Amada 1000ADP, Operation Manual

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125ADP/300ADP/1000ADP DUAL PULSE RESISTANCE WELDING POWER SUPPLY
990-922 v
Page
Section II. Operation .............................................................................................................................. 4-3
Start-Up
............................................................................................................................................ 4-3
Use Existing Weld Schedules .......................................................................................................... 4-3
Modifying Weld Schedules ............................................................................................................. 4-3
Set Peak Current Monitor limits ...................................................................................................... 4-4
Set Weld Counter Limits or Reset the Weld Counter. ..................................................................... 4-5
Set MENU Entries ........................................................................................................................... 4-5
Dual Weldhead Operation ............................................................................................................... 4-6
Programming Lock .......................................................................................................................... 4-6
Schedule Lock ................................................................................................................................. 4-7
Fast Welding .................................................................................................................................... 4-7
Turning the Unit OFF ...................................................................................................................... 4-7
Section III: Operational Notes ............................................................................................................... 4-8
Repetition
Rate ................................................................................................................................ 4-8
Automatic Power Turn-Down ......................................................................................................... 4-8
Open Load Protection ...................................................................................................................... 4-8
Extended Shut-down Procedure ...................................................................................................... 4-9
Chapter 5. Maintenance
Section I. Troubleshooting ..................................................................................................................... 5-1
Troubleshooting
............................................................................................................................... 5-1
Error Messages ................................................................................................................................ 5-2
Section II. Maintenance ......................................................................................................................... 5-4
Calibration
....................................................................................................................................... 5-4
Electrode Maintenance .................................................................................................................... 5-4
Parts Replacement ........................................................................................................................... 5-4
Section III. Repair Service ..................................................................................................................... 5-5
Appendix A. Technical Specifications ................................................................................................. A-1
Appendix B. Electrical and Data Connections ......................................................................................B-1
Appendix C. System Timing ..................................................................................................................C-1
Appendix D. Communications .............................................................................................................. D-1
Appendix E. The Basics of Resistance Welding ................................................................................... E-1
Appendix F. Quality Resistance Welding Solutions: Defining the Optimum Process ......................... F-1