Arctic Cat ZR 6000 R CROSS COUNTRY, Operator'S Manual

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2
General Specifications
Engine Specifications
Torque Specifications

NOTE: Torque specifications have the following tol-
erances:
* w/Green Loctite #609
** w/Blue Loctite #243
*** w/Oil
Chassis Length 307 cm (121 in.)
Height 122 cm (48 in.)
Width 125-128 cm (49.25-50.25 in.)
Spindle Center-to-Center Distance 106-109 cm (41.90-42.90 in.)
Dry Weight (approx) 225 kg (495 lb)
Gas Tank Capacity 44.3 l (11.7 U.S. gal.)
Chain Case Lubricant Capacity 355 ml (15 fl oz)
Gasoline (Recommended) 91 Octane (minimum)
Engine Oil Arctic Cat CTec2
Chain Case Lubricant Arctic Cat Chain Lube
Suspension Grease All-Temperature
Brake Fluid High-Temp DOT 4
Taillight/Brakelight Bulb p/n 3303-849
Headlight Bulb p/n 0109-724
Cooling System Capacity 3.81 l (4.0 U.S. qt)
Starting System Manual Recoil
Engine Number 0962-011
Displacement 599 cc
Bore x Stroke 73.8 x 70 mm
Compression Ratio 6.62:1
Cooling System Liquid
Ignition Timing (Engine Warm) 16.5° @ 2000 RPM 0.072”
Spark Plug (NGK) BPR9ES
Spark Plug Gap 0.028-0.031”
Piston Skirt/Cylinder Clearance 0.0041-0.0053”
Piston Ring End Gap 0.012-0.0196”
Cylinder Trueness Limit 0.004”
Piston Pin Diameter 0.8659-0.8661”
Piston Pin Bore Diameter 0.8661-0.8665”
Connecting Rod Small End Bore 1.0631-1.0634”
Connecting Rod Radial Play 0.0001-0.0008”
Crankshaft Runout (t.i.r.) 0.002”
Crankshaft End Play 0.002-0.004”
Reed Stopper Height 0.512”
Torque (ft-lb) Tolerance
0-15 ±20%
16-39 ±15%
40+ ±10%
DRIVE SYSTEM
Item Secured to
Torque
ft-lb
Drive Clutch*** Engine 51
Drive Clutch Cover Movable Sheave 120 in.-lb
Cam Arm Pin Lock Nut Cam Arm Pin 11
Cam Arm Set Screw Cam Arm 19 in.-lb
Driven Clutch** Driven Shaft 20
Movable Sheave* Torque Bracket 27
Chain Case (Cap Screw) Chassis 96 in.-lb
Chain Case (Torx-Head Screw) Chassis 12
Chain Case Cover Chain Case 12
Brake Caliper Chassis 25
Outside Caliper Housing Inside Caliper Housing 25
Brakeline Caliper 25
Brakeline Master Cylinder 25
Brake Caliper Shield Cover 96 in.-lb
STEERING/FRONT SUSPENSION/CHASSIS
Item Secured to
Torque
ft-lb
Ski Spindle 35
Ski Wearbar 8
Ski Ski Handle 54 in.-lb
Handlebar Adjuster Post 15
Steering Support Mounting Block 8
Steering Tie Rod Link Steering Post 35
Steering Tie Rod Link Steering Arm 20
Steering Post Cap Riser Block 15
Steering Post Chassis 55
Steering Tie Rod Steering Arm 20
Tie Rod Spindle Arm 32
Steering Support Spar 20
Steering Support Upper Console 30 in.-lb
Steering Arm Chassis 8
A-Arm (Upper) Chassis 23
A-Arm (Lower) Chassis (Front) 65
A-Arm (Lower) Chassis (Rear) 45
A-Arm Spindle 45
Shock Absorber Spindle 45
Shock Absorber Chassis 45
Sway Bar Link A-Arm/Sway Bar Link 23
Sway Bar Mounting Bracket Chassis 9
REAR SUSPENSION
Wear Strip Rail 50 in.-lb
End Cap Rail 80 in.-lb
Mounting Block Rail 20
Rear Arm Rail 45
Rear Arm Idler Arm 55
Spring Slide Rail 20
Front Arm Rail 52
Coupler Block Axle Rail 40
Limiter Strap Rail Support 72 in.-lb
Rear Tri Hub Wheel Rear Tri Hub Wheel 50 in.-lb
Rear Wheel Axle Rail 34
Skid Frame Tunnel 55**
Front Shock Rail 50
Rail Support Rail 20
Limiter Strap Front Arm 72 in.-lb
DRIVE SYSTEM
Item Secured to
Torque
ft-lb