Arctic Cat ZR 6000 R CROSS COUNTRY, Operator'S Manual

Page: 47 / 108

43
742-198A
11. Tighten screw 11 to 20 ft-lb; then turn the engine
right-side up and tighten screws 12-15 in two steps to
102 in.-lb.
12. Apply a thin coat of grease to the sealing surface of
the water pump shaft; then place the Oil Seal Protec-
tor Tool at the end of the shaft.
13. Rotate the water pump shaft while carefully pushing
it through the oil and water pump seals until the
driveshaft and crankshaft gears engage; then remove
the oil seal protector tool (A) from the end of the
shaft.
IO025A
14. Place the impeller into position and secure with the
cap screw (threads coated with blue Loctite #243)
and washers. Be sure the rubber side of the washer is
lubricated with a light coat of grease and directed
toward the impeller. Tighten to 102 in.-lb.
15. Apply a thin film of low-temp grease to the water
pump cover O-ring; then position the O-ring into the
water pump cover. With the alignment pins in place,
install the cover. Secure with the screws using a
crisscross pattern. Tighten to 102 in.-lb.
CWI-016A
16. Tip the crankcase assembly up on the water pump
side; then pour Arctic Cat C-Tec2 engine oil into the
center cavity of the crankshaft until the oil is level
with the shoulder of the shaft (A).
CWI-016A

NOTE: After the center cavity is filled with engine
oil, be sure to install the hose with loom onto the
upper crankcase half or engine oil will leak from that
area.
17. Position the shim on the retainer end of the pump
shaft; then install the retainer with a new O-ring.
Tighten screws to 102 in.-lb.
18. Secure the reed valve assemblies and intake mani-
folds to the engine case using the existing screws.
Tighten in two steps to 115 in.-lb in order from the
letter A to the letter F (embossed on the manifold).
CAUTION
Be very careful not to damage the seals when installing
the oil pump driveshaft. Twist the driveshaft clockwise
as it enters the seal area and while pushing it through
the seals.
CAUTION
The rubber side of the washer securing the impeller
must be positioned toward the impeller. If installed
incorrectly, a coolant leak will result and engine damage
may occur.
CAUTION
Failure to fill the center cavity of the crankcase assem-
bly will result in center gear damage and engine failure.