In programming mode Set your cursor to the GATE line 2 and enter Gate Using the Jog knob you can slightly adjust the OPEN or CLO...

Page 41: ...d upon open limit Upon the second activation closing before reaching the close limit the Drop arm gate will again stop in less than 2 seconds and reverse to full open and the Timer To Close will be deactivat ed The Drop arm gate will remain at full open until an INTENDED INPUT is activated Keypad Reader Push Button Free Exit The close command will close the Drop arm gate and clear the hold command...

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Page 49: ...ction in order for the Drop arm gate to operate However if you are using NON MONTORED Reversing equipment you will need to contact AutoGate for a PASSCODE to put your GENESIS board in a NON MONTIROED state for oper Q Is there a way to monitor the Drop arm gate position Open or Closed A Yes there are 2 Auxiliary relays on the board which can be used Also there are 2 Auxiliary Outputs which can outp...

Page 50: ...ontrol board is in a programming mode and will not allow the Drop arm gate to move The control board will automatically cycle out of programming mode after 1 minute of no activity by the Jog Select knob Q What do I do if the Main Power Loss Low Battery LED is flashing A This LED is a multifunctional indicator There are 3 flash rates that will display If the LED is flashing there is either a Main P...

Page 51: ...just Drop arm gate balance If Drop arm gate reverses when closing check for any input activation If Drop arm gate reverses when opening check for any Open Entrapment input activation Drop arm gate will not close Check Fault log Check operation inputs for activation clear as necessary Verify Close Monitored Inputs are connected properly and functional Check for Reversing or Free Exit loop or detect...

Page 52: ...ion A sock et for the loop detector electronic control modules are pre installed in the electrical enclosure Installer must fabricate and install loops in the roadway install the con trol module detector complete the hookup and pro gram adjust detector sensitivity for good interaction of the loops and the barrier system Infrared Photo Electric Sensors Used to stop and reverse the Drop arm gate whe...

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Page 54: ...s Check belts for wear and tightness See page 44 for instructions Every 6 months Charge voltage for batteries should be 27 5 VDC with batteries disconnected check at battery in maintenance menu Every 6 months Check battery water level use distilled water only Not required on mainte nance free or AGM style batteries Every 6 months Clean snow ice off of gate Balanced correctly gate will temporarily ...

Page 55: ...he chain tension bolt with the damaged spring 8 Replace damaged spring 9 Replace chain tension bolt NOTE Grease fitting must point down Tighten bottom nut NOTE Chain MUST remain level and not twisted once tightened 10 Remove T M pin and restore AC DC power 11 Lowering the Drop arm gate Initiate the Drop arm gate to close and at the same time assist the Drop arm gate down by pulling on the bottom r...

Page 56: ...1 800 944 4283 AutoGate Technical Support Mar 6 2019 56 UP 10 _____ 55 _____ 85 _____ Down 10 _____ 55 _____ 85 _____ ...

Page 57: ...5 16 wrench This too needs to be fully loosened to allow enough room to remove the belts 7 Remove old belts and install new belts loosely 8 Apply snug pressure to the MOTOR DRIVE belts by using the 2 GEAR MOTOR FORCING screws This should also snug the DROP ARM GATE DRIVE belts Do not overtighten 9 Thread the MIDDLE FORCING screw to finger tight 10 Re Assemble the STIFFNER PLATE to the POSITION SEN...

Page 58: ... Name __________________________________ Mailing Address ____________________________ Date Inspected __________________________________ ____________________________ ____________________________ 1 Foundation 1 1 Concrete Foundation to Spec and Instructions Checked Initials____________ Concrete foundation with rebar mats poured to specifications Concrete foundation measurements Operator Pad Operator...

Page 59: ...inched etc by this system and take actions to mitigate injury through placement of entrapment protection means outlined in this manual 4 Electrical 4 1 Measure Input Voltage Checked Initials _____________ Single Phase Check all that apply 120V 208V 230V 50 Hz 60Hz 4 2 Grounding Checked Initials _____________ NFPA 780 Standard for the Installation of Lightning Protection Systems Solid copper ground...

Page 60: ...verse Contact Sensors if used cause Drop arm gate to stop and reverse Test the Inherent Entrapment system Instruct End User on all external lights control board lights and Genesis LCD screen indicators Demonstrate how to reset the system 8 Miscellaneous Performed Initials _____________ Kick Panel installed on Door side of operator Debris Shield if ordered installed in the back of operator Any fiel...

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