Arctic Cat ZR 6000 R CROSS COUNTRY, Operator'S Manual

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EL-003A
22. Insert the servomotor cable ends into the slot in the
clutch; then connect the servomotor connector.
Secure the cables with the holder.
PC187A
23. Rotate the servomotor clockwise to remove any
slack from the cables; then install the servomotor
retaining clip. Check APV cable adjustment (see
Arctic Power Valve (APV) System in the Engine-
Related Items section).
24. Install the PTO-side front spar and secure to the steer-
ing post and shock mount bracket using the existing
cap screws. Tighten the cap screws to 25 ft-lb.
25. Secure the idle speed control (ISC) hoses (A) to the
top of the throttle bodies using the existing clamps;
then connect the ISC to the main harness (B). Secure
the ISC to the intake boot using the existing screws
(C). Tighten securely.
EL-006A
26. Install the fascia panels (with ECM) and secure to
the chassis using the existing screws. Tighten
securely. Connect the ECM.
EL-002A

NOTE: At this point, secure the PDM harness to the
shock mount bracket support using a cable tie.
27. Position the heat shield onto the two front locating
pins (B); then secure it to the chassis with the two
screws (A). Tighten securely.
EL-001A
28. Install the resonator and secure with the springs; then
place the expansion chamber and gaskets into posi-
tion and secure to the exhaust manifold and resonator
with the springs.

NOTE: When installing the manifold springs, the long
hook portion of the spring must be attached to the
exhaust manifold or premature spring failure will result.
29. Install the exhaust temperature sensor into the expan-
sion chamber. Tighten to 34 ft-lb.
30. Place the drive clutch with drive belt into position on the
crankshaft and secure with the cap screw (threads coated
with oil) and high-collar washer. Tighten to 51 ft-lb.

NOTE: Before installing the drive clutch, be sure to
wipe both the crankshaft and clutch mounting tapers
clean using a clean towel.
31. Install the driven clutch on the driven shaft; then
install the drive belt (see the Drive Train/Track/
Brake Systems section).
CAUTION
When installing the drive clutch, do not tighten the
clutch cap screw with any kind of impact tool. Tighten
cap screw using a hand torque wrench only. Failure to
do so could result in stationary sheave damage.