Arctic Cat ZR 6000 R CROSS COUNTRY, Operator'S Manual

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CWI-020
19. With the bypass/check valve of the thermostat
directed to the 12 o’clock position, install the ther-
mostat and housing; then in a crisscross pattern,
tighten the screws to 102 in.-lb.
CWI-018A
CWI-064
20. Install the dowel pins into the crankcase; then place
the cylinder base gasket into position on the crank-
case.
21. Install the piston rings on each piston so the letters
KDN5 on the top (inclined surface) of each ring
faces the dome of the piston.
CWI-078A
22. Apply oil to the connecting-rod small end bearings;
then install the small-end bearings.
23. Place each piston over the connecting rod so the indi-
cator arrow on each piston will point toward the
exhaust ports; then secure with an oiled piston pin.

NOTE: The indicator arrow is found on the piston
dome.
24. Install the new circlips so the open end is directed
either up or down.
25. Rotate each piston ring until the ring ends are prop-
erly positioned on either side of the ring keeper; then
apply oil to the piston assemblies and cylinder bores.
CWI-063
26. In turn on each cylinder, place a piston holder (or
suitable substitute) beneath the piston skirt and
square the piston in respect to the crankcase; then
using a ring compressor or fingers, compress the
rings and slide the cylinder over the piston. Remove
the piston holder and seat the cylinder firmly onto
the crankcase.

NOTE: The cylinders should slide on easily. DO NOT
force the pistons into the cylinders.
CAUTION
Incorrect installation of the piston rings will result in
engine damage.
CAUTION
Make sure the circlips are firmly seated before continu-
ing with assembly.