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Alamo Industrial Traxx RF, Operator'S Manual

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Alamo Industrial Traxx RF Operator'S Manual Download Page 182

MAINTENANCE

TRAXX RF   04/14

Maintenance Section 5-38

© 2014 Alamo Group Inc.

MAINTENANCE

Proper Torque for Fasteners

The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to
this chart to determine the grade of bolts and the proper torque except when specific torque values are
assigned in manual text.

RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL*

NOTE:

 These values apply to fasteners as received from supplier, dry or when lubricated with normal engine

oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are
used. This applies to both UNF fine and UNC coarse threads.

Summary of Contents for Traxx RF

Page 1: ...erator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained i...

Page 2: ......

Page 3: ...manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Industrial If you would like a VHS video tape of the video please email AEMVideo alamo group...

Page 4: ...MA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSale...

Page 5: ...anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Alamo Indust...

Page 6: ...taining the specified operating pressure and the potential hazard of oils penetrating the skin IMPLEMENTS I have explained that it is not possible to guard against thrown objects when the head or mowe...

Page 7: ...PTION OF THE SNOW BLOWER 2 6 ASSEMBLY SECTION 3 1 GENERAL INSTRUCTIONS 3 2 STANDARD EQUIPMENT 3 2 MACHINE LIFTING POINTS 3 2 Instructions to Uncrate Your TRAXX RF 3 3 OPTIONAL HITCH 3 5 Installation o...

Page 8: ...5 3 Maintenance Schedule Hydraulic Oil 5 5 Maintenance Schedule General Machine 5 6 Hydraulic Fluid 5 9 Checking Hydraulic Oil Level 5 9 Checking Engine Oil Level 5 10 COOLANT CHECK 5 11 CHANGING ENG...

Page 9: ...res 5 32 FUSES AND RELAYS 5 33 FUSE PANEL 5 34 TROUBLESHOOTING ENGINE DOESN T START 5 38 TROUBLESHOOTING RADIO CONTROL CONNECTION 5 39 TROUBLESHOOTING ENGINE REVS BUT IT DOESN T SPEED UP 5 40 Proper T...

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Page 11: ...Safety Section 1 1 2014 Alamo Group Inc SAFETY SECTION...

Page 12: ...this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result...

Page 13: ...onal for medication impairment side effects STAY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights...

Page 14: ...AVOID EQUIPMENT FALLING while working near or under lifted implement or components raised by tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely sup...

Page 15: ...TRACTOR OR IMPLEMENT WHEN BACKING tractor to implement hitch DO NOT ALLOW BYSTANDERS between tractor and implement BEFORE connecting and disconnecting implement hitch STOP TRACTOR ENGINE place transm...

Page 16: ...eats or spiked track on concrete hillsides or hard hillside surfaces Operation of the spiked or cleated track on concrete or hard surface hillsides could result in sudden and violent loss of traction...

Page 17: ...rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT f...

Page 18: ...mower is raised or in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects ca...

Page 19: ...en standing on a slope above the mower make sure your footing is stable and solid to prevent slipping or falling into the path of the mower Do not operate the tractor mower in areas where you cannot c...

Page 20: ...STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage...

Page 21: ...for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard t...

Page 22: ...identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk Support equipment with a FIRE EXTINGUISHER D...

Page 23: ...tating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT...

Page 24: ...afts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specif...

Page 25: ...on Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this p...

Page 26: ...ote Controlled Machine 10 D782 1 IMPORTANT Short Circuit Hazard 11 D772 1 DANGER Multi Hazard 12 D779 1 WARNING Use Genuine Parts 13 D780 1 IMPORTANT Safety Mower Training 14 TR477162 1 LOGO Alamo Ind...

Page 27: ...SAFETY TRAXX RF 05 14 Safety Section 1 17 2014 Alamo Group Inc SAFETY Decal Description...

Page 28: ...SAFETY TRAXX RF 05 14 Safety Section 1 18 2014 Alamo Group Inc SAFETY...

Page 29: ...SAFETY TRAXX RF 05 14 Safety Section 1 19 2014 Alamo Group Inc SAFETY...

Page 30: ...SAFETY TRAXX RF 05 14 Safety Section 1 20 2014 Alamo Group Inc SAFETY...

Page 31: ...SAFETY TRAXX RF 05 14 Safety Section 1 21 2014 Alamo Group Inc SAFETY...

Page 32: ...SAFETY TRAXX RF 05 14 Safety Section 1 22 2014 Alamo Group Inc SAFETY...

Page 33: ...SAFETY TRAXX RF 05 14 Safety Section 1 23 2014 Alamo Group Inc SAFETY...

Page 34: ...SAFETY TRAXX RF 05 14 Safety Section 1 24 2014 Alamo Group Inc SAFETY...

Page 35: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or main...

Page 36: ......

Page 37: ......

Page 38: ...dditional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct contro...

Page 39: ...icates a property damage message DANGER WARNING CAUTION NOTICE A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before oper...

Page 40: ...ic areas such as parks and cemeteries The Industrial Agricultural Mower Sickle Bar Flail Rotary Boom Folding Wing Rotary Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay...

Page 41: ...r and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand...

Page 42: ...From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fuelin...

Page 43: ...ting Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety...

Page 44: ...and unloading the mower Keep Children Away from Equipment No Riders Shut Down Unattended Equipment Keep Bystanders Away Follow A Safety Program Know The Equipment Read and understand the DANGER WARNI...

Page 45: ...t all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection C...

Page 46: ...for anyone under on or near the equipment Clear everyone from these areas Sound a warning Remove or Mark Debris and Obstacles Walk Around the Worksite Deep mud Wet spots Soft soil Rough spots Power l...

Page 47: ...t or engagement problems Check the equipment for excessive vibration and unusual noises Check Instruments and Controls Start Only from Operator s Seat Use ROPS and Seat Belt Use a Do Not Operate Tag D...

Page 48: ...e Guards and Shields Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor draw...

Page 49: ...e within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Rotating Blades Keep Away Do Not Operate a Damaged Mower Operate Safely Mower shielding is des...

Page 50: ...rass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of...

Page 51: ...s And Risks Check for overhead obstructions with raised wing or boom mowers to avoid serious injury or death by contact with Electrical power lines and apparatus Low tree limbs Other overhead obstruct...

Page 52: ...ront end toward the ditch Avoid Hitting Obstructions Keep Bystanders Away from Mowing Area 300 ft 92 m Operate Safely Raised wing and boom mower ditch bank operations may reduce the mower s thrown obj...

Page 53: ...ly Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators wh...

Page 54: ...ant habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s...

Page 55: ...all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING D...

Page 56: ...asses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose mater...

Page 57: ...locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any...

Page 58: ...you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks Ventilate Work Area Use Proper Support for R...

Page 59: ...ing the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Pr...

Page 60: ...thest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jum...

Page 61: ...ted speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings a...

Page 62: ...ace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be...

Page 63: ......

Page 64: ...manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la m quina en todo momento Lea y aseg...

Page 65: ...e de da os a la propiedad NOTICE PELIGRO ADVERTENCIA PRECAUCI N AVISO DANGER WARNING CAUTION Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguri...

Page 66: ...d industrial para agricultura Barra en forma de hoz Triturador Giratorio Aguil n Giratorio con lateral plegable Tipos de cortadora de c sped de disco para agricultura Las cortadoras de c sped de disco...

Page 67: ...Aproveche los programas de capacitaci n que se ofrecen en su zona Solic tele al distribuidor de equipos o al supervisor que le explique cualquier informaci n que no comprenda Explique las instruccion...

Page 68: ...l motor de la cortadora y del tractor y retire la llave mientras llena el dep sito de combustible Tenga precauci n adicional cuando carga combustible en un motor caliente Nunca fume mientras carga com...

Page 69: ...empleadores tienen reglas que rigen la operaci n y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicaci n nueva verifique con el supervisor o con el coordinador de seguridad Av...

Page 70: ...uipos No lleve pasajeros Apague los equipos cuando est n sin vigilancia Mantenga a las personas ajenas alejadas Cumplimiento del programa de seguridad Conozca los equipos Lea y aseg rese de comprender...

Page 71: ...os los escudos y guardas est n en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la l nea motriz de la TDF la caja de engranajes y las guardas y es...

Page 72: ...zonas Haga sonar una advertencia Retire o marque los residuos y obst culos Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoronamientos Obst culos tocones Excavaciones Agua...

Page 73: ...che de la l nea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Revise los instrumentos y controles Arranque nicamente desde el asiento del operador Use el ROPS y el...

Page 74: ...montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople r pido del enganche de tres puntos si est instalado Inst lelo nicamente al en...

Page 75: ...hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctame...

Page 76: ...Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco est n dise adas para usar velocidades de desplazamiento mayores cuan...

Page 77: ...l n Peligros y riesgos de obstrucciones elevadas Verifique en busca de obstrucciones elevadas con las cortadoras que tienen el lateral o el aguil n elevado para evitar lesiones graves o la muerte por...

Page 78: ...montaje lateral o con aguil n el extremo delantero del tractor puede desviarse hacia la zanja Operaci n con seguridad Los trabajos en orillas de zanjas con aguil n y lateral elevado pueden reducir la...

Page 79: ...e en caminos Antes de operar en la v a p blica Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u op...

Page 80: ...en un h bito El apagado correcto de un tractor y una cortadora de c sped puede ayudar a evitar accidentes cuando la cortadora est sin vigilancia Apague la cortadora siguiendo los procedimientos espec...

Page 81: ...e la m quina El mantenimiento puede ser peligroso si no se realiza correctamente Aseg rese de tener las habilidades necesarias la informaci n y las herramientas y equipos correctos para realizar el tr...

Page 82: ...antiparras o protecci n facial Proporcionan protecci n ocular para fluidos bajo presi n mientras se esmerila y se realizan servicios a las bater as Tambi n es necesaria protecci n contra residuos l qu...

Page 83: ...tes de trabajar cerca o debajo de una cortadora con laterales Alivie la presi n antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presi n de los resortes antes de desarmar un...

Page 84: ...rcidos o pellizcados Nunca use ganchos doblados o deformados Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados Retire la llave y lea el manual de mantenimiento Pr cticas de se...

Page 85: ...afloje la tapa de llenado con lentitud y ret rela gradualmente Nunca restablezca una v lvula de alivio del sistema hidr ulico a una presi n mayor que la recomendada por el fabricante Use protecci n oc...

Page 86: ...spas pueden encender gases explosivos presentes en la bater a Cuando desconecta cables despu s de un arranque con puente retire los cables en el orden inverso al de la conexi n es decir la conexi n fi...

Page 87: ...32 km h Evite la explosi n de los neum ticos Realizaci n de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la m quina Apriete todos los pernos accesorios y conexiones c...

Page 88: ...ellos Sustituya las hojas da adas Inspeccione las hojas de la cortadora diariamente o despu s de golpear alg n objeto s lido Si una hoja de la cortadora de c sped se da a est doblada agujereada rajada...

Page 89: ...Introduction Section 2 1 2014 Alamo Group Inc INTRODUCTION SECTION...

Page 90: ...imary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from i...

Page 91: ...INTRODUCTION TRAXX RF 04 14 Introduction Section 2 3 2014 Alamo Group Inc INTRODUCTION SN 00323 and Above SN 00322 and Below...

Page 92: ...round a low center of gravity which makes it ideal for mowing steep sided banks With it s high grip track anti slipping technology including ground gripping rubber tracks insuring every component is s...

Page 93: ...s other than fuel Before use all packaging must be removed and the transport fasteners loosened The strobe light will be supplied and needs to be installed The standard items supplied will be as follo...

Page 94: ...in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registr...

Page 95: ...Safety Rod 3 Turbine Rotor 14 Adjustable Slides 4 Chimney 15 Snow Scraping Ring 5 Chimney rotation powered by Hydraulic Motor 16 Throwing Guard 6 Baffle 17 Jack Pipes for Baffle Tilt 7 Jack for Baffle...

Page 96: ...duction Section 2 8 2014 Alamo Group Inc INTRODUCTION Alamo Industrial offers Optional Equipment available for the Traxx RF OPTIONAL HITCH ALAMO INDUSTRIAL An Alamo Group Company Post Office Drawer 54...

Page 97: ...remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether o...

Page 98: ......

Page 99: ...Assembly Section 3 1 2014 Alamo Group Inc ASSEMBLY SECTION...

Page 100: ...e with Mounted Receiver Transmitter and Battery Pack Reserve Battery Pack Batter Charger 12V CA Strobe Light Belt for the Radio Control Ignition Key Traxx RF Operator s Manual Traxx RF Part s Manual M...

Page 101: ...the full charge to ensure proper operation and enhanced battery performance Attached to the roll cage is a canister containing the owner s manual Please read and understand the manual before attempti...

Page 102: ...he TRAXX RF must be pulled out into the ON position These stop switches must be twisted approximately 1 8 turn counterclockwise before they will pop out Communication must be confirmed by sounding the...

Page 103: ...les of hitch with holes of the pre drilled holes on unit frame as shown Refer to images Asm RC 0002 ASM RC 0003 and Asm RC 0004 Once aligned insert 2 socket head bolts 2 flatwashers and 2 nuts and tig...

Page 104: ...itch remove existing wheel motor cover plates and replace with the new cover plates that came with the hitch kit Reinstall hardware and torque to 32 ft lbs Bolts on the new wheel motor cover plates ar...

Page 105: ...which shipped with the TRAXX RF unit Please inspect and account for each line item TRAXX RF unit Traxx unit Head Roll bar Transmitter and Battery Pack Reserve Battery Pack Battery Charger 12V CA Strob...

Page 106: ......

Page 107: ...Operation Section 4 1 2014 Alamo Group Inc OPERATION SECTION...

Page 108: ...ny model Some pictures may show shields and safety equipment removed for picture clarity NEVER operate implement without all shields and safety equipment in place and in good operational condition The...

Page 109: ...eed control within each range Proportional track speed and steering control with joystick inverter switc h Inverter shall switch to synchronize the joystick functions to match the direction of travel...

Page 110: ...thick tube and supported by double row tapered roller bearings A full width adjustable rear roller to evenly control the cutting height Roller is constructed of 4 dia x 16 thick tubing A center feed h...

Page 111: ...d Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safe...

Page 112: ...t adequate ventilation The exhaust fumes can be hazardous to your health SG 23 4 LINKING REMOTE CONTROL UNIT TO MACHINE To operate the machine remotely the control unit must first be linked to the mac...

Page 113: ...4 Operation Section 4 7 2014 Alamo Group Inc OPERATION Never operate a starter for excessive uninterrupted periods attempting to start an engine as this can damage or burn out the starter motor 4 1 Ig...

Page 114: ...eater will utilize a solid state lighting system with integrated temperature gauge Traxx RF Units delivered with Serial Number 021200089 up to 011400322 will utilize a solid state lighting system with...

Page 115: ...OPERATION TRAXX RF 04 14 Operation Section 4 9 2014 Alamo Group Inc OPERATION 4 3 Ignition Panel Warnings...

Page 116: ...est idle setting no idle control and with the cutter off Is to be used ONLY for emergency transport due to a breakdown or for diagnosing an issue with the controller NEVER attempt to operate the mower...

Page 117: ...turn left press only Button E 4 To reverse tractor press Buttons B and F at the same time 5 To move in counter rotation to the right press Buttons E and B 6 To move in counter rotation to the left pre...

Page 118: ...f the machine itself In all instances stated above emergency stopping of the machine will take a maximum of 0 2 seconds from execution of the automatic or manual command and the following actions will...

Page 119: ...ery low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown...

Page 120: ...t if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation...

Page 121: ...times Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011_B Ensure rubber deflectors are in position and not damaged Replace worn broken and missi...

Page 122: ...ness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing knives as complete sets to maintain cuttershaft balance Remove any grass or...

Page 123: ...urely blocked up and all hydraulic pressure has been relieved Item Checked Needs Repair Notes Controller Check Battery for charge Charger and Extra Battery available Fire Extinguisher Charged and avai...

Page 124: ...nections Leaks Engine Oil Level Oil fill Locations Castrol Suntec 5w40 Hydraulic connections to Radiator Check for leaks Beacon Attached Hydraulic Filter Check connections Check for leaks Battery LH C...

Page 125: ...eflectors front and rear Mower Pivot Attachment Excessive Bushing wear Spring Impact Bolts adjusted CUTTERSHAFT 2 Types Blades Missing Bent Chipped Bushings worn Bolts and Nuts Check for leaks Mower B...

Page 126: ...and backwards movements are controlled by using the left hand joystick A on the remote controls push the lever forward to move the machine forward pull the lever backwards to move the machine backwar...

Page 127: ...an be limited with the use of the GroundSpeed Bios Potentiometer The Operator should always check to be sure the Gear Range is set to the I or first gear prior to switching on the mower or operating o...

Page 128: ...greater the bias Although steering will still need to be monitored and operated as normal it will be to a much lesser degree 9 5 Flail Head Tool Height Control The tool height is controlled by forwar...

Page 129: ...RPM The speed of the engine is adjusted using control buttons R and S pressing button R will increase engine revs and pressing button S will decrease the revs Cuttershaft Operation For new models wit...

Page 130: ...actor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure saf...

Page 131: ...e horizontal plane When the machine maneuver over an obstacle a space is created between the bearing roller and the track This can cause the track to come off its seat The same situation can occur in...

Page 132: ...t a solid object or foreign debris stop the mower and tractor at once Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area...

Page 133: ...height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and...

Page 134: ...ith metal cleats or spiked track on concrete hillsides or hard hillside surfaces Operation of the spiked or cleated track on concrete or hard surface hillsides could result in sudden and violent loss...

Page 135: ...y buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk Support equipment with a FIRE EXTINGUISHER DO NOT SM...

Page 136: ...the machine Press the STOP button C for shutdown the radio If the machine is to be left unattended the key should be removed and control unit and key placed in a secure location Reversible Fan Control...

Page 137: ...and make replacements immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at...

Page 138: ...RF the parking brake system must be manually released This procedure is performed by gaining access to the brake release nut at the back of the Drive Motor Proper release of the manual brake requires...

Page 139: ...a small screwdriver or blade to pry the rubber dust cover from the brake release access hole at the rear of the drive motor brake assembly Retain the plug for reinstallation following completion of t...

Page 140: ...e the nut and then the washer to the bolt Thread the bolt down most of the way to the head of the bolt Locate a steel plate approximately 1 2 thick by 3 wide with a length of 25cm Plate Included in to...

Page 141: ...hank of the screw and thread the nut down until it is in firm contact with the metal support plate Use a suitably sized wrench to slowly tighten the nut against the washer and the support plate Tighte...

Page 142: ...to tow or lift the TRAXX RF machine Straps and lifting connections should be rated at a minimum of 2 ton and be free from defects DANGER Failure to use a suitably rated towing or lifting strap or usi...

Page 143: ...g process release the pressure on the nut then remove the hexhead capscrew nut and washer Remove the support plate and reinstall the rubber dust plug in the back cover of the drive motor Reinstall the...

Page 144: ...orn Replace lower track guide position Lower roller worn Replace lower roller Oil leakage Hardened seals Clean around component and recheck after a few days Gasket Seals damaged or worn Contact dealer...

Page 145: ...Maintenance Section 5 1 2014 Alamo Group Inc MAINTENANCE SECTION...

Page 146: ...pair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION I...

Page 147: ...e a long and trouble free service life Check the tracks daily for loose spikes or cleats Check the Drive and Driven sprockets daily for wear Check the undercarriage system every 4 hours for mud sticks...

Page 148: ...arriage 3 There may be a a plug installed at the end of the grease valve If there is a plug remove it 4 The special fittings will be in the box that contained the remote 5 Install the grease gun on th...

Page 149: ...cessive Wear Sludge Gumming Etc NOTE Dadolin HLP SYNTH E 46 can be mixed with Panolin HLP SYNTH 46 without voiding warranty Alamo Industrial will only guarantee that our products are free from defects...

Page 150: ...Air filter element Remove air filter cap clean debris from filter See Air Filter Cleaning and Replacement Section Hydraulic oil level Engine fuel level Engine fuel water separator Condition fuel valve...

Page 151: ...ce engine oil Replace engine oil filter Replace engine air filter Every 3000 Working Hours Drain and replace hydraulic oil Replace hydraulic oil filter Maintenance Schedule Track Components Daily Chec...

Page 152: ...r basis Check that all fastenings supports steel structural parts welds and pins etc are in good condition Ensure paint is kept in good condition Hydraulic Hoses Hoses and hydraulic connections should...

Page 153: ...or Yellow Metal Etching Negative Foaming Cavitation Incompatibility Excessive Wear Sludge Gumming Etc Alamo Industrial will only guarantee that our products are free from defects if Panolin HLP Synth...

Page 154: ...loss of lubrication when operated on hills and will void the engine warranty Park the machine on a firm level site Ensure engine is switched off and the key removed and pocketed Remove dipstick and wi...

Page 155: ...low fill the radiator until the level returns to the ideal level Re close the tap and the lid CHANGING ENGINE OIL AND FIL TER The procedure for changing the engine oil and filter is as follows Oil Ca...

Page 156: ...place filler cap and start engine Run engine for 5 minutes Stop for 3 minutes before checking the oil level is correct Note Used engine oil is both a dangerous waste and a precious raw material collec...

Page 157: ...as drained completely replace drain plug and refit protection plate DO NOT MIX HYDRAULIC OILS Some specific properties of or detergents contained in hydraulic oil and synthetic hydraulic oil vary and...

Page 158: ...dule using quality original filters as specified and supplied by the manufacturer Refill the hydraulic oil tank with PANOLIN HLP SYNTH E 46 hydraulic oil or Panolin HLP Synthetic 46 hydraulic oil Chec...

Page 159: ...hocked using suitable equipment specifically designed for the task and capable of supporting its weight Access to the valve is gained by removal of the protection plate which is held in position by si...

Page 160: ...or bowl that will from time to time need to be purged The frequency of this task will primarily depend on the quality of the diesel being used The filter bowl should be regularly inspected and water d...

Page 161: ...nd attach with hooks 7 Check for debris in the external drain NOTE Do not wash the air filter cartridge Do not use solvents Do not oil the cartridge SUPPORT SPRINGS The hydraulic rams that position th...

Page 162: ...ort blocks specifically designed to protect surfaces Transport Blocks The rubber transport blocks have holes in them that fit on the spikes Secure them by pushing them onto each set of accessible spik...

Page 163: ...to work on any machine that is not safely supported and chocked using suitable equipment specifically designed for the task and capable of supporting its weight Ensure suitable safety gear is worn at...

Page 164: ...and are not obstructed A rolling stand as shown can be used to support the mower The stand is firmly attached to the mower frame at the roll bar mounting locations The Mower Head should be removed whe...

Page 165: ...oosened grease will eject from the threaded hole Loosen until grease no longer is ejecting and the nut is loose It is not necessary to completely remove the nut 5 Using a suitable pry bar or lever arm...

Page 166: ...the track on the sprockets at the same time to allow the track to Walk Off of the undercarriage The track is heavier than it looks Do Not try to hold its weight rather let it fall to the floor Note B...

Page 167: ...tension pressure as follows Every 5 hours of operation of the first 25 hours after installation or with a new machine After the first 25 hours check every 40 hours of operation Track Tension Kit A gr...

Page 168: ...utilized on the Traxx RF mower provide a transfer of power from the hydraulic system to the cuttershaft of the mower This allows the belts to act much like a clutch and to slip on the pulleys when the...

Page 169: ...Group Inc MAINTENANCE 3 Loosen the adjuster locknut and turn the adjuster bolt to relieve the belt tension 4 Remove the old belts and replace with the proper new belts NOTE All belts should be replace...

Page 170: ...1 4 7 Install front belt cover Ensure that the grease fitting access hole is aligned with the grease fitting MOWER CUTTING HEIGHT ADJUSTMENT Loosen the front bolt and remove the rear bolt on both sid...

Page 171: ...Proper replacement of the Roller Bearing or Roller requires that the entire roller assembly be removed from the mower housing 2 Remove the two Roller Bracket Bolts which retain the Roller Brackets to...

Page 172: ...To remove the existing knives remove the bolts and nuts and discard them Also discard the spacers and the knives Replace with new knives spacers bolt and nut WORN KNIFE ASSEMBLY WORN PARTS REMOVED KNI...

Page 173: ...may result in binding of the blades during operation and may produce vibration MOWER KNIFE INSPECTION Bolt wear will be pronounced at the blade location SPACERS COMPACTED Spacers will become compacte...

Page 174: ...the broken part with tremendous force which may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or...

Page 175: ...rge hard objects where the knife hanger lugs themselves are hitting the hard objects Lugs should be replaced using arc welding equipment so as not to direct too much heat in one area of the shaft 4 Cu...

Page 176: ...s or hoses will be caught or pinched when the TRAXX RF is in operation 4 Secure all wires and hoses 5 Thoroughly lubricate the TRAXX RF 6 Change the hydraulic filter and fill the reservoir with new hy...

Page 177: ...ver screws and removing the top of the electrical box Use Great care and retain the rubber seals Re install all screws seals and washers upon reassembly to prevent damage due to water entry into the e...

Page 178: ...MAINTENANCE TRAXX RF 04 14 Maintenance Section 5 34 2014 Alamo Group Inc MAINTENANCE FUSE PANEL Traxx RF Units with Serial Number 00323 and Greater...

Page 179: ...MAINTENANCE TRAXX RF 04 14 Maintenance Section 5 35 2014 Alamo Group Inc MAINTENANCE Traxx RF Units with Serial Number 00089...

Page 180: ...MAINTENANCE TRAXX RF 04 14 Maintenance Section 5 36 2014 Alamo Group Inc MAINTENANCE Traxx RF Units with Serial Number 00088 and lower...

Page 181: ...Use proper viscosity oil Drive Coupling broken Inspect Coupling for sheared Spline Spline or Key System noisy Air in system due to low oil level Fill in reservoir to sight glass Loose Suction Line Tig...

Page 182: ...the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply...

Page 183: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 24 2014 Alamo Group Inc SEGURIDAD...

Page 184: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 23 2014 Alamo Group Inc SEGURIDAD...

Page 185: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 22 2014 Alamo Group Inc SEGURIDAD...

Page 186: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 21 2014 Alamo Group Inc SEGURIDAD...

Page 187: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 20 2014 Alamo Group Inc SEGURIDAD...

Page 188: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 19 2014 Alamo Group Inc SEGURIDAD...

Page 189: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 18 2014 Alamo Group Inc SEGURIDAD...

Page 190: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 17 2014 Alamo Group Inc SEGURIDAD...

Page 191: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 16 2014 Alamo Group Inc SEGURIDAD...

Page 192: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 15 2014 Alamo Group Inc SEGURIDAD...

Page 193: ...SEGURIDAD TRAXX RF 04 14 Secci n de Seguridad 1 14 2014 Alamo Group Inc SEGURIDAD Descripci n de Calcoman as...

Page 194: ...l mina las l minas los cortador ejes los cuchillos las suspensiones del cuchillo los rodillos los componentes del engranajes de conducci n y los cojinetes Estas piezas se hacen y se prueban a las espe...

Page 195: ...omponentes de la cortadora Esto puede causar vibraciones y fallas de los componentes que se desprendan de la cortadora REALICE LAS TAREAS DE SERVICIO REPARACI N LUBRICACI N Y MANTENIMIENTO QUE SE DESC...

Page 196: ...terr neos PAUTAS DE PREVENCI N DE INCENDIOS durante la operaci n reparaci n y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetaci n Mantenga el equ...

Page 197: ...DO DE ALTA PRESI N PUEDEN NO SER VISIBLES AL VERIFICAR FILTRACIONES HIDR ULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDR ULICOS SIEMPRE USE gafas de seguridad y guantes impenetrables USE papel o cart n p...

Page 198: ...NOS LOS PIES y EL CUERPO a las cuchillas giratorias l neas de conducci n y partes hasta que todos los elementos m viles se hayan detenido NO ponga las manos o los pies debajo de las plataformas de la...

Page 199: ...la corta dora Cuando este parado en un pendiente encima de la cortadora asegurese que sus pies estan estable y solidos para evitar resbalar o caer en el camino de la cortadora NO Funcione la cortador...

Page 200: ...turas fijas guardarrailes de metal y estructuras de cemento 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSPECCIONE y REEMPLACE las cuchillas da...

Page 201: ...ir desprendidos de la plataforma a gran velocidad 1 MARQUE los objetos que no se puedan quitar 2 EVITE estos objetos cuando use la cortadora INSPECCI N DEL REA PARA DETECTAR HIERBA ALTA Y MALEZAS INSP...

Page 202: ...DAR MARCHA ATR S el tractor hacia el enganche del implemento NO PERMITA QUE HAYA PERSONAS entre el tractor y el implemento ANTES de conectar y desconectar el enganche del implemento APAGUE EL MOTOR D...

Page 203: ...ulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CA DA DEL EQUIPO al trabajar cerca o debajo de las alas los componentes e implementos elevados por un enganche de tractor...

Page 204: ...NT NGASE ALERTA la operaci n prolongada puede causar fatiga HAGA UNA PAUSA y DESCANSE SEGURIDAD DE OPERACI N GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o...

Page 205: ...e producir al operar este equipo Indica una situaci n peligrosa inminente que de no ser evitada OCASIONAR la MUERTE O UNA LESI N MUY GRAVE Indica una situaci n peligrosa inminente que de no ser evitad...

Page 206: ...Secci n de Seguridad 1 1 2014 Alamo Group Inc SECCI N DE SEGURIDAD...

Page 207: ......

Page 208: ...la presi n operativa especificada y prevenir el posible riesgo de que el aceite penetre en la piel IMPLEMENTOS He explicado que no es posible proteger contra objetos arrojados cuando el cabezal est e...

Page 209: ...dor de la Cortadora Manual de Seguridad del Operador de la Cortadora AEM Nombre del solicitante Tel fono Direcci n del solicitante Ciudad Estado C digo postal Modelo de cortadora N mero de serie Fecha...

Page 210: ...una pregunta acerca de la operaci n segura comun quese con su supervisor con el distribuidor o con Alamo Industrial Si desea recibir una copia del video en VHS env e un mensaje de correo electr nico a...

Page 211: ...le do y comprendido la totalidad de este manual Comun quese con el distribuidor si necesita explicaci n sobre alguna instrucci n que no haya comprendido del todo Los cuidados que brinde a su Implement...

Page 212: ...es una parte esencial de la operaci n segura de esta m quina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operaci n contenidas en este manual antes de...

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