Amada 1000ADP, Operation Manual

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125ADP/300ADP/1000ADP DUAL PULSE RESISTANCE WELDING POWER SUPPLY
990-922 iii
CONTENTS
Revision Record ......................................................................................................................................... ii
Contact Us .............................................................................................................................................. vi
Safety Notes ............................................................................................................................................. vii
Chapter 1. Description
Section I: Features .................................................................................................................................. 1-1
Features
............................................................................................................................................ 1-1
Display Screens ............................................................................................................................... 1-2
Description ....................................................................................................................................... 1-4
Section II: Major Components ............................................................................................................... 1-5
Major
Components .......................................................................................................................... 1-5
Front Panel Controls ........................................................................................................................ 1-5
UP/DOWN Buttons .................................................................................................................. 1-6
Polarity Select ........................................................................................................................... 1-7
Pulse Select ............................................................................................................................... 1-7
RUN .......................................................................................................................................... 1-7
MENU ...................................................................................................................................... 1-7
LIMITS / COUNTERS ............................................................................................................. 1-8
Pulse 1 & Pulse 2 ...................................................................................................................... 1-8
SQZ / HOLD ............................................................................................................................ 1-8
SAVE ........................................................................................................................................ 1-8
CLEAR ..................................................................................................................................... 1-8
CHARGE MONITOR Light .................................................................................................... 1-9
WELD/NO WELD Switch .............................................................................................................. 1-9
Emergency Stop Switch Operation .................................................................................................. 1-9
Chapter 2. Installation and Setup
Section I: Installation ............................................................................................................................. 2-1
Unpacking
........................................................................................................................................ 2-1
Space Requirements ......................................................................................................................... 2-1
Utilities ............................................................................................................................................ 2-2
Power ........................................................................................................................................ 2-2
Compressed Air and Cooling Water ......................................................................................... 2-3
Input Logic Configuration ............................................................................................................... 2-3
Section II. 125ADP & 300ADP External Equipment Connections ....................................................... 2-4
Emergency
Stop Switch ........................................................................................................... 2-4
Weld Head Connections to Power Supply Terminals .............................................................. 2-5
Foot Pedal-Actuated Weld Head Connection ........................................................................... 2-6
EZ-AIR Weld Head Connections ............................................................................................. 2-7
24 VDC EZ-AIR ................................................................................................................ 2-7
24 VAC EZ-AIR ................................................................................................................ 2-8