Arctic Cat ZR 6000 R CROSS COUNTRY, Operator'S Manual

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1. Using the Flywheel Spanner Wrench to secure the
flywheel, remove the flywheel cap screw and
washer; then remove the cap screws securing the
recoil cup.
CWI-070
2. Install the Flywheel Puller Insert onto the end of the
crankshaft.
CWI-072
3. Using Flywheel Puller or suitable substitute, remove
the flywheel from the crankshaft by tightening the
puller bolt using an pneumatic gun. Account for the
key.

NOTE: To ensure the cleanliness of the flywheel
magnets, place the flywheel (with the magnets facing
upward) on a clean bench.
4. Remove the cap screw securing the ground wire to
the crankcase.
5. Remove the screw (A) securing the stator lead wire
plate to the crankcase; then remove the screws (B)
securing the timing sensors and bracket, remove the
sensors, and account for the harness grommets.
CWI-074A
6. Remove the screws securing the stator to the stator
plate. Route the stator lead wire out of the crankcase;
then remove the stator assembly.
7. Remove the screws securing the stator plate to the
engine; then remove the plate.
CWI-005A

NOTE: For assembling purposes, note the indenta-
tion (A) of the stator plate is aligned with the harness
opening (B) in the crankcase.
CWI-005B

NOTE: The stator plate screws have Loctite applied
to the threads during assembly. Using an impact
driver, apply a sharp blow to the head of each screw
to break the Loctite loose before removal.
8. Remove the cap screws securing the APV assemblies
to the cylinders; then remove the APV assemblies
and set them aside. Account for all four dowel pins
and make sure the pins do not fall into the engine.
CAUTION
To prevent damage to the crankshaft, do not thread
puller bolts more than 1/2 in. into the flywheel. Damage
to the stator may result.