Amazone AD 3000 Super Classic Line Operating Manual Download Page 22

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General Safety Instructions

AD 3000 Super BAH0107-0 02.20

MD 097

Risk of crushing the entire body when standing in
the lifting area of the three-point hitch when the
three-point hydraulic system is being operated!

Causes serious, potentially fatal injuries anywhere on
the body.



It is forbidden to stand in the lifting area of the
three-point hitch when actuating the three-point
hydraulic system.



Actuate the operator controls for the tractor's
three-point hydraulic system:



only from the designated workstation.



under no circumstances if you are in the
lifting area between the tractor and
implement.

MD 102

Danger from intervention in the implement, e.g.
installation, adjusting, troubleshooting, cleaning,
maintaining and repairing, due to the tractor and
the implement being started unintentionally and
rolling away!

These dangers can cause extremely serious and
potentially fatal injuries.



Secure the tractor and the implement against
unintentional start-up and rolling away before
any intervention in the implement.



Depending on the type of intervention, read and
understand the information in the relevant
sections of the operating manual.

Summary of Contents for AD 3000 Super Classic Line

Page 1: ... manual az Pack top seed drill AD 3000 Super Classic Line MG6820 BAH0107 0 02 20 Please read and observe this operating manual before initial operation of the implement Keep it in a safe place for future use en ...

Page 2: ......

Page 3: ...bH Co KG Postfach 51 D 49202 Tel E mail Hasbergen Germany 49 0 5405 50 1 0 amazone amazone de Spare Parts Order Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Type AD 3000 Super Classic Line Document number MG6820 Compilation date 02 20 Copyright AMAZONEN WERKE H DREYER GmbH Co KG 202...

Page 4: ...nly be rectified if problems are claimed immediately Before initial operation read and comply with the information in this operating manual and particularly the safety instructions Only after careful reading will you be able to benefit from the full scope of your newly purchased implement Please ensure that all the implement operators have read this operating manual before they put the implement i...

Page 5: ...nts 32 2 16 5 Operation of the seed drill 33 2 16 6 Cleaning maintenance and repair 34 3 Loading and unloading the implement upon delivery 35 4 Product description 36 4 1 Components of the AMAZONE seeding combination 36 4 2 Assembly groups of the AD 3000 Super pack top seed drill 37 4 3 Safety and protective equipment 39 4 4 Overview Supply cable hydraulic hose lines 40 4 4 1 Supply cable 40 4 4 2...

Page 6: ...ability 87 6 1 1 3 Calculation of the actual front axle load of the tractor TV tat 87 6 1 1 4 Calculation of the actual total weight of the combined tractor and implement 87 6 1 1 5 Calculation of the actual rear axle load of the tractor TH tat 87 6 1 1 6 Load bearing capacity of the tractor tyres 87 6 1 1 7 Table 88 6 2 Secure the tractor implement against unintentional starting and rolling away ...

Page 7: ...g the seed rate 137 8 6 1 Determining the gearbox setting using the calculating disc rule 140 8 7 RoTeC Control coulter 141 8 7 1 Adjusting and checking the seed placement depth 141 8 7 1 1 Adjusting the depth control discs wheels 142 8 8 Coulter pressure 144 8 8 1 Coulter pressure adjustment manual adjustment 144 8 8 2 Hydr coulter pressureadjustment 145 8 9 Adjusting the exact following harrow 1...

Page 8: ...schedule 175 12 2 Lubrication schedule 176 12 2 1 Lubrication points 176 12 3 Safety 177 12 3 1 Safety when cleaning the implement 178 12 3 2 Safety when working on the hydraulic system 179 12 4 Installations 180 12 4 1 Shutdown of the implement over a long period of time 180 12 4 2 Folding down the lay shaft 180 12 4 3 Folding up the lay shaft 182 12 4 4 Setting the tramline spacing track width a...

Page 9: ...AD 3000 Super BAH0107 0 02 20 9 ...

Page 10: ... differences in the specifications figures or descriptions If you want to sell the implement ensure that the operating manual is supplied with the implement The operating manual describes the operation and maintenance of the implement provides important information on safe and efficient handling of the implement is an integral part of the implement and should always be kept with the implement or t...

Page 11: ...mbols on the implement in a legible state to replace damaged warning symbols Obligations of the user Before starting work anyone charged with working with on the machine is obliged to comply with the basic workplace safety instructions and accident prevention regulations to read and understand the General safety information section of this operating manual to read the section Warning symbols and o...

Page 12: ...e shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following causes Improper use of the implement Improper installation commissioning operation and maintenance of the implement Operation of the implement with defective safety equipment or i...

Page 13: ...eath or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to special behav...

Page 14: ...ce personnel Check all the available safety equipment regularly 2 4 Safety and protective equipment Before starting up the implement each time all the safety and protection equipment must be properly attached and fully functional Check all safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 In...

Page 15: ...any 2 Instructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been informed about the necessary protective equipment and measures 3 Persons with specialised technical training shall be considered as a specialist Due to their specialist training and their knowledge of the approp...

Page 16: ...rk Check all the bolted connections for tightness On completion of the maintenance work check the function of the safety and protective devices 2 10 Design changes You may make no changes expansions or modifications to the implement without the authorisation of AMAZONEN WERKE This also applies when welding support parts Any extension or conversion work shall require the written approval of AMAZONE...

Page 17: ...d spare parts from third parties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular when carrying out work on lubricati...

Page 18: ...dual dangers At these points there are permanent or unexpected dangers A warning symbol consists of two fields Field 1 Shows the danger in a triangular safety symbol Field 2 Shows instructions for avoiding the danger Explanatory text beside the warning symbol The text beside the warning symbol describes 1 The dangers e g Laceration or amputation hazard 2 The consequence of non compliance with the ...

Page 19: ...f crushing of fingers hand by accessible moving parts of the implement This hazard can cause extremely serious injuries resulting in the loss of limbs Never reach into the danger area when the tractor engine is running with the universal joint shaft or hydraulic electronic system connected MD 082 Risk of falling when riding the implement on treads or platforms Causes serious potentially fatal inju...

Page 20: ...ing with the universal joint shaft hydraulic or electronic systems connected MD 089 Risk of crushing the entire body due to standing under suspended loads or raised implement parts Causes serious potentially fatal injuries anywhere on the body It is forbidden to stand under suspended loads or raised implement parts Maintain an adequate safety distance from any suspended loads or raised implement p...

Page 21: ...er 110 up to 220 kV over 220 up to 380 kV 1 m 2 m 3 m 4 m MD 095 Before commissioning the machine read and observe the operating manual and the safety instructions carefully MD 096 Danger from escaping high pressure hydraulic fluid due to leaking hydraulic hose lines This danger may cause serious injuries perhaps even resulting in death if escaping high pressure hydraulic fluid passes through the ...

Page 22: ...c system only from the designated workstation under no circumstances if you are in the lifting area between the tractor and implement MD 102 Danger from intervention in the implement e g installation adjusting troubleshooting cleaning maintaining and repairing due to the tractor and the implement being started unintentionally and rolling away These dangers can cause extremely serious and potential...

Page 23: ...ly fatal injuries anywhere on the body Transportation without a correctly fitted road safety bar is forbidden Install the road safety bar provided before starting transportation MD 157 The stability of the solo implement is guaranteed only if the empty implement is supported on the parking supports Always set the empty implement down so that it is stable on a horizontal parking area with a firm ba...

Page 24: ...General Safety Instructions 24 AD 3000 Super BAH0107 0 02 20 2 13 1 Position of warning symbols The following figures show the arrangement of the warning symbols on the implement Fig 1 Fig 2 ...

Page 25: ...an unsafe working environment Failure of important implement functions Failure of prescribed methods of maintenance and repair Risk to people through mechanical and chemical influences Environmental hazard through leakage of hydraulic fluid 2 15 Safety conscious working In addition to the safety instructions in this operating manual the generally applicable national occupational health and safety ...

Page 26: ...n of the metering units or other implement components caused by Star wheel movement 2 16 1 General safety instructions and accident prevention instructions In addition to these instructions also comply with the generally valid national and safety and accident prevention regulations The warning symbols attached on the implement provide important instructions for safe operation of the implement Comp...

Page 27: ...e vehicles and may only move between the vehicles when both are at a standstill Before the implement is connected to or disconnected from the tractor s three point hydraulic system secure the operating lever of the tractor hydraulic system so that unintentional raising or lowering is impossible When coupling and uncoupling implements move the support equipment if equipped to the appropriate positi...

Page 28: ...f the mounted towed implement and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank It is forbidden to stand in the working area of the implement It is forbidden to stand in the turning and swivel range of the implement There are crushing and shearing hazards on implement parts actuated by external force e g hydraulically Only operate implem...

Page 29: ...ctor plus mounted towed implement Check the brake power before moving off When turning corners with the mounted or towed implement take the wide sweep and centrifugal mass of the implement into account Before transporting the implement ensure sufficient side locking of the tractor lower links if the implement is attached to the three point hydraulic system or lower links of the tractor Before road...

Page 30: ...rking brake take out the ignition spanner Have the hydraulic hose lines checked for proper functioning by a specialist at least once a year Replace the hydraulic hose lines if they are damaged or worn Use only original AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years including any storage time of maximum two years Even with proper storage and appro...

Page 31: ...erminal If there is accidental earth contact there is a danger of explosion Risk of explosion Avoid sparking and naked flames in the area of the battery The implement may be equipped with electronic components whose function can be influenced by electromagnetic radiation from other devices Such interference can pose risks to people if the following safety information is not observed In the case of...

Page 32: ...tractor do not exceed the permissible total tractor weight the permissible tractor axle loads The permissible load bearing capacities of the tractor tyres Observe the max payload of the mounted implement and the permissible axle loads of the tractor Always ensure that the tractor lower links are adequately locked against sideways movement before transporting the implement When travelling on public...

Page 33: ...the ladder and the loading board only for filling the hopper It is forbidden to ride on the implement during operation When calibrating the seed rate pay attention to the danger points from rotating and oscillating implement parts Do not place any parts in the hopper Lock the track marker construction dependent in transport position before road transport ...

Page 34: ...irm seat and retighten them as necessary Secure the raised implement or raised implement parts against unintentional lowering before performing any cleaning maintenance or repair work on the implement When replacing work tools with blades use suitable tools and gloves Dispose of oils greases and filters in the appropriate manner Disconnect the cable to the tractor generator and battery before perf...

Page 35: ...rmation is essential for your safety Load the implement only when the hopper is empty Please pay attention to the required tensile strength of the sling Do not walk under suspended loads Lash the implement down on the transport vehicle in accordance with regulations Attach the seed drill to a crane hook for loading and unloading with the seed hopper cover open Hang the crane hook in one of the two...

Page 36: ...cription 36 AD 3000 Super BAH0107 0 02 20 4 Product description 4 1 Components of the AMAZONE seeding combination Fig 7 A AMAZONE soil tillage implement B AMAZONE roller C AMAZONE pack top seed drill AD 3000 Super ...

Page 37: ...4 2 Assembly groups of the AD 3000 Super pack top seed drill Fig 8 1 Seed hopper 2 Star wheel 3 Vario gearbox 4 RoTeC Control coulters 5 Roller harrow optionally exact following harrow 6 Loading board 7 Track marker installed on the soil tillage implement ...

Page 38: ...seed metering wheel adjustable for seed metering 2 Seeding shaft 3 Seed housing 4 Sliding shutter 5 Bottom flap 6 Bottom flap shaft Fig 9 1 Lay shaft to drive the tramline seed metering wheels 2 Lay shaft bearing 3 Lay shaft coupling with solenoid 4 Spur gear Fig 10 Tramline marker Fig 11 ...

Page 39: ...escription AD 3000 Super BAH0107 0 02 20 39 4 3 Safety and protective equipment 1 Handrail Fig 12 1 The road safety bar covers the tines of the exact following harrow that protrude into the traffic space Fig 13 ...

Page 40: ... Data transfer implement job computer control terminal Plug 7 pin Connection to the lighting system for road travel 4 4 2 Identification of the hydraulic hose lines All hydraulic hose lines have handles with coloured markings and a code number or code letter to assign the respective hydraulic function to the pressure line of a tractor control unit Fig 14 ...

Page 41: ...Single acting Track marker on the soil tillage implement Lifting and lowering alternating Tramline marker Lifting and lowering depending on the tramline counter green Single acting Coulter pressure Increasing and reducing The symbols show the type of actuation for the tractor control units Latched for a permanent oil circulation Actuated when the button is pressed until the action is finished Floa...

Page 42: ...1 2 rear lights 2 1 licence plate holder 3 2 rear facing warning signs 4 2 side facing warning signs not permitted in Germany and several other countries Fig 16 1 Number plate holder 2 Licence plate lighting Fig 17 Fastened on soil tillage implement 1 2 front facing warning signs left and right see Soil tillage implement operating manual 2 2 front facing marker light Fig 18 ...

Page 43: ... operated by one person Slopes can be travelled Across the slope Direction of travel to left 10 Direction of travel to right 10 Up down the slope Up the slope 10 Down the slope 10 Intended use also includes compliance with all the instructions in this operating manual adherence of inspection and maintenance work exclusive use of genuine AMAZONE spare parts Other uses to those specified above are f...

Page 44: ...NE Wedge ring roller KW 520 1 tube system roller frame KW 3000 520 125 KW 3000 520 125 AMAZONE Wedge ring roller KW 580 2 tube system roller frame KW 3000 580 125 KW 3000 580 125 AMAZONE Wedge ring roller KWM 600 Matrix tyre profile 2 tube system roller frame KWM 3000 600 125 AMAZONE Trapeze ring roller TRW 500 2 tube system roller frame TRW 3000 500 125 AMAZONE Trapeze ring roller TRW 600 2 tube ...

Page 45: ...nstruction reasons Here the safety regulations from the corresponding section are applicable No one may remain in the danger area of the implement while the tractor engine is running with the universal joint shaft hydraulic system connected the tractor and implement are not protected against unintentional start up and rolling away The user may only move the implement or switch or move the tools fr...

Page 46: ...e and the CE mark on the implement The CE mark indicates compliance with the stipulations of the valid EU directives Fig 20 The following information is specified on the rating plate and the CE mark 1 Implement ID no 2 Product 3 Basic weight kg 4 Perm system pressure total weight kg 5 Factory 6 Model year 7 Year of manufacture Fig 21 ...

Page 47: ...6 Maximum working speed km h 8 RoTeC Control coulter Number of rows 24 Row spacing cm 12 5 Medium working speed km h 5 8 Maximum working speed km h 10 Permissible total weight KG see rating plate Hydraulic fluid 51524 HLP68 Electrical system 12 V 7 pin Standard equipment 4 10 Noise production data The details for the workplace related emission values sound pressure level can be found the operating...

Page 48: ...een the centre of the lower link ball and the centre of gravity of the rear mounted implement combination Fig 22 Distance d 1 05 m The permissible total weight GH of the implement combination is obtained from the sum of the weights Permissible total weight of the pack top seed drill see rating plate Total weight of the soil tillage implement roller and coupling parts Implements and special equipme...

Page 49: ...ket 7 pin Hydraulic system Tractor control units See section Overview Supply cable hydraulic hose lines page 40 Maximum operating pressure 210 bar Tractor pump output at least 10 l min at 150 bar Hydraulic oil for supplying the implement See section Technical Data 4 12 Operating pressure of the hydraulic system The maximum operating pressure of the hydraulic system is 210 bar This information can ...

Page 50: ...ated by the coulters Fig 24 4 The seed metering wheels are driven via the Vario gearbox Fig 24 5 by the star wheel Fig 24 6 The seed is covered with loose soil by the exact following harrow or the roller harrow Fig 24 7 The field connection run is marked in the centre of the tractor by the track markers Fig 24 8 The track markers are attached to the soil tillage implement Even on fields with large...

Page 51: ...NE rollers see section Approved AMAZONE implement combinations page 44 The AMAZONE PW tooth packer roller has good self propulsion and with its on grip teeth it achieves full area reconsolidation of the surface The tooth packer roller is designed for universal use Fig 25 The AMAZONE KW wedge ring roller has a wide range of applications Its design enables reconsolidation in strips on virtually all ...

Page 52: ...y good properties The wedge ring roller with matrix tyre profile has particularly good self propulsion and produces lots of fine soil to fill the seed rows Fig 27 The AMAZONE TRW trapeze ring roller reconsolidates the soil in strips On light soils the good load bearing capacity of the roller prevents the trapeze rings from sinking in too deep Fig 28 ...

Page 53: ...er is used to control and monitor the seed drill One of these functions is the control of the tramline control and the tramline marker Other functions can be found in the AmaLog operating manual Fig 29 5 2 Implement documentation The implement documentation and the operating manual can be found in the case Fig 30 1 under the seed hopper Keep all operating manuals or a copy in the case on your impl...

Page 54: ...el sensor Fig 32 1 monitors the seed level in the seed hopper If the seed level reaches the low level sensor an acoustic signal is emitted At the same time the control terminal displays a warning message This warning message is intended to remind the tractor driver to refill the seeds in due time The height of the low level sensor is adjustable when the seed hopper is empty Fig 32 The fastening he...

Page 55: ...ow seed densities The agitator shaft must not rotate if the rapeseed insert is installed in the seed hopper Fig 33 5 5 Seed hopper partition wall When driving on slopes the seed in the seed hopper may slide around so that the seed metering wheels are not being supplied with sufficient or any seed The partition wall Fig 34 1 prevents the seed from sliding around in the seed hopper The partition wal...

Page 56: ...asured by the star wheel The control terminal requires this data to calculate the worked area hectare counter and the working speed When the star wheel is raised and stopped the soil is worked without seeding Fig 35 The gearbox lever Fig 36 1 of the Vario gearbox is used to set the required application rate This sets the speed of the seed metering wheels The speed of the seed metering wheels deter...

Page 57: ...rmal seeding both seed metering wheels rotate The seed metering wheel conveys the seed to the edge of the bottom flap Fig 37 3 The metered seed travels through the seed tube to the seeding coulter Fig 37 Before beginning seeding the following values depending on the seed type must be taken from the Table Setting values page 58 and set Normal seed metering wheel fine seed metering wheel or bean met...

Page 58: ...00 g Normal open 4 Yes Beans large TGW up to 600 g Beans open 3 Yes Beans large TGW over 600 g Beans open 4 Yes Peas 1 TGW up to 440g Normal open 4 Yes Peas 1 TGW more than 440g Beans open 4 Yes 1 Note for seeding peas Agitator shaft support should be deactivated for seeding round peas They flow down well even without agitator shaft support Agitator shaft support should be activated for seeding an...

Page 59: ...aft support Flax dressed Normal open 1 Yes Millet Normal open 1 Yes Lupins Normal open 4 Yes Lucerne Normal open 1 Yes Lucerne Fine open 1 Yes Oilseed wet dressed Normal open 1 No Oilseed wet dressed Fine open 1 No Red clover Fine open 1 No Soy Normal open 4 Yes Sunflowers Normal open 2 Yes Vetches Normal open 2 Yes Rice Normal open 3 Yes ...

Page 60: ...d metering wheel rotates Fig 38 5 7 3 Fine seed metering wheel brushes The fine seed metering wheel brushes Fig 39 1 serve to clean the fine seed metering wheels The fine seed metering wheel brushes are clipped onto the seed housings Fig 39 5 7 4 Bean seed metering wheel As an option large beans can be metered in the metering housings by bean seed metering wheels Fig 40 To gently convey the beans ...

Page 61: ...d The bottom flap lever Fig 41 2 is used to make adjustments The bottom flaps are spring suspended for gentle metering of the seed Fig 41 The bottom flap lever can lock into one of 8 positions into a group of holes The bottom flap has a spring bearing and can deflect on debris in the seed To empty the seed housing turn the bottom flap lever beyond the group of holes Fig 42 ...

Page 62: ...eeding spelt type seed the stirring elements on the rotating agitator shaft Fig 44 1 prevent faulty seeding caused by seed blockage in the seed hopper The agitator shaft may not rotate when seeding certain seed types e g with rapeseed which can become sticky due to the intensive stirring action of the agitator shaft Fig 44 Information on support from the agitator shaft depending on the seed type c...

Page 63: ...ill be spread during the later field pass Fig 46 The crank Fig 47 1 that is used to turn the star wheel is inserted in parking position in the transport bracket underneath the seed hopper Fig 47 Always calibrate the seed rate during the initial operation when changing the sort if the seed type is identical but the grain size grain shape specific weight and dressing are different when changing from...

Page 64: ... small seeding rates e g with rapeseed it is advisable to perform the calibration test for 1 10 ha Fig 48 The calibration trays Fig 49 1 are used to collect the calibrated seed While working the calibration trays protect the metering system from moisture Fig 49 The supplied collapsible bucket is used to transfer the collected seed The collected seed is weighed in the collapsible bucket The collaps...

Page 65: ...values from the first calibration procedure the required gearbox position can be immediately calculated With another calibration procedure you can check the gearbox setting value determined with the calculating disc rule The calculating disc rule has three scales An outer white scale Fig 51 1 for all seeding rates above 30 kg ha An inner white scale Fig 51 2 for all seeding rates below 30 kg ha A ...

Page 66: ...the high coulter pressure the coulter runs very smoothly and accurately maintains the seed placement depth The depth control discs wheels see below are used for limiting the seed placement depth cleaning the rear side of the steel disc Fig 52 3 Fig 52 The Control 25 depth control wheel Fig 53 1 with a 25 mm wide contact area enables shallow seeding with increased coulter pressure on light soils Fi...

Page 67: ...depth control disc wheel see Fig 55 can be engaged in 3 holes on the coulter removed if the seed placement depth is not reached Hole Placement 1 Shallow 2 3 Seeding without depth control disc depth control wheel Deep Fig 55 The handle Fig 56 1 is used to adjust the depth control disc wheel Fig 56 ...

Page 68: ...y by means of a crank handle or hydraulically The hydraulically actuated coulter pressure adjustment allows the coulter pressure to be adapted to the soil during operation when changing to heavy soil or vice versa The seed placement depth depends on the factors Soil type light to heavy Forward speed Coulter pressure Position of the depth control discs wheels of the RoTeC Control coulters 5 9 1 Cou...

Page 69: ... segment act as the stop for the hydraulic cylinder If pressure is applied at the tractor control unit green the coulter pressure increases and the stop rests against the upper pin In floating position the stop rests on the lower pin The numbers on the scale Fig 59 1 are provided for guidance The higher the number indicated on the display the greater the coulter pressure Fig 58 The tractor driver ...

Page 70: ...arrow pressure The exact following harrow pressure determines the tillage intensity of the exact following harrow and depends on the soil texture Before driving in reverse always life the seed drill and pay attention to obstacles Stop immediately if there is a collision while driving in reverse If a slight collision occurs the exact following harrow tines deflect upwards from the obstacle without ...

Page 71: ...s of the exact following harrow should lie horizontally on the ground and 5 8 cm clearance underneath Fig 62 The exact following harrow is fastened on the implement with two brackets Adjust the distance A from the exact following harrow tines to the ground by rebolting the exact following harrow brackets or Fig 63 cranks with the supplied ratchet if the brackets are equipped with spindles Fig 64 ...

Page 72: ...To achieve uniform coverage of the seed row with soil the exact following harrow pressure must be set higher on heavy soil than on light soil The exact following harrow pressure is generated by tension springs that are tensioned using a lever Fig 65 1 The lever is in contact with a pin Fig 65 2 in the adjuster segment The higher the pin is inserted in the group of holes the greater the exact follo...

Page 73: ...rmination Voids are closed and obstruct snails access to the seed Fig 66 The following are adjustable the pitch of the harrow tines the working depth of the harrow tines the roller contact pressure If the roller harrow is not being used it can be raised from the ground The adjuster segment Fig 67 1 serves to adjust the harrow tines Fig 67 Adjustments can be made to the pitch of the harrow tines th...

Page 74: ...ine spacing b corresponds to the working width of the cultivating implement B e g fertiliser spreader and or field sprayer which are used on the seeded field is derived from the tramline control and the working width of the seed drill The tramline control e g 2 1 0 2 1 0 2 etc can be found in the sections Tramline control tabular determination page 75 or Tramline control graphic determination page...

Page 75: ...d in the table The tramline control is derived from the desired tramline spacing and the working width of the seed drill Other adjustable tramline controls can be found in the Control terminal operating manual Tramline control Seed drill working width 3 0 m Tramline distance 2 12 m 3 9 m 4 12 m 5 15 m 6 18 m 7 21 m 8 24 m 9 27 m 21 18 m Fig 71 ...

Page 76: ...es Read the required values from the graph and enter the values as required on the control terminal Column A Working width of the seed drill 3 m Column B Tramline spacing working width of the fertiliser spreader 9 m Column C Tramline control 3 Column D Tramline counter 2 The tramline counter for the first field pass can be found under the lettering START ...

Page 77: ...Structure and function AD 3000 Super BAH0107 0 02 20 77 Fig 72 ...

Page 78: ...haft Fig 74 1 is driven by the seeding shaft via a coupling Fig 74 2 The lay shaft is immobilised when the tramline counter shows the number 0 on the control terminal At the same time the tramline seed metering wheels are also immobilised The tramline seed metering wheels do not spread any seed when creating tramlines Fig 74 The lay shaft coupling Fig 74 2 is electrically actuated see section Lay ...

Page 79: ...haft coupling electrically actuated A solenoid Fig 75 2 actuates the lay shaft coupling Fig 75 1 The solenoid is controlled by the AmaLog control terminal The control terminal monitors the tramline control and issues an alarm if there is an error with the lay shaft Fig 75 ...

Page 80: ...haft is driven by the right side of the implement After the first field run restore the full implement working width With the seeding shaft disengagement clutch Fig 77 the left hand side of the seeding shaft can be shut off and seed delivery to the coulters can be interrupted If the tramline seed metering wheels should also not spread any seed the shutter slides for the tramline seed metering whee...

Page 81: ... control 21 the seed feed to the tramline coulters may only be interrupted on the left side of the implement may only be interrupted on the left side Work always starts on the right hand edge of the field 5 13 Tramline marker When tramlines are being created the track discs Fig 79 lower automatically and mark the tramline that has just been created This makes the tramlines visible before the seed ...

Page 82: ...ydraulically actuated track markers dig into the ground alternately on the left and the right of the implement In doing so the active track marker creates a track Fig 81 1 on the field When the track markers are properly adjusted the next row is automatically connected when the tractor driver passes over the centre of the created track Fig 81 2 Fig 81 When transporting the implement and turning at...

Page 83: ...table for the task The tractor and implement must meet the national road traffic regulations Vehicle owner and vehicle operator are responsible for compliance with the statutory provisions of the national road traffic regulations WARNING Risk of contusions cutting catching drawing in and knocks in the area of hydraulically or electrically actuated components Do not block the operator controls on t...

Page 84: ... achieves the required braking delay with the machine connected Requirements for the suitability of a tractor are in particular the permissible total weight the permissible axle loads the permissible drawbar load at the tractor coupling point the load capacity of the installed tyres the permissible trailer load must be sufficient You can find this data on the rating plate or in the vehicle documen...

Page 85: ...ed implement or drawbar load of the hitched implement This note applies only to Germany If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor traffic expert can with the approval of the tractor manufacturer be used as a basis for the responsible authority to issue an exceptional...

Page 86: ...d implement or front ballast or measurement a1 m Distance from the centre of the front axle to the centre of the lower link coupling point Refer to the tractor operating manual or measure a2 m Distance from the centre of the lower link coupling point to the centre of gravity of the front mounted implement or front ballast distance from the centre of gravity See the technical data for the front mou...

Page 87: ...xle load specified in the tractor operating manual 6 1 1 4 Calculation of the actual total weight of the combined tractor and implement H L V tat G T G G In the table section 6 1 1 2 enter the numeric value for the calculated actual total weight and the permissible total tractor weight specified in the tractor operating manual 6 1 1 5 Calculation of the actual rear axle load of the tractor TH tat ...

Page 88: ...bility and insufficient tractor steering and brake power It is forbidden to couple the implement to the tractor used as the basis for calculation if one of the actual calculated values is greater than the approved value there is no front weight if necessary attached to the tractor for the required minimum front ballast GV min ballast your tractor with weights at the front or rear if the tractor ax...

Page 89: ...ring of raised unsecured implement parts unintentional starting and rolling away of the tractor implement combination Secure the tractor and the implement against unintentional starting and rolling before any intervention in the implement It is forbidden to make any intervention in the implement such as installation adjustment troubleshooting cleaning maintenance and repairs while the implement is...

Page 90: ...nt The pack top seed drill can be parked solo on the parking supports Fig 84 mounted on the soil tillage implement Fig 85 This section describes the coupling and uncoupling of the soil tillage implement on the tractor the coupling an uncoupling of the pack top seed drill onto the soil tillage implement Fig 86 ...

Page 91: ...nit or other implement components caused by star wheel movement or radar pulses WARNING Risk of crushing due to unintentional starting and rolling away of the tractor and implement when coupling or uncoupling the implement When coupling or uncoupling the implement secure the tractor and implement against unintentional starting and rolling away before entering the danger area between the tractor an...

Page 92: ...se lines observe the coloured markings with the code number or code letters on the hydraulic plugs Check the compatibility of the hydraulic fluids before connecting the implement to the hydraulic system of your tractor Do not mix any mineral oils with biological oils Observe the maximum permitted hydraulic fluid pressure of 210 bar Only couple clean hydraulic plugs Minor oil contamination with par...

Page 93: ...control units into the float position 3 Connect the hydraulic lines In doing so observe the labels on the hydraulic lines see section 4 4 Fig 87 7 1 2 Disconnecting the hydraulic hose lines 1 Put the tractor control units into the float position 2 Disconnect the hydraulic plug and hang it in the hose cabinet Fig 88 ...

Page 94: ...ories of the tractor and the implement are the same Whenever you couple the implement check the coupling parts such as the top link pin for visible defects Replace the coupling parts in the event of clearly visible wear Secure coupling parts such as the top link bolt with a linch pin so that they do not accidentally detach WARNING Risk of contusions when coupling the implement and standing between...

Page 95: ...ER When the tractor control units are actuated several hydraulic cylinders could be operated at the same time depending on the switch position Direct people out of the danger area Risk of injury from moving parts During operation the tractor control unit yellow is actuated more frequently than any other tractor control unit Assign the connections of the tractor control unit yellow to an easily acc...

Page 96: ...520 1 tube system roller frame Section 7 2 2 Page 97 Section 7 2 3 Page 100 Section 7 2 2 Page 97 Section 7 2 3 Page 100 Wedge ring roller KW 3000 580 2 tube system roller frame Section 7 2 4 Page 103 Section 7 2 5 Page 108 Section 7 2 6 Page 112 Section 7 2 7 Page 116 Wedge ring roller with matrix tyre profile KWM 3000 600 2 tube system roller frame Section 7 2 6 Page 112 Section 7 2 7 Page 116 T...

Page 97: ...e ring roller KW 520 on KG KE KX 01 soil tillage implements with 1 tube system roller frame Tooth packer roller PW 500 Wedge ring roller KW 520 Simplex prismatic roller SX 45 SG made by Güttler Simplex prismatic roller SX 45 SU made by Güttler The pack top seed drill is equipped with two link plates Fig 89 1 with socket Fig 89 The 1 tube frame roller is equipped with 2 bearing brackets Fig 90 1 Fi...

Page 98: ...e pack top seed drill parked on the parking supports Fig 92 3 Attach the bearing sleeves Fig 93 1 with the catching sockets Fig 93 2 4 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 5 Lock the connection with bolts Fig 93 3 Fig 93 6 Peg the top link Fig 94 1 with 2 top link pins Fig 94 2 onto the soil tillage implement and the pack top seed drill 7 Secure...

Page 99: ... after coupling the seed drill on the soil tillage implement The parking supports do not have a locking device When transporting the combination they can accidentally wander out of the mounts and cause serious accidents 12 Align the pack top seed drill until straight by adjusting the top link Fig 96 1 Secure the top link lock nut Fig 96 13 Establish the electric and hydraulic connections between t...

Page 100: ...cut caught drawn in or struck through insufficient stability and possible tilting of the uncoupled implement Set the empty implement down on a horizontal parking area with a firm base 1 Move the combination into transport position see section Moving the seeding combination into transport position page 159 2 Park the combination on a level surface with solid ground 3 Empty the hopper 4 Apply the tr...

Page 101: ...insert the parking supports Fig 98 1 into the square tubes of the pack top seed drill 8 Lower the combination until the pack top seed drill is standing on the parking supports Fig 98 9 Apply the parking brake switch the tractor engine off and remove the ignition key 10 Remove the locking bolts Fig 99 1 Fig 99 ...

Page 102: ...e soil tillage implement and carefully pull it forwards without touching the pack top seed drill Fig 100 The supply lines may not get caught when pulling the soil tillage implement forward Fig 101 Danger While pulling the tractor forwards no one is permitted to stand between the tractor and the implement It is forbidden to climb onto the loading board when the implement is standing on the parking ...

Page 103: ... with 2 tube system roller frames Tooth packer roller PW 600 Wedge ring roller KW 580 The pack top seed drill is equipped with two plastic supports Fig 102 1 and Fig 102 two bearing sleeves Fig 103 1 The bearing sleeves are fastened in the holes Fig 103 2 Fig 103 The 2 tube frame roller is equipped with 2 catching sockets Fig 104 1 Fig 104 ...

Page 104: ...wards the pack top seed drill parked on the parking supports Fig 106 3 Carefully guide the catching sockets Fig 107 1 under the square tube Fig 107 2 of the pack top seed drill Fig 107 4 Attach the bearing sleeves Fig 108 2 with the catching sockets Fig 108 1 5 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 6 Fix the connection with pins Fig 108 3 and sec...

Page 105: ... the roller with 2 turnbuckles Fig 109 1 8 Secure each pin Fig 109 2 with a cotter pin 9 Tighten and lock the turnbuckles lock nut Fig 109 10 Peg the top link Fig 110 1 with 2 top link pins Fig 110 2 onto the soil tillage implement and the pack top seed drill 11 Secure the top link pins with linch pins Fig 110 ...

Page 106: ...y the tractor parking brake switch the tractor engine off and remove the ignition key Fig 111 DANGER Remove the parking supports immediately after coupling the seed drill on the soil tillage implement The parking supports do not have a locking device When transporting the combination they can accidentally wander out of the mounts and cause serious accidents 16 Align the pack top seed drill until s...

Page 107: ...n and secure with a linch pin 19 Repeat the procedure for the second carrying arm Fig 114 The pack top seed drill can move freely on the parallelogram suspension after removing the top carrying arm pins 20 Establish the electric and hydraulic connections between the soil tillage implement and the seed drill the tractor and soil tillage implement Instructions for connecting the implement cable can ...

Page 108: ...he empty implement down on a horizontal parking area with a firm base 1 Move the combination into transport position see section Moving the seeding combination into transport position page 159 2 Park the combination on a level surface with solid ground 3 Empty the hopper 4 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 5 Disconnect the electric and hydrau...

Page 109: ...ig 116 1 Line up the holes by adjusting the top link 8 Secure the carrying arm pins with linch pins Fig 116 9 Slightly raise the combination and insert the parking supports Fig 117 1 into the square tubes of the pack top seed drill 10 Lower the combination until the pack top seed drill is standing on the parking supports Fig 117 ...

Page 110: ... implement 110 AD 3000 Super BAH0107 0 02 20 11 Apply the parking brake switch the tractor engine off and remove the ignition key 12 Remove both catch hook lock pins Fig 118 1 Fig 118 13 Remove the 2 turnbuckles Fig 119 1 Fig 119 ...

Page 111: ...e soil tillage implement and carefully pull it forwards without touching the pack top seed drill Fig 120 The supply lines may not get caught when pulling the soil tillage implement forward Fig 121 Danger While pulling the tractor forwards no one is permitted to stand between the tractor and the implement It is forbidden to climb onto the loading board when the implement is standing on the parking ...

Page 112: ... 580 Wedge ring roller with matrix tyre profile KWM 600 Trapeze ring roller TRW 500 Trapeze ring roller TRW 600 Simplex prismatic roller SX 50 SG made by Güttler Simplex prismatic roller SX 56 SU made by Güttler The pack top seed drill is equipped with 2 pintles Fig 122 1 Fig 122 Each pintle Fig 123 1 is fastened on the seed drill frame with 3 clamps 1 clamp at the top Fig 123 2 2 clamps at the bo...

Page 113: ...e found in parking position on the soil tillage implement They serve as a mechanical lock after coupling the combination 2 Direct persons away from the danger area between the soil tillage implement and the pack top seed drill 3 Drive the soil tillage implement in reverse towards the pack top seed drill parked on the parking supports Fig 125 ...

Page 114: ...e tractor parking brake switch the tractor engine off and remove the ignition key 6 Secure the connection with two coupling pieces Fig 127 1 7 Position and secure each coupling piece with 2 linch pins Fig 127 2 Fig 127 8 Peg the top link Fig 128 1 with 2 top link pins Fig 128 2 onto the soil tillage implement and the pack top seed drill 9 Secure the top link pins with linch pins Fig 128 ...

Page 115: ...orts immediately after coupling the seed drill on the soil tillage implement The parking supports do not have a locking device When transporting the combination they can accidentally wander out of the mounts and cause serious accidents 14 Align the pack top seed drill until straight by adjusting the top link Fig 130 1 Fig 130 15 Establish the electric and hydraulic connections between the soil til...

Page 116: ... and possible tilting of the uncoupled implement Set the empty implement down on a horizontal parking area with a firm base 1 Move the combination into transport position see section Moving the seeding combination into transport position page 159 2 Park the combination on a level surface with solid ground 3 Empty the hopper 4 Apply the tractor parking brake switch the tractor engine off and remove...

Page 117: ... the coupling pieces 7 1 Raise the combination so that the parking supports are just above the ground 7 2 Apply the tractor parking brake switch off the engine and remove the ignition key 7 3 Remove the linch pins Fig 132 1 Fig 132 8 4 Remove both coupling pieces Fig 133 1 Fig 133 ...

Page 118: ...8 AD 3000 Super BAH0107 0 02 20 9 Slide 2 parking supports Fig 134 1 into the mounting until the stop 10 Lower the combination until the pack top seed drill is standing on the parking supports Fig 134 11 Remove the top link Fig 135 1 Fig 135 ...

Page 119: ... touching the pack top seed drill Fig 136 The supply lines may not get caught when pulling the soil tillage implement forward Fig 137 Danger While pulling the tractor forwards no one is permitted to stand between the tractor and the implement It is forbidden to climb onto the loading board when the implement is standing on the parking supports risk of tipping 14 For parking insert the coupling pie...

Page 120: ...own only on a level parking area with firm ground Secure the combination against rolling away before uncoupling it The pack top seed drill can be parked while mounted on the soil tillage implement 1 Move the combination into transport position see section Moving the seeding combination into transport position page 159 2 Before uncoupling from the tractor set the combination down on a level parking...

Page 121: ...ing away before working on the implement Wait for the implement to stop before entering the implement danger area WARNING Before adjustment maintenance and repair work if not specified otherwise couple the implement combination and tractor lower the implement combination onto level solid ground apply the tractor parking brake switch off the control terminal switch off the tractor engine remove the...

Page 122: ...he soil tillage implement CAUTION Only step onto the loading board via the steps Climbing onto the loading board without using the steps can lead to serious injuries due to falling Always fold up the steps before starting operation or road transport DANGER A latch Fig 140 represents the mechanical transport locking mechanism for the steps The arrow shows the pulling direction for unlocking Check t...

Page 123: ...hen the seed drill is coupled to the tractor or the soil tillage implement 1 Hold onto the steps 2 Release the mechanical transport lock see above 3 Unfold the steps Fig 141 The steps are automatically locked when folded up 4 Check the latch see above for proper seating after folding up the steps Fig 142 Fig 142 ...

Page 124: ...port working position 8 2 1 Moving the star wheel to the working position 1 Pull the star wheel out of the transport bracket Fig 143 1 The star wheel is secured with a linch pin Fig 143 2 Fig 143 2 Insert the star wheel in the drive and secure it with a linch pin Fig 144 1 Fig 144 ...

Page 125: ...aise the star wheel 2 Swivel the bar Fig 145 1 Fig 145 3 Fasten the star wheel in the transport bracket 3 1 Loosen the linch pin Fig 146 1 and pull the star wheel off of the drive Fig 146 3 2 Insert the star wheel in the transport bracket Fig 147 1 and secure it with the linch pin Fig 147 2 Fig 147 ...

Page 126: ...r suspended loads implement parts when filling the hopper caused by unintentional lowering Always put the implement combination down on the ground before filling the hopper Never stand under full Big Bags Always open Big Bags from a safe position next to the Big Bag DANGER Dressing dust is toxic and must not be inhaled or come into contact with the body Dressing dust can escape when filling the im...

Page 127: ...nd rolling away 4 Climb onto the loading board using the steps Fig 148 1 5 Open the seed hopper cover by the handle Fig 148 6 Adjust the height of the low level sensor Fig 149 1 to the required residual seed volume Fig 149 You can only adjust the height of the low level sensor when the seed hopper is empty The low level sensor may not touch the wall of the hopper 7 Tighten the thumb nut Fig 149 2 ...

Page 128: ...secure it Fig 150 9 Fill the seed hopper with bagged goods from a supply vehicle The loading aid Fig 151 1 makes it easier to fill with bagged goods with a front loader shovel from BigBags with a filling auger 10 Close the seed hopper cover 11 Fold up the steps A latch represents the mechanical transport locking mechanism for the steps Check the latch for proper seating see section 8 1 page 122 Fi...

Page 129: ...on trays on the funnel rail 1 Pull the spring loaded lever Fig 152 1 sideways out of the locking device Fig 152 2 Lower the funnel rail Fig 153 1 Fig 153 3 Pull the calibration trays up out of the brackets Fig 154 4 Place the calibration trays on the funnel rail Fig 155 ...

Page 130: ...Agitator shaft support see section Agitator shaft support page 135 2 Calibrate the seed rate see section Calibrating the seed rate page 137 8 5 1 Seeding with the normal or fine seed metering wheel This setting affects the seeding rate Calibrate the seed rate after the adjustment 1 Pull the calibration trays Fig 156 out of the brackets After the adjustment work attach the calibration trays back in...

Page 131: ...ible Fig 158 Seeding with normal seed metering wheels 1 Turn the normal seed metering wheel on the seeding shaft by hand until the pin Fig 159 1 is visible in the hole Fig 159 2 Press the pin against the fine seed metering wheel using the supplied key Fig 160 1 3 Check the connection 4 Make the same settings on all seed metering wheels Fig 160 ...

Page 132: ...Make the same settings on all seed metering wheels Fig 161 8 5 2 Seeding with bean seed metering wheels This setting affects the seeding rate Calibrate the seed rate after the adjustment The bean seed metering wheels can be replaced by the normal or fine seed metering wheel after removing the seeding shaft or can be mounted together with a second seeding shaft Always have the bean seed metering wh...

Page 133: ...e calibration trays Fig 163 out of the brackets After the adjustment work attach the calibration trays back in the brackets Fig 163 2 Set the sliding shutters Fig 164 to the value from the table see page 58 Fig 164 The sliding shutters Fig 164 latch into one of three positions A closed B 3 4 open C open 3 Close the sliding shutters to the seed housings that are not needed ...

Page 134: ...ap position This setting affects the seeding rate Calibrate the seed rate after the adjustment 1 Set the bottom flap lever Fig 165 1 in the group of holes at the value from the table see page 58 2 Secure the bottom flap lever with a linch pin Fig 165 2 Fig 165 ...

Page 135: ... shaft support If the linch pin Fig 166 1 is inserted in the hole of the gearbox hollow shaft the agitator shaft support is active Fig 166 Seeding without agitator shaft support If the linch pin is not inserted in the hole of the gearbox hollow shaft the agitator shaft support is inactive When parking insert the linch pin Fig 167 1 into the hole on the auxiliary shaft Fig 167 ...

Page 136: ...gitator shaft support page 62 2 Fasten the rapeseed insert profiles Fig 168 1 in the seed hopper using clamps Fig 168 3 see assembly diagram Fig 169 The rapeseed insert profiles are supported by the agitator shaft Fig 169 AD 3000 1 Profile length L mm 1025 2 mm 255 3 mm 1025 4 mm 255 5 Clamps number 8 Once the rapeseed insert has been removed reconnect the agitator shaft to the drive if necessary ...

Page 137: ...amline counter may not display 0 during the calibration test If necessary advance the tramline counter If the tramline counters is on 0 no seed is delivered by the tramline seed metering wheels an incorrect gearbox position is determined through incorrect calibration values 7 Undo the locking knob Fig 170 1 8 Consult the following table Fig 171 for the gearbox setting value for the first calibrati...

Page 138: ...libration crank Fig 172 1 into the square tube of the star wheel 11 3 Turn the star wheel clockwise direction shown by the arrow until the seed falls out of all seed housings into the calibration trays 11 4 Fill the calibration trays twice by turning the calibration crank with fine seed approx 200 crank turns will be enough 11 5 Empty the calibration trays into the seed hopper and place them on th...

Page 139: ...sible bucket can be conveniently hung on a digital scale which is also included in the scope of delivery Fig 173 Check the scales to ensure the display is accurate taking the container weight into consideration 12 3 Calculate the subsequent seeding rate kg ha from the weight of seed collected see below by a factor of 40 for 1 40 ha or by a factor of 10 for 1 10 ha Calibrating on 1 40 ha Seed rate ...

Page 140: ... after approx 2 ha 8 6 1 Determining the gearbox setting using the calculating disc rule Using the calculating disc rule and the calibration values from the first calibration the required gearbox setting value for the desired seed rate kg ha can be quickly determined Example Gearbox setting value for the first calibration 70 Calculated seed rate after the first calibration 175 kg ha Desired seed r...

Page 141: ...igher coulter pressure generally maintains the seed placement depth more continuously 2 Seed approx 30 m to 50 m at working speed 3 Expose the seed at a number of points 4 Check the seed placement depth 5 Repeat the procedure until the desired seed placement depth is achieved 6 If the desired placement depth cannot be achieved by adjusting the coulter pressure adjust all depth control discs wheels...

Page 142: ... discs wheels equally as described in this section Engaging the depth control disc wheel in one of the holes on the coulter 1 Read the required hole for the depth control disc wheel from the table Fig 55 page 67 2 Insert the shoulder of the depth control disc wheel into the required hole The lever Fig 175 1 is used to actuate the depth control disc wheel 3 Adjust all of the depth control discs whe...

Page 143: ...ting the depth control disc roller 1 Insert the depth control disc wheel on the locking mechanism Fig 176 3 In doing so the shoulder engages in the slotted hole Fig 176 2 of the coulter 2 Move the depth control disc wheel in the slotted hole Fig 176 2 until the depth control disc wheel engages in the locking mechanism A light knock on the centre of the disc helps to latch it into position 3 Using ...

Page 144: ...h after every adjustment 8 8 1 Coulter pressure adjustment manual adjustment 1 Place the calibration crank on the setting spindle Fig 177 and set the coulter pressure Fig 177 Turning the calibration crank to the left causes shallower seed placement to the right causes deeper seed placement 2 Clip the calibration crank into its transport bracket ...

Page 145: ...p of holes and secure it with a linch pin Fig 178 2 Fig 178 Each of the holes is identified with a number The greater the number of holes into which the pin is inserted the greater the coulter pressure or respectively the seed placement depth 4 Put the control valve green to the float position Setting the coulter pressure higher 1 Put the control valve green to the float position 2 Apply the parki...

Page 146: ... working speed the further the square tubes Fig 180 1 have to be pushed outwards Secure the square tubes with the outer harrows using locking bolts after every adjustment Fig 180 8 9 1 2 Moving the exact following harrow into transport position The outer tines of the exact following harrow can exceed the permissible transport width during transport and protrude into the traffic area see section Le...

Page 147: ... two adjuster segments Make the same adjustments on both adjuster segments Fig 181 8 9 3 Infinitely variable adjustment of the exact following harrow tines 1 Remove the linch pin see below 2 Insert the ratchet 3 Set the distance A Fig 62 3 1 Adjustments are made by uniformly turning the spindle Fig 182 on all of the adjuster segments Fig 182 4 Secure the adjustment by inserting a linch pin Fig 183...

Page 148: ...e exact following harrow pressure 1 Tension the tension springs of the exact following harrow with the calibration crank 2 Insert the pin Fig 184 2 in a hole beneath the lever Fig 184 1 and secure with a spring cotter pin 3 Relieve the calibration crank Fig 184 ...

Page 149: ...in the same hole Fig 185 The deeper the safety pin for the tube Fig 185 1 is inserted in the adjuster segment the flatter the pitch 8 10 2 Working depth adjustment of the harrow tines 1 Raise the implement until the harrow tines are directly above the ground but not touching it 2 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 3 The working depth of the ha...

Page 150: ...ntact pressure 1 Move the implement on the field to the working position 2 Swivel both handles Fig 187 1 up Fig 187 The two spring loaded levers Fig 188 1 serve to adjust the roller contact pressure on the ground 3 Pull the first lever in the direction of the arrow Fig 188 ...

Page 151: ...re it Fig 189 The roller contact pressure is highest when the safety pin for the tube Fig 189 2 is inserted in the hole beside the plus symbol Fig 189 3 6 Check the roller contact pressure e g with a spring balance see Fig 190 Fig 190 Roller diameter D Roller contact pressure F 250 mm max 20 kg To prevent damage to the roller harrow the roller contact pressure F must not exceed the table value ...

Page 152: ... surface 2 Briefly pull on the lever Fig 191 1 and remove the safety pin for the tube Fig 191 2 Fig 191 3 Swivel the handle Fig 192 1 down Fig 192 4 Push the lever Fig 193 1 in the direction shown by the arrow until the clamping plate Fig 193 2 engages 5 Insert the safety pin for the tube in a free hole in parking position 6 Repeat the procedure for the second lever Fig 193 ...

Page 153: ...ever 6 Adjust the roller contact pressure on the ground see section Setting the roller contact pressure page 150 Fig 195 8 11 Activating deactivating tramline control 8 11 1 Activating tramline control 1 You can find the required tramline control and the tramline counter for the first field pass in the tables Fig 71 und Fig 72 2 The tramline control and the tramline counter must only be set on the...

Page 154: ... injury Only remove the mechanical lock for the track marker immediately before beginning field work WARNING Direct people out of the danger area The track markers and tramline markers can be swivelled simultaneously when actuating the tractor control unit Operate the track markers according to the Soil tillage implement operating manual The required track marker length can be found in the table W...

Page 155: ...t Fig 197 3 1 Push the spring loaded seeding shaft coupling to the left against the spring and turn it in the direction shown by the arrow 3 2 Close the sliding shutters on the tramline seed metering wheels on the left hand side of the seeding shaft Fig 197 8 13 2 Activating the left side of the seeding shaft 1 Activate the left side of the seeding shaft Fig 198 1 1 Push the spring loaded seeding ...

Page 156: ...the track disc carrier downwards The pin is secured with a spring cotter pin 3 Repeat the setting work on the second track disc Fig 199 4 Set the tramline counter to 0 5 Lower the track discs 5 1 Actuate the tractor control unit yellow 1 6 Apply the parking brake switch the motor off and remove the ignition key 7 Undo the bolt Fig 200 1 8 Set the track disc such that it marks the tramline created ...

Page 157: ...d to create a track refer to the Control terminal operating manual 2 Apply the parking brake switch the motor off and remove the ignition key 3 Insert the track disc carrier Fig 201 1 on the transport bracket Fig 201 2 and secure with a pin Fig 201 3 4 Secure the pin Fig 201 3 with spring cotter pins Fig 201 4 5 Repeat the setting work on the second track disc Fig 201 ...

Page 158: ...sition 1 Push the two part road safety bar Fig 202 1 over the tine tips of the exact following harrow 2 Fasten the road safety bar with spring holders Fig 202 2 to the exact following harrow Fig 202 8 15 2 Moving the road safety bar into parking position Place the road safety bars inside each other and secure them to the transport bracket Fig 203 2 using the spring holders Fig 203 1 Fig 203 ...

Page 159: ...transport position Page 124 4 Move the tramline markers to the transport position Page 156 5 Move the exact following harrow into transport position Page 146 6 Move the road safety bar of the exact following harrow into transport position Page 158 7 Empty the seed hopper if one of the permissible values for the total tractor weight axles loads and tyre load bearing capacity is exceeded when the se...

Page 160: ...e transportation of a implement combination up to 3 0 m width mounted on the tractor is permissible The max transport height of 4 0 m must not be exceeded Max permissible speed The max permissible speed 1 is 40 km h for tractors with mounted implements In particular on bad roads and ways driving may only take place at a considerably lower speed than specified 1 The permissible maximum speed for mo...

Page 161: ...plement is unintentionally released from its attached or hitched position Before road transport perform a visual check that the top and lower link pins are firmly secured with original linch pins against unintentional release DANGER Risk of personal injury from cutting and impacts caused by unintentional lowering of the track marker during transportation Before road transport visually check that t...

Page 162: ... tractor lower link so that the mounted or towed implement cannot swing back and forth WARNING Danger of breaking during operation insufficient stability and insufficient tractor steering and braking power on improper use of the tractor These risks pose serious injuries or death Observe the permissible total weight of the mounted implement combination and the permissible axle and drawbar loads of ...

Page 163: ...ements folded out protrude to the side in the area of the traffic and put other road users at risk Moreover the permissible transport width of 3 m is exceeded Push the outer harrow elements into the main tube of the exact following harrow before you perform any transport journeys CAUTION Switch off the control terminal during road transport If the control terminal is switched on there is a risk of...

Page 164: ...the protective equipment is fully installed WARNING Risk of slipping stumbling or falling due to unauthorised climbing onto the implement and or carrying persons on the implement the loading board or the steps It is forbidden to ride on the implement and or climb on the implement when it is in operation Instruct persons to get off the loading board before starting the implement WARNING Risk of cut...

Page 165: ...g harrow into working position Page 146 4 Move the star wheel into working position Page 124 5 Move the tramline marker into working position Page 156 6 Check all implement settings Page 11 7 Instruct any people in the area to stand at a minimum distance of 20 m from the implement 8 Release the transport lock for the track markers see Soil tillage implement operating manual 9 Switch on the control...

Page 166: ...ed at working speed have been covered after changing from light to heavy soil and vice versa after setting the coulter pressure after readjusting the RoTeC depth control discs wheels hourly e g each time the seed hopper is refilled Check the seed placement depth 8 8 144 Check the tillage intensity of the exact following harrow 8 9 146 Check the tillage intensity of the roller harrow 8 10 149 ...

Page 167: ...ted to the Vario gearbox also rotates The implement sows the seed When the implement is sowing a small circle flashes in the display Fig 206 1 under the arrow and the figure Fig 206 2 shows the forward speed km h Fig 206 If seeding is interrupted e g when the coulters are raised when turning at end of the field if the drive chain snaps the gearbox and seeding shaft are stopped seeding is interrupt...

Page 168: ...er 2 Operate the control unit for the tractor lower link Raise the combination 3 Turn the combination The coulter and harrow must not contact the ground during turning Raising the combination before turning at the end of the field interrupts the seed supply by stopping the seeding shaft After turning at the end of the field 1 Start 2 Operate the control unit for the tractor lower link Lower the co...

Page 169: ...ck marker sections can shear off when colliding with an obstacle Track marker sections in a sheared off state should not be folded to prevent damage to the seed drill should be repaired see soil tillage implement operating manual 10 4 2 End of work on the field Move the seeding combination into transport position see section 9 1 page 159 DANGER Fold and secure the track markers see Soil tillage im...

Page 170: ...actor engine remove the ignition spanner disconnect the power supply between the tractor and the implement Disconnect the implement plug Risk of accident due to unintentional activation of the metering units or other implement components caused by star wheel movement DANGER Dressing dust is toxic and must not be inhaled or come into contact with the body Dressing dust can escape when filling the i...

Page 171: ...lap setting lever in hole 1 4 Set the pointer Fig 208 2 of the gearbox lever to the gearbox setting value 100 5 Firmly tighten the locking knob Fig 208 1 Fig 208 6 Place the calibration trays Fig 209 1 on the funnel rail see section Placing the calibration trays on the funnel rail page 129 7 Open all sliding shutters 8 Rotate the bottom flap lever across the group of holes Open the bottom flaps Th...

Page 172: ...tering unit 14 Lock the bottom flap setting lever in hole 8 if the implement will be parked for a longer period 15 Fasten the calibration trays to the seed hopper 16 Push the funnel rail up until it audibly clicks into place Open the bottom flaps if the seed drill is not to be used for a longer period If the bottom flaps are closed there is the risk of mice trying to get into the seed hopper becau...

Page 173: ... away before eliminating faults on the implement Wait for the implement to stop before entering the implement danger area CAUTION Before working on the implement couple the pack top seed drill and the soil tillage implement lower the implement combination onto level solid ground apply the tractor parking brake switch off the control terminal switch off the tractor engine remove the ignition spanne...

Page 174: ...ate To record the worked area and the required seed rate pulses from the star wheel are required over a calibration distance of 100 m Field surfaces change during work e g when changing from dry light soil to wet heavy soil This can also alter the calibration value Pulse 100 m If there are differences between the set and actual seed rate the calibration value Pulses 100 m has to be re determined b...

Page 175: ...ection 12 5 2 Page 189 Check all the components of the hydraulic system for leaks During operation Overview of checks during operation Section 10 3 1 Page 166 After finishing work daily Clean the implement if required Section 12 3 1 Page 178 Every week Vario gearbox check the oil level Section 12 7 Page 191 Every 3 months at least every 500 operating hours Specialist workshop Check and perform mai...

Page 176: ...BAH0107 0 02 20 12 2 Lubrication schedule Lubrication points Component Number of grease nipples Lubrication interval Note Fig 211 1 Tramline marker 2 1x annually Lubricants see section Oils and greases page 194 12 2 1 Lubrication points Fig 211 ...

Page 177: ... rolling away before working on the implement Wait for the implement to stop before entering the implement danger area CAUTION Before adjustment maintenance and repair work couple the pack top seed drill and the soil tillage implement lower the implement combination onto level solid ground apply the tractor parking brake switch off the control terminal switch off the tractor engine remove the igni...

Page 178: ...er open or remove the safety equipment in the hopper when the seeding shaft agitator shaft are running or as long as the seeding shaft agitator shaft can be unintentionally driven 12 3 1 Safety when cleaning the implement DANGER Dressing dust is toxic and must not be inhaled or come into contact with the body Wear protective clothing breathing mask safety glasses and gloves when filling the implem...

Page 179: ... legal regulations for handing and disposing of cleaning agents Do not clean any electrical components with high pressure cleaners Never aim the cleaning jet of the high pressure cleaner directly on lubrication points and bearings rating plates warning signs stickers and design foils Pay particular attention to the hydraulic hose lines during cleaning Do not exceed a jet pressure of 120 bar Always...

Page 180: ...t 2 Relieve the roller harrow to unload the formed rubber elements see section Setting the roller contact pressure page 150 The formed rubber elements are used as a spring loaded suspension for the roller harrow carrying arms As a result the roller harrow can follow the contours of the soil Fig 213 12 4 2 Folding down the lay shaft 1 Pull the calibration trays Fig 214 upwards out of the bracket Fi...

Page 181: ...0 181 3 Fold down the lay shaft Fig 216 1 Fig 216 At the same time a bracket Fig 217 1 that axially secures the lay shaft will be pulled out of the recess in the seed housing Fig 217 The solenoid if present is folded down along with the lay shaft Fig 218 ...

Page 182: ... two set collars Fig 219 2 Fig 219 6 Mesh the teeth Fig 220 1 of the drive pinion and the tramline fine seed metering wheels 7 Tighten the hexagon socket screws Fig 220 1 of the drive pinion in the notch of the lay shaft without tension Fig 220 8 Mesh the cogs Fig 221 1 of the lay shaft coupling and the seeding shaft spur gear 9 Hook in the tension springs Fig 221 2 on the pivot bearings Fig 221 3...

Page 183: ... wheels Only equip seed drills with switching 2 on the right side of the seed drill with tramline wheels The distance of the tramline wheels measured from the right outer seed drill side is one half of a cultivating tractor track width Only put tramline wheels on the left side of the seed drill on seed drills with switching 21 The distance of the tramline wheels measured from the left outer seed d...

Page 184: ...ing onto the new tramline seed housings Fig 224 8 Fasten the old tramline wheels to the seeding shaft Fig 225 Screw the hexagon socket screw Fig 225 1 into the fine seed metering wheel until the seed metering wheel is taken up by the seeding shaft with slight play If the hexagon socket screws are too tight the seed metering wheels will be distorted 9 Fold up the lay shaft see section Folding up th...

Page 185: ...the bottom flaps 3 Open the seeding shaft contact pressure bearings Fig 226 1 Fig 226 4 Unscrew the bolts Fig 227 1 5 Slide the connecting sleeve on the seeding shaft 6 Lift out the seeding shaft Fig 227 The bean seed metering wheels can be individually replaced with the seed metering wheels or can be replaced by a second seeding shaft It is easier to install them if the bean seed metering wheels ...

Page 186: ...Fig 228 1 onto the bean seeding shaft Fig 228 9 Remove the triangular carriers Fig 229 1 of the bean seed metering wheels for those bean seed metering wheels that are to be switched off later on to create the tramlines The triangular carriers Fig 229 1 of the other bean seed metering wheels grip into the recess on the seeding shaft Fig 229 ...

Page 187: ...ear wheels are meshed Fig 230 10 2 Rotate the axial lock Fig 231 1 so that the short arm is supported in the recess on the seed housing If the seed drill is refitted with normal and fine seed metering wheels turn the axial lock Fig 231 1 around and insert the long arm into the recess on the seed housing 11 Check that the seed metering wheel tramline control is working Fig 231 ...

Page 188: ...er link pins Adhere to the inspection intervals see section Maintenance schedule page 175 WARNING Risk of contusions catching and knocks when the implement unexpectedly releases from the tractor Check the upper and lower link pins for visible defects whenever the implement is coupled Replace worn top and lower link pins ...

Page 189: ...should not be used for longer than 6 years including any storage time of maximum 2 years The hydraulic hose line are marked with the manufacturing date see section 12 5 2 1 Even with proper storage and approved use hoses and hose connections are subject to natural aging thus limiting the duration of use However it may be possible to specify the length of use from experience values in particular wh...

Page 190: ...75 1 Close the shutter when the seed hopper is full 2 Empty the seed housing see section Emptying the seed hopper and seed housing page 170 3 Check that the bottom flaps Fig 233 1 are easy to move 4 Insert the bottom flap lever into hole 1 and secure it 5 Check whether the specified distance A is adhered to every seed housing While doing so rotate the seed metering wheel to be tested by hand on th...

Page 191: ...n Maintenance schedule page 175 1 Position the implement on a horizontal surface 2 Check the oil level Fig 234 The oil level must be visible in the oil sight glass Fig 234 1 There is no need to change the oil The oil filler neck Fig 234 2 is used to top up the Vario gearbox Refer to the table Fig 235 for the grade of transmission oil required ...

Page 192: ...nd pressurised state or when bent e g layer separation bubble formation pinching bends Leak points Tighten the screwed connections if necessary Damage or deformation of the hose assembly sealing function restricted minor surface damage is not a reason for replacement Movement of the hose out of the valve chest Corrosion of valve chest reducing the function and strength rating Installation requirem...

Page 193: ... exceeded When connecting a hydraulic hose line to moving parts the hose length must be measured such that the smallest approved bending radius is not undershot over the whole range of movement and or the hydraulic hose line is not over tensioned Attach the hydraulic hose lines onto the specified attachment points There avoid hose clips which impair the natural movement and length changes of the h...

Page 194: ...ks Fuchs Renolin MR5 VG22 Fig 235 12 9 2 Lubricants for grease nipples and grease guns Lubricate using a lithium saponified multi purpose grease with EP additives Company Lubricant designation ARAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Ratinax A The lubrication points on the implement are marked with the symbol Fig 236 Fig 236 Carefully clean the grease nipple and grease gun before lubrica...

Page 195: ...18 19 86 120 145 M 12x1 5 90 125 150 M 14 22 135 190 230 M 14x1 5 150 210 250 M 16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46 1450 2000 2400 M 30x2 1600 2250 2700 Tightening torques for r...

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Page 198: ...H DREYER GmbH Co KG Postfach 51 D 49202 Hasbergen Gaste Germany Tel 49 0 5405 501 0 email amazone amazone de http www amazone de ...

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Amazone AD 3000 Super Classic Line, Operating Manual

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Summary of Contents for AD 3000 Super Classic Line

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