Arctic Cat ZR 6000 R CROSS COUNTRY, Operator'S Manual

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1
TABLE OF CONTENTS
Specifications/Charts/Patterns/Diagrams.............. 2-15
General Specifications ............................................ 2
Engine Specifications ............................................. 2
Torque Specifications.............................................. 2
Torque Conversions (ft-lb/N-m) ............................... 3
Tightening Torque (General Bolts) .......................... 3
Crankshaft Runout/Repair Specifications ............... 3
Crankshaft Runout/Repair Specifications ............... 3
Arctic Power Valve (APV) System Specifications.... 3
Component Voltage/Resistance Chart - Water
Temperature......................................................... 4
Drive System Specifications ................................... 5
Drive Clutch/Driven Clutch Optional Components .. 5
Drive Clutch Cam Arms (w/Set Screw) ................... 5
Chain Case Performance Calibrations.................... 6
Chains and Sprockets............................................. 7
Rear Spring Selection Chart ................................... 7
Installed Spring Rate Chart .................................... 7
Front Suspension Sway Bar.................................... 7
Rebuildable Shock Tools Required ......................... 8
Optional Front Arm Shock Springs ......................... 8
Valve Stacks/Specifications .................................... 9
Rebuildable Shock Accessory Part Numbers ....... 10
Fraction/Decimal Conversion Chart ...................... 11
Drill Bit Sizes (Number) Chart............................... 11
MM/IN. Conversion Chart ..................................... 12
Wiring Diagram - Hood Harness........................... 13
Wiring Diagram - Ignition/Main Harness (p/n 1686-
732) ................................................................... 15
Setup Instructions ............................................... 17-22
Removing Snowmobile From Crate/Handlebar
Assembly ........................................................... 17
Installing Windshield ............................................ 17
Installing Spindle/A-Arm ....................................... 17
Installing Front Shock Absorbers .......................... 17
Installing Skis ........................................................ 17
Sway Bar............................................................... 18
Brake System........................................................ 18
Ski Alignment ........................................................ 18
Recommended Gasoline ...................................... 20
Preoperation Checks ............................................ 20
Checking Headlight Aim........................................ 20
Track Tension/Track Alignment.............................. 21
Test Ride ............................................................... 22
General Information ............................................ 23-25
Control Locations .................................................. 23
Arctic Power Valve (APV) System ......................... 23
Exhaust Controlled Timing (ECT) System ............ 23
Arctic Power Valve (APV) System ......................... 23
Testing Exhaust Temperature Sensor ................... 24
Handlebar Tilt ........................................................ 24
Rear Bumper......................................................... 24
Exhaust System .................................................... 24
Liquid Cooling System .......................................... 24
Drive Clutch And Driven Clutch............................. 25
Drive Clutch/Driven Clutch Alignment ................... 25
Shock Absorbers................................................... 25
Track Studs ........................................................... 25
Towing ................................................................... 25
Operating Instructions ......................................... 26-27
Starting And Stopping Engine............................... 26
Braking .................................................................. 26
Emergency Stopping............................................. 27
Lubrication................................................................ 28
Chain Case ........................................................... 28
Rear Suspension .................................................. 28
Maintenance........................................................ 29-87
Periodic Maintenance Checklist ............................ 29
Pre-Race/Practice Checklist ................................. 30
Engine ................................................................... 30
Track Drive ............................................................ 49
Drive Sprockets ..................................................... 50
Brake System........................................................ 51
Brake Fluid ............................................................ 51
Checking Brake Lever Travel ................................. 52
Bleeding Brake System......................................... 52
Checking/Changing Brake Pads ........................... 53
Drive Belt............................................................... 54
Drive Clutch........................................................... 55
Driven Clutch......................................................... 56
Servicing Float X Evol Shock Absorbers............... 61
Rear Suspension .................................................. 77
Servicing Zero-X Shock Absorbers ....................... 78
Adjusting Rear Transfer Adjuster Cams ................ 85
Lights .................................................................... 85
Ski Wear Bar ......................................................... 86
Rail Wear Strip ...................................................... 87
Performance Tips ..................................................... 88
Preparation For Storage ........................................... 89
Preparation After Storage......................................... 90
Genuine Arctic Cat Products .................................... 91
Special Tools ..................................................... 92-101
Declaration of Conformity................ Inside Back Cover