Arctic Cat ZR 6000 R CROSS COUNTRY, Operator'S Manual

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4. With Driven Clutch Compressor (p/n 0644-444),
compress the roller assembly enough to allow the
snap ring to be properly secured to the shaft.
CM090

NOTE: While compressing the roller assembly, it
may be necessary to work the spider assembly
back and forth to properly mate the splines.
5. Place the cam with the desired angle into position;
then secure the cam to the movable sheave with
the four torx head cap screws. Tighten to 6 ft-lb.
Installing
1. Slide the alignment washers onto the end of the
driven shaft.
2. Place the stub shaft into the driven clutch. Place
the driven clutch on the shaft.

NOTE: A small amount of Loctite Anti-Seize
Thread Compound (p/n 0678-146) applied to the
driven shaft will aid in future driven clutch
removal.
3. Secure the driven clutch by installing washers, and
cap screw. Tighten the cap screw to 2.6-3.3 kg-m
(19-24 ft-lb).

NOTE: Make sure the keyways match when
installing the driven clutch. Arrange washers to
allow the least amount of “float” on the driven
shaft. A maximum of 1-2 mm (0.040-0.080 in.) of
float is acceptable.
Drive Train
REMOVING CHAIN CASE/DRIVEN
SHAFT/DRIVESHAFT/TRACK
1. Remove the left- and right-side panels, hood; then
loosen the quarter turns securing the lower console to
the skid panels and secure out of the way.
2. Remove the drive and driven clutches.
3. Remove the screws securing the PTO engine mount
plate to the engine and the chassis.
4. Remove the resonator; then remove the right-side
footrest.
5. Remove the torx-head screw securing the belly pan
to the right-side footrest support.
6. Disconnect the speed sensor connector and the oil
level connector.
7. Place a drain pan under the chain case; then loosen
the eleven screws securing the chain case cover/oil
tank assembly to the chain case housing starting with
the bottom screws first.
8. Remove the chain case cover/oil tank and set out of
the way leaving the oil hose(s) connected.
9. Release tension on the chain tensioner; then remove
the ratchet block and the tensioner.
XM259
10. Remove the snap ring securing the upper sprocket to
the driven shaft.
XM262

NOTE: Spread the snap rings only enough to
remove them from the drive and drive shafts.
11. Remove the snap ring securing the lower sprocket.
Remove the sprockets and chain.