Arctic Cat ZR 6000 R CROSS COUNTRY, Operator'S Manual

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3. Inspect the driveshaft for damaged splines or
stripped threads.
4. Inspect the seals for any breaks or damage.
5. Inspect the track for cuts, gouges, or wear.
6. Inspect the brake disc for wear or cracks.
7. Inspect the track drive sprockets for wear or damage.
Installing

NOTE: The drive sprockets must be installed on the
brake side of the track drive.
RA027B

NOTE: Prior to installing the sprockets onto the
driveshaft, lightly chamfer the inside edge of the
sprocket to avoid binding.
MS362
1. Properly align the scribed line on the driveshaft
(from removing) with the timing arrow on the drive
sprocket; then slide the sprocket onto the driveshaft
as far as it will go.
2. Using a suitable press and fixture, press the drive-
shaft into the sprocket until it aligns with the line
scribed in removing.
3. Slide the remaining sprocket onto the driveshaft
making sure the timing arrow/lines (from removing)
are aligned; then using the press/fixture, press the
sprocket to the remaining alignment line.

NOTE: When pressing new sprockets on the drive-
shaft, align the sprocket alignment marks or the
sprockets won’t be timed correctly.
0747-018
4. Press sprockets to proper location (shown in the fol-
lowing illustration). Sprockets are to be pressed and
measured from dropcase end of shaft.
0747-025
Brake System
Arctic Cat recommends that the brake system (brake
lever, reservoir, hose, caliper, pads, and brake disc) be
checked daily for fluid leakage, wear, or damage and
for proper operation. Also, the brake fluid level must
be checked every time before starting the engine. The
brake fluid must be maintained at a level just below
the high mark on the reservoir.
Brake Fluid
Checking/Adding
1. With the brake fluid reservoir in a level position and
the cover removed, check the fluid level. The brake
fluid level must be at the high brake fluid mark in the
reservoir.
CAUTION
Always press against the tension-collar of the drive
sprockets or damage to the components will occur.
! WARNING
DO NOT operate the snowmobile when the brake lever
lock is engaged or when any component in the brake sys-
tem is damaged, worn, or adjusted improperly. If the
snowmobile is operated and the brake system is not func-
tioning properly, severe personal injury could result.