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ABB ACS850-04 series, Firmware Manual

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ABB ACS850-04 series Firmware Manual Download Page 6

6   Table of contents

4. Program features

What this chapter contains  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  57
Application macros  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   58
Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   58
Autophasing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   58
Constant speeds   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   59
Critical speeds  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   59
DC voltage control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   59

Overvoltage control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   59
Undervoltage control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   60
Voltage control and trip limits  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   60
Brake chopper  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  61

Drive-to-drive link  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   61
Emergency stop  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   62
Encoder support  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   62
Energy optimizer   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   62
Fieldbus control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   63
Jogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   63
Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   64

Peak value logger   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   64
Amplitude loggers   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   64

Maintenance counters   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   65
Mechanical brake control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  66
Process PID control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   70

Sleep function for process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   70

Programmable analog inputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   71
Programmable analog outputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   72
Programmable digital inputs and outputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   72
Programmable relay outputs   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   72
Programmable protection functions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   72

Start interlock (parameter 

10.20

)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   72

External fault (parameter 

30.01

)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73

Local control loss detection (parameter 

30.03

)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73

Motor phase loss detection (parameter 

30.04

)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73

Earth fault detection (parameter 

30.05

)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73

Supply phase loss detection (parameter 

30.06

) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73

Safe Torque Off detection (parameter 

30.07

)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73

Switched supply and motor cabling (parameter 

30.08

)  . . . . . . . . . . . . . . . . . . . . . . . . . .   73

Stall protection (parameters 

30.09

…

30.12

)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73

Scalar motor control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   74

IR compensation for a scalar controlled drive  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   74

Signal supervision   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   74
Speed controller tuning   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   74
Thermal motor protection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  76

Thermal motor protection model   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   76
Temperature measurement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   76
Settings   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   77

Timers   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   77
User-definable load curve   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  79
User-definable U/f curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   79

Summary of Contents for ACS850-04 series

Page 1: ...ACS850 Firmware Manual ACS850 Standard Control Program...

Page 2: ...anual 3AUA0000026234 English DRIVE FIRMWARE MANUALS ACS850 Standard Control Program Firmware Manual 3AUA0000045497 English OPTION MANUALS FIO 01 Digital I O Extension User s Manual 3AFE68784921 Englis...

Page 3: ...Firmware Manual ACS850 Standard Control Program 3AUA0000045497 Rev C EN EFFECTIVE 2009 07 20 2009 ABB Oy All Rights Reserved Table of contents...

Page 4: ......

Page 5: ...ng instructions 17 Basics of operation 17 List of tasks 18 Help and panel version Any mode 19 Basic operations Any mode 20 Output mode 21 Parameters 23 Assistants 30 Changed Parameters 32 Fault Logger...

Page 6: ...mable analog outputs 72 Programmable digital inputs and outputs 72 Programmable relay outputs 72 Programmable protection functions 72 Start interlock parameter 10 20 72 External fault parameter 30 01...

Page 7: ...s chapter contains 93 Terms and abbreviations 93 Parameter listing 94 01 Actual values 94 02 I O values 95 03 Control values 101 04 Appl values 102 06 Drive status 103 08 Alarms faults 106 09 System i...

Page 8: ...Additional parameter data What this chapter contains 237 Terms and abbreviations 237 Fieldbus addresses 238 Pointer parameter format in fieldbus communication 238 32 bit integer value pointers 238 32...

Page 9: ...What this chapter contains 287 Speed feedback 288 Speed reference modification and ramping 289 Speed error handling 290 Torque reference modification operating mode selection 291 Process PID 292 Direc...

Page 10: ...10 Table of contents...

Page 11: ...the complete safety instructions before you install commission or use the drive The complete safety instructions are given at the beginning of the Hardware Manual Read the software function specific...

Page 12: ...t description of each macro together with a connection diagram Parameters describes the parameters of the drive Additional parameter data contains further information on the parameters Fault tracing l...

Page 13: ...850 control panel The control panel can be used to control the drive read status data and adjust parameters Features alphanumeric control panel with an LCD display copy function parameters can be copi...

Page 14: ...nel onto a cabinet door are available in ACS CP U Control Panel IP54 Mounting Platform Kit Installation Guide 3AUA0000049072 English Electrical installation Use a CAT5 straight through network cable w...

Page 15: ...n the center of the LCD display Increments a value if a parameter is selected Increments the reference value if the upper right corner is highlighted Holding the key down changes the value faster 6 Do...

Page 16: ...row Drive is running at reference Dotted rotating arrow Drive is running but not at reference Stationary arrow Drive is stopped Dotted stationary arrow Start command is present but the motor is not ru...

Page 17: ...anged Par Fault Logger Time Date Parameter Backup I O Settings Reference Edit Drive Info and Parameter Change Log In addition the control panel has an Output mode which is used as default Also when a...

Page 18: ...eter to fixed 0 FALSE or 1 TRUE Parameters PARAMETERS 28 How to select the monitored signals Parameters PARAMETERS 29 How to do guided tasks specification of related parameter sets with assistants Ass...

Page 19: ...l board or the drive 2 Keep key depressed while you switch on the power and read the information The display shows the following panel information Panel SW Panel firmware version ROM CRC Panel ROM che...

Page 20: ...To switch to local control LOC and control the drive using the control panel press The result depends on how long you press the key If you release the key immediately the display flashes Switching to...

Page 21: ...t the speed frequency torque or position reference in the Output mode See also section Reference Edit on page 48 Step Action Display 1 If you are not in the Output mode press repeatedly until you get...

Page 22: ...diately It is stored in the permanent memory of the drive and restored automatically after power switch off To decrease the value press Step Action Display 1 If you are not in the Output mode press re...

Page 23: ...er with keys and The current value of the parameter is shown below the selected parameter Here the parameter 99 06 Mot nom current is used as an example Press MENU EXIT PARAMETERS ASSISTANTS CHANGED P...

Page 24: ...yed value with the default value 6 To save the new value press To cancel the new value and keep the original press Step Action Display 1 Go to the Main menu by pressing if you are in the Output mode O...

Page 25: ...d parameter group 8 Press to select the parameter index Again the text below the cursor reflects the current setting 9 To save the new value for the pointer parameter press The new value is shown in t...

Page 26: ...keys and Here the bit pointer parameter 10 02 Ext1 start in1 is used as an example 4 Press to select the appropriate parameter group Current value of each parameter is shown below its name Select the...

Page 27: ...ting 9 Press to select the bit Again the text below the cursor reflects the current setting 10 To save the new value for the pointer parameter press The new value is shown in the parameters list Step...

Page 28: ...nd Here the bit pointer parameter 14 07 DIO2 out src is used as an example 3 Press to select the appropriate parameter group Select the appropriate parameter with keys and Current value of each parame...

Page 29: ...s on changing parameter values Note If you set one of the parameters 56 01 56 03 to zero in the output mode you can see names for the two remaining signals The names are also shown if you set one of t...

Page 30: ...o to the Main menu by pressing if you are in the Output mode Otherwise press repeatedly until you get to the Main menu 2 Go to the Assistants mode by selecting ASSISTANTS on the menu with keys and and...

Page 31: ...parameter press After all the parameters of the assistant are set the Assistants menu is displayed You can then select another assistant or exit the Assistants mode To abort an assistant press at any...

Page 32: ...ing text will be shown If parameters have been changed a list of them is shown Select the changed parameter on the list with keys and The value of the selected parameter is shown below it 3 Press to m...

Page 33: ...the default value the parameter is removed from the list of changed parameters To cancel the new value and keep the original press Step Action Display SAVE CANCEL 9906 Mot nom current 3 0 A 9907 Mot n...

Page 34: ...shown If there is a fault history the display shows the fault log starting with the most recent fault The number on the row is the fault code according to which the causes and corrective actions are l...

Page 35: ...To cancel the new value and keep the original press Step Action Display 1 When a fault occurs a text identifying the fault is shown To reset the fault press To return to the previous display press St...

Page 36: ...if you are in the Output mode Otherwise press repeatedly until you get to the Main menu 2 Go to the Time Date option by selecting TIME DATE on the menu with keys and and pressing 3 To show hide the cl...

Page 37: ...ns the help that shows the beginning and end dates of the period during which daylight saving time is used in each country or area whose daylight saving changes you can select to be followed Scroll th...

Page 38: ...to restore the parameters to another drive with RESTORE PARS ALL to ensure that the drives are compatible Restore the full parameter set from the control panel to the drive using the RESTORE PARS ALL...

Page 39: ...ng starts Backup interface version is checked Scroll the text with keys and If you want to continue press Press if you want to stop the operation If the downloading is continued the display shows a me...

Page 40: ...ally 2 Firmware version is checked You can see on the panel that the firmware versions are not the same Scroll the text with keys and To continue press Press to stop the operation Step Action Display...

Page 41: ...an scroll the parameters with keys and The reason for parameter error is also shown Step Action Display Initializing param restore operation PAR BACKUP LOC 00 00 Restarting drive PAR BACKUP LOC 00 00...

Page 42: ...er the parameter name Press when you have finished editing the parameters Step Action Display 1 Restore operation starts normally 2 Version check is also OK You can see on the panel that the firmware...

Page 43: ...es drive is being restarted 8 Downloading finishes 9 Panel shows a text identifying the alarm and returns to the Par Backup Step Action Display Initializing param restore operation PAR BACKUP LOC 00 0...

Page 44: ...ue of each parameter is shown below its name 3 Press Select the user set you want to load with keys and Press 4 Panel shows a text identifying the fault Step Action Display 1 Go to the Main menu by pr...

Page 45: ...rsion PRODUCT VARIANT 3 ACS850 Standard control program 4 ACS850 FA Variant for factory applications You can scroll the information with keys and 4 Press to return to the Par Backup Step Action Displa...

Page 46: ...ssing Select the I O group e g Digital inputs with keys and 3 Press After a brief pause the display shows the current settings for the selection You can scroll digital inputs and parameters with keys...

Page 47: ...faster Pressing the keys simultaneously replaces the displayed value with the default value 8 To save the new value press To cancel the new value and keep the original press Step Action Display DI1 10...

Page 48: ...f you try to enter REF EDIT in the remote control mode 2 Otherwise go to the Main menu by pressing if you are in the Output mode Otherwise press repeatedly until you get to the Main menu 3 Go to the R...

Page 49: ...o commissioning and maintenance tool DRIVE TYPE e g ACS850 DRIVE MODEL Type code of the drive FW VERSION See page 44 SOLUTION PROGRAM Version information of the active solution program BASE SOLUTION P...

Page 50: ...change The order of the changes is also indicated with a number in the top right corner 1 stands for most recent change 2 the second latest change etc If a parameter has been changed twice it is show...

Page 51: ...one in the list of last parameter changes Note You can reset the parameter change log by setting parameter 16 14 Reset ChgParLog to Reset Step Action Display 9402 Ext IO2 sel FIO 01 12 09 2008 15 09...

Page 52: ...52 The ACS850 control panel...

Page 53: ...Control locations and operating modes 53 3 Control locations and operating modes What this chapter contains This chapter describes the control locations and operating modes of the drive...

Page 54: ...always overrides the external control signal sources when used in local control Changing the control location to local can be disabled by parameter 16 01 Local lock The user can select by a parameter...

Page 55: ...rol modes Speed control mode Motor rotates at a speed proportional to the speed reference given to the drive This mode can be used either with estimated speed used as feedback or with an encoder or re...

Page 56: ...56 Control locations and operating modes...

Page 57: ...Program features 57 4 Program features What this chapter contains This chapter describes the features of the control program...

Page 58: ...ion difference when an absolute encoder or resolver one pole pair is used Measurement at first start after each power up when an incremental encoder is used With open loop motor control repetitive mea...

Page 59: ...Critical speeds A Critical speeds function is available for applications where it is necessary to avoid certain motor speeds or speed ranges because of for example mechanical resonance problems Setti...

Page 60: ...d supply voltage The actual voltage used is shown by parameter 01 19 Used supply volt The DC voltage UDC equals 1 35 times this value Automatic identification of the supply voltage is performed every...

Page 61: ...link voltage of the drive reaches 780 V The maximum braking power is achieved at 840 V Settings Parameter group 48 Brake chopper page 212 Drive to drive link The drive to drive link is a daisy chained...

Page 62: ...s for position latching Absolute Encoder Interface FEN 11 absolute encoder input TTL input TTL output for encoder emulation and echo and two digital inputs for position latching Resolver Interface FEN...

Page 63: ...servicing or commissioning to control the machinery locally Jogging functions 1 and 2 are activated by a parameter or through fieldbus For activation through fieldbus see parameter 02 22 FBA main cw T...

Page 64: ...1 0 Drive accelerates to the jogging speed along the acceleration ramp of the jogging function 6 7 1 1 0 Drive runs at the jogging speed 7 8 x 0 1 Jog enable is not active normal operation continues...

Page 65: ...ad analyzer page 220 Maintenance counters The program has six different maintenance counters that can be configured to generate an alarm when the counter reaches a pre defined limit The counter can be...

Page 66: ...s Parameter group 42 Mech brake ctrl page 201 State Symbol NN State name W X Y Z State outputs operations W 1 Brake open command is active 0 Brake close command is active Controlled through selected d...

Page 67: ...at brake release is reached 42 08 Brake open torq AND brake hold is not active 42 11 Brake hold open Note With scalar control the defined starting torque has no effect 4 Brake is open acknowledgement...

Page 68: ...ined in IEC 61800 2 is not considered as a safety device mentioned in the European Machinery Directive and related harmonised Ts Start torque at brake release parameter 42 08 Brake open torq Tmem Stor...

Page 69: ...ff is controlled via signal 03 16 Brake command The source for the brake supervision is selected by parameter 42 02 Brake acknowl The brake control hardware and wirings need to be done by the user Bra...

Page 70: ...etailed block diagram see page 292 Sleep function for process PID control The following example visualizes the operation of the sleep function The drive controls a pressure boost pump The water consum...

Page 71: ...of the inputs can be independently set as a voltage 0 2 10 V or 10 10 V or current 0 4 20 mA input by a jumper on the JCU Control Unit Each input can be filtered inverted and scaled The number of anal...

Page 72: ...s a PTC thermistor input See section Thermal motor protection on page 76 One of the digital input outputs can be used as a frequency input one as a frequency output The number of digital inputs output...

Page 73: ...capacitive currents caused by shielded motor cables up to 300 metres will not activate the protection the protection is deactivated when the drive is stopped Supply phase loss detection parameter 30 0...

Page 74: ...me standard features are not available IR compensation for a scalar controlled drive IR compensation is active only when the motor control mode is scalar When IR compensation is activated the drive gi...

Page 75: ...utput is the reference for the torque controller Settings Parameter group 23 Speed ctrl page 158 A Undercompensated B Normally tuned autotuning C Normally tuned manually Better dynamic performance tha...

Page 76: ...user adjustable motor thermal time and motor load curve The load curve should be adjusted in case the ambient temperature exceeds 30 C It is possible to adjust the motor temperature supervision limit...

Page 77: ...Parameter group 31 Mot therm prot page 177 Timers It is possible to define four different daily or weekly time periods The time periods can be used to control four different timers The on off statuses...

Page 78: ...y Time period 1 Start time 00 00 00 Stop time 00 00 00 or 24 00 00 Start on Tuesday Stop day Sunday Time period 2 Start time 03 00 00 Stop time 23 00 00 Start day Wednesday Stop day Wednesday Time per...

Page 79: ...load curve can also be used as a torque or current limiter Settings Parameter group 34 User load curve page 186 User definable U f curve The user can define a custom U f curve output voltage as a func...

Page 80: ...80 Program features...

Page 81: ...e Hardware Manual of the drive General Application macros are pre defined parameter sets When starting up the drive the user typically selects one of the macros as a basis makes the essential changes...

Page 82: ...l control the control location is EXT1 The drive is speed controlled the reference signal is connected to analog input AI1 The sign of the reference determines the running direction The start stop com...

Page 83: ...DI5 5 Digital input DI6 or thermistor input DI6 6 Start interlock 0 Stop DIIL A Digital input output DIO1 Output Ready XDIO DIO1 1 Digital input output DIO2 Output Running DIO2 2 Reference voltage XAI...

Page 84: ...are connected to analog inputs AI1 and AI2 respectively A constant speed 300 rpm can be activated through DI4 Default parameter settings for Hand Auto macro Below is a listing of default parameter val...

Page 85: ...irection DI5 5 Digital input DI6 or thermistor input EXT2 Stop Start DI6 6 Start interlock 0 Stop DIIL A Digital input output DIO1 Output Ready XDIO DIO1 1 Digital input output DIO2 Output Running DIO...

Page 86: ...ontrols the process variable Selection between direct speed control control location EXT1 and process variable control EXT2 is done through digital input DI3 The stop start signals for EXT1 and EXT2 a...

Page 87: ...I5 5 Digital input DI6 or thermistor input EXT2 Stop Start DI6 6 Start interlock 0 Stop DIIL A Digital input output DIO1 Output Ready XDIO DIO1 1 Digital input output DIO2 Output Running DIO2 2 Refere...

Page 88: ...l A constant speed 300 rpm can be activated through DI4 Default parameter settings for Torque control macro Below is a listing of default parameter values that differ from those listed in chapter Addi...

Page 89: ...cc Dec ramp 1 2 selection DI5 5 Digital input DI6 or thermistor input DI6 6 Start interlock 0 Stop DIIL A Digital input output DIO1 Output Ready XDIO DIO1 1 Digital input output DIO2 Output Running DI...

Page 90: ...t speed func Two acceleration deceleration ramps are selectable through DI3 An external speed reference can be given through analog input AI1 The reference is active only when no constant speed is act...

Page 91: ...1 Ext1 start func In1St In2Dir 10 03 Ext1 start in2 DI2 10 10 Fault reset sel C FALSE 11 03 Stop mode Ramp 13 05 AI1 min scale 0 000 22 01 Acc Dec sel DI3 26 01 Const speed func 0b01 26 02 Const speed...

Page 92: ...ut DI5 Constant speed sel2 DI5 5 Digital input DI6 or thermistor input Constant speed sel3 DI6 6 Start interlock 0 Stop DIIL A Digital input output DIO1 Output Ready XDIO DIO1 1 Digital input output D...

Page 93: ...ctual signal or that can be fixed to 0 FALSE or 1 TRUE When adjusting a bit pointer setting on the optional control panel Const is selected in order to fix the value to 0 displayed as C False or 1 C T...

Page 94: ...est Estimated motor speed in rpm 100 1 rpm 01 15 Temp inverter Estimated temperature of drive heatsink in percent of fault limit 10 1 01 16 Temp brk chopper Brake chopper IGBT temperature in percent...

Page 95: ...Energy optimising on page 211 1 1 01 37 Saved CO2 Reduction in CO2 emissions in metric tons compared to direct on line motor connection This value is calculated by multiplying saved energy in megawat...

Page 96: ...input AI6 in V or mA For input type information see the extension module manual 1000 1 unit 02 15 AI6 scaled Scaled value of analogue input AI6 See parameters 13 29 AI6 max scale and 13 30 AI6 min sc...

Page 97: ...r supply the motor coasts to stop The drive will restart only with the next rising edge of the start signal when the run enable signal is on AND 0 No action 3 StpMode em stop 1 Emergency stop OFF3 bit...

Page 98: ...ce input of Ramp Function Generator to zero 0 No action 15 Ext1 Ext2 1 Switch to external control location EXT2 OR 12 01 0 Switch to external control location EXT1 16 Req startinh 1 Activate start inh...

Page 99: ...erence 0 Normal operation is disabled Drive is not following given reference for example it is modulating during magnetization 4 Em off OFF2 1 Emergency OFF2 is active 0 Emergency OFF2 is inactive 5 E...

Page 100: ...ive speed is below limit defined by parameter 19 06 Zero speed limit 0 Drive has not reached zero speed limit 14 Rev act 1 Drive is running in reverse direction 0 Drive is running in forward direction...

Page 101: ...e acceleration compensation torque in percent 10 1 03 09 Torq ref sp ctrl Limited speed controller output torque in percent 10 1 03 11 Torq ref ramped Ramped torque reference in percent 10 1 03 12 Tor...

Page 102: ...04 07 Process var2 Process variable 2 See parameter group 35 Process variable 1000 1 04 08 Process var3 Process variable 3 See parameter group 35 Process variable 1000 1 04 09 Counter ontime1 Reading...

Page 103: ...ve 0 Emergency OFF2 is inactive 5 Em stop off3 1 Emergency OFF3 ramp stop is active 0 Emergency OFF3 is inactive 6 Ack startinh 1 Start inhibit is active 0 Start inhibit is inactive 7 Alarm 1 Alarm is...

Page 104: ...t following the given reference eg in magnetization phase drive is modulating 5 Jogging 1 Jogging function 1 or 2 is active 0 Jogging function is inactive 6 Off1 1 Emergency stop OFF1 is active 0 Emer...

Page 105: ...ormation 0 Torq lim 1 Drive torque is being limited by the motor control undervoltage control current control load angle control or pull out control or by the torque limit parameters in group 20 Limit...

Page 106: ...e reference maximum limit is active The limit is defined by parameter 24 03 Maximum torq ref 4 Internal cur rent 1 An inverter current limit is active The limit is identified by bits 8 11 5 Load angle...

Page 107: ...word 2 For possible causes and remedies see chapter Fault tracing No Name Value Description FbEq Bit Name 0 Brake start torq 1 Brake not closed 2 Brake not open 3 Safe torq off 4 Sto mode 5 Motor tem...

Page 108: ...116 094A 117 103A 118 144A 119 166A 120 202A 121 225A 122 260A 123 290A 124 430A 125 521A 126 602A 127 693A 128 720A 1 1 09 03 Firmware ID Displays the firmware name E g UIFI 09 04 Firmware ver Displ...

Page 109: ...rameter 10 02 Ext1 start in1 The state transitions of the source bit are interpreted as follows 1 3 wire The sources of the start and stop commands is selected by parameters 10 02 Ext1 start in1 and 1...

Page 110: ...ning DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 DIO5 Digital input output DIO5 as indicated by 02 03...

Page 111: ...us bit 5 1074070017 DIO4 Digital input output DIO4 as indicated by 02 03 DIO status bit 3 1073938947 Timed func Bit 4 of parameter 06 14 Timed func stat The bit is on when any one of the four timers c...

Page 112: ...ging function 2 can also be activated through fieldbus regardless of parameter 10 09 1 Active See also parameter 10 07 Jog1 start Note This parameter cannot be changed while the drive is running DI3 D...

Page 113: ...bit 5 1074070017 DIO4 Digital input output DIO4 as indicated by 02 03 DIO status bit 3 1073938947 DIO5 Digital input output DIO5 as indicated by 02 03 DIO status bit 4 1074004483 DIO6 Digital input ou...

Page 114: ...ed by 02 03 DIO status bit 5 1074070019 Const Bit pointer setting see Terms and abbreviations on page 93 Pointer 10 15 Em stop off1 Selects the source of the emergency stop OFF1 signal The drive is st...

Page 115: ...ts against unexpected start if the drive trips on a fault and the fault is reset the run enable signal is activated while the start command is active see parameter 10 11 Run enable control changes fro...

Page 116: ...tion is not completed In applications where a full break away torque is essential ensure that the constant magnetizing time is long enough to allow generation of full magnetization and torque 1 Automa...

Page 117: ...and start to inject DC into the motor The current is set by parameter 11 05 Dc hold curr ref When the reference speed exceeds parameter 11 04 Dc hold speed normal drive operation continues Notes The...

Page 118: ...t 4 1074004481 DI6 Digital input DI6 as indicated by 02 01 DI status bit 5 1074070017 DIO4 Digital input output DIO4 as indicated by 02 03 DIO status bit 3 1073938947 DIO5 Digital input output DIO5 as...

Page 119: ...tant for analogue input AI1 Note The signal is also filtered due to the signal interface hardware approximately 0 25 ms time constant This cannot be changed by any parameter 0 000 30 000 s Filter time...

Page 120: ...ng to minimum AI1 value 1000 1 13 06 AI2 filt time Defines the filter time constant for analogue input AI2 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 07 AI2 max...

Page 121: ...constant for analogue input AI3 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 12 AI3 max Defines the maximum value for analogue input AI3 The input type depends on...

Page 122: ...constant for analogue input AI4 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 17 AI4 max Defines the maximum value for analogue input AI4 The input type depends on...

Page 123: ...constant for analogue input AI5 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 22 AI5 max Defines the maximum value for analogue input AI5 The input type depends on...

Page 124: ...constant for analogue input AI6 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 27 AI6 max Defines the maximum value for analogue input AI6 The input type depends on...

Page 125: ...et as minimum value of AI1 into parameter 13 03 AI1 min The value reverts back to No action automatically 1 AI1 max tune Current analogue input AI1 signal value is set as maximum value of AI1 into par...

Page 126: ...ut Output DIO1 is used as a digital output 0 Input DIO1 is used as a digital input 1 14 03 DIO1 out src Selects a drive signal to be connected to digital output DIO1 when 14 02 DIO1 conf is set to Out...

Page 127: ...971 Supervision1 Bit 0 of 06 13 Superv status see page 106 1073743373 Supervision2 Bit 1 of 06 13 Superv status see page 106 1073808909 Supervision3 Bit 2 of 06 13 Superv status see page 106 107387444...

Page 128: ...073939970 Ref running Bit 4 of 06 02 Status word2 see page 104 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 104 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 105 1073743...

Page 129: ...rd2 see page 104 1073874434 RunningRelay Bit 3 of 06 02 Status word2 see page 104 1073939970 Ref running Bit 4 of 06 02 Status word2 see page 104 1074005506 Charge ready Bit 9 of 06 02 Status word2 se...

Page 130: ...DIO5 is used as a digital input 1 14 19 DIO5 out src Selects a drive signal to be connected to digital output DIO5 when 14 18 DIO5 conf is set to Output Brake cmd 03 16 Brake command see page 101 1073...

Page 131: ...ge 104 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 104 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 105 1073743363 Zero speed Bit 1 of 06 03 Speed ctrl stat see page 1...

Page 132: ...digital output DIO8 when 14 30 DIO8 conf is set to Output Brake cmd 03 16 Brake command see page 101 1073742608 Ready Bit 0 of 06 01 Status word1 see page 103 1073743361 Enabled Bit 1 of 06 01 Status...

Page 133: ...e 104 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 105 1073743363 Zero speed Bit 1 of 06 03 Speed ctrl stat see page 105 1073808899 Above limit Bit 2 of 06 03 Speed ctrl stat see page...

Page 134: ...361 Enabled Bit 1 of 06 01 Status word1 see page 103 1073808897 Started Bit 2 of 06 01 Status word1 see page 103 1073874433 Running Bit 3 of 06 01 Status word1 see page 103 1073939969 Alarm Bit 7 of 0...

Page 135: ...see page 103 1074398721 Fault 1 Bit 12 of 06 01 Status word1 see page 103 1074529793 Ready relay Bit 2 of 06 02 Status word2 see page 104 1073874434 RunningRelay Bit 3 of 06 02 Status word2 see page 1...

Page 136: ...of 06 02 Status word2 see page 104 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 104 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 105 1073743363 Zero speed Bit 1 of 06 0...

Page 137: ...frequency defined by parameter 14 57 Freq in max See diagram at parameter 14 57 Freq in max 32768 32768 Real value corresponding to DIO2 maximum frequency 1 1 14 60 Freq in min scal Defines the real v...

Page 138: ...responding to minimum DIO3 output frequency 1 1 14 64 Freq out max sca When 14 10 DIO3 conf is set to Freq output defines the maximum DIO3 output frequency 3 32768 Hz Maximum DIO3 output frequency 1 1...

Page 139: ...03 03 SpeedRef unramp see page 101 1073742595 SpRef ramped 03 05 SpeedRef ramped see page 101 1073742597 SpRef used 03 06 SpeedRef used see page 101 1073742598 TorqRef used 03 14 Torq ref used see pa...

Page 140: ...e 1000 1 15 07 AO2 src Selects a drive signal to be connected to analogue output AO2 Speed rpm 01 01 Motor speed rpm see page 94 1073742081 Speed 01 02 Motor speed see page 94 1073742082 Frequency 01...

Page 141: ...time constant 1000 1 s 15 09 AO2 out max Defines the maximum output value for analogue output AO2 0 000 22 700 mA Maximum AO2 output value 1000 1 mA 15 10 AO2 out min Defines the minimum output value...

Page 142: ...inu 01 22 Power inu out see page 94 1073742102 Power motor 01 23 Motor power see page 94 1073742103 SpRef unramp 03 03 SpeedRef unramp see page 101 1073742595 SpRef ramped 03 05 SpeedRef ramped see p...

Page 143: ...1000 1 15 19 AO4 src Selects a drive signal to be connected to analogue output AO4 Speed rpm 01 01 Motor speed rpm see page 94 1073742081 Speed 01 02 Motor speed see page 94 1073742082 Frequency 01 0...

Page 144: ...time constant 1000 1 s 15 21 AO4 out max Defines the maximum output value for analogue output AO4 0 000 22 700 mA Maximum AO4 output value 1000 1 mA 15 22 AO4 out min Defines the minimum output value...

Page 145: ...de 0 Open The lock is open Parameter values can be changed 1 Not saved The lock is open Parameter values can be changed but the changes will not be stored at power switch off 2 16 03 Pass code Selects...

Page 146: ...2 7 Save set 3 Save user parameter set 3 8 Save set 4 Save user parameter set 4 9 IO mode Load user parameter set using parameters 16 11 User IO sel lo and 16 12 User IO sel hi 10 16 10 User set log S...

Page 147: ...ter list Only a selective list of parameters will be displayed 1 Load long Load long parameter list All parameters will be displayed 2 16 16 Menu set active Shows which parameter list is active See pa...

Page 148: ...troller tuning problems A long filter time constant and fast acceleration time contradict one another A very long filter time results in unstable control If there are substantial interferences in the...

Page 149: ...a stop command and decelerates along a ramp When the actual motor speed falls below an internal limit called Zero Speed Limit the zero speed delay function activates During the delay the function keep...

Page 150: ...ow supervision i e the absolute value for the difference between the actual speed and the unramped speed reference 01 01 Motor speed rpm 03 03 SpeedRef unramp When the motor speed is within the limits...

Page 151: ...d Const Bit pointer setting see Terms and abbreviations on page 93 Pointer 20 04 Neg speed ena Selects the source of the negative speed reference enable command See parameter 20 03 Pos speed ena Const...

Page 152: ...02 26 FBA main ref1 see page 100 1073742362 FBA ref2 02 27 FBA main ref2 see page 100 1073742363 D2D ref1 02 32 D2D ref1 see page 101 1073742368 D2D ref2 02 33 D2D ref2 see page 101 1073742369 PID ou...

Page 153: ...peed ref1 sel and 21 02 Speed ref2 sel to be used as speed reference 1 Ref1 Signal selected by 21 01 Speed ref1 sel is used as speed reference 1 as such 0 Add The sum of the reference sources is used...

Page 154: ...peedRef min abs Defines the absolute minimum limit for the speed reference 0 30000 rpm Absolute minimum limit for speed reference 1 1 rpm 21 10 Mot pot func Selects whether the value of the motor pote...

Page 155: ...status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicate...

Page 156: ...ation in order not to exceed drive torque limits If there is any doubt about the deceleration time being too short ensure that the DC overvoltage control is on parameter 47 01 Overvolt ctrl Note If a...

Page 157: ...0 1 s 22 07 Shape time acc2 Defines the shape of the acceleration ramp at the end of the acceleration See parameter 22 06 Shape time acc1 0 000 1800 000 s Ramp shape at end of acceleration 1000 1 s 22...

Page 158: ...fined by parameter 19 01 Speed scaling to zero Emergency stop activation source is selected by parameter 10 13 Em stop off3 Emergency stop can also be activated through fieldbus 02 22 FBA main cw Note...

Page 159: ...unstable If parameter value is set to zero the I part of the controller is disabled Anti windup stops the integrator if the controller output is limited See 06 05 Limit word1 The figure below shows th...

Page 160: ...with a low pass filter to eliminate disturbances The figure below shows the speed controller output after an error step when the error remains constant Note Changing this parameter value is recommend...

Page 161: ...ws the speed responses when a high inertia load is accelerated along a ramp No acceleration compensation Acceleration compensation 0 00 600 00 s Acceleration compensation derivation time 100 1 s 23 06...

Page 162: ...600 0 1600 0 Maximum speed controller output torque 10 1 23 10 Min torq sp ctrl Defines the minimum speed controller output torque 1600 0 1600 0 Minimum speed controller output torque 10 1 23 11 Speed...

Page 163: ...percent of the motor nominal speed The drooping slightly decreases the drive speed as the drive load increases The actual speed decrease at a certain operating point depends on the droop rate setting...

Page 164: ...16 PI adapt min sp and 23 15 PI adapt max sp the coefficients are calculated linearly on the basis of the breakpoints 0 30000 rpm Maximum actual speed for speed controller adaptation 1 1 rpm 23 16 PI...

Page 165: ...e within 20 seconds Wait until the autotune routine is completed this parameter has reverted to the value Done The routine can be aborted by stopping the drive See also section Speed controller tuning...

Page 166: ...see page 95 1073742341 AI2 scaled 02 07 AI2 scaled see page 95 1073742343 FBA ref1 02 26 FBA main ref1 see page 100 1073742362 FBA ref2 02 27 FBA main ref2 see page 100 1073742363 D2D ref1 02 32 D2D...

Page 167: ...alue of 25 03 Crit speed1 hi 30000 30000 rpm Low limit for critical speed 1 1 1 rpm 25 03 Crit speed1 hi Defines the high limit for critical speed range 1 Note This value must be greater than or equal...

Page 168: ...select three sources whose states activate constant speeds as follows DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 No Name Value Description FbEq Bit Name Information 0 Cons...

Page 169: ...y 02 01 DI status bit 4 1074004481 DI6 Digital input DI6 as indicated by 02 01 DI status bit 5 1074070017 Const Bit pointer setting see Terms and abbreviations on page 93 Pointer 26 04 Const speed sel...

Page 170: ...2 33 D2D ref2 see page 101 1073742369 Pointer Value pointer setting see Terms and abbreviations on page 93 27 02 PID fbk func Defines how the final process feedback is calculated from the two sources...

Page 171: ...3742369 Pointer Value pointer setting see Terms and abbreviations on page 93 27 05 PID fbk1 max Maximum value for process feedback 1 32768 00 32768 00 Maximum value for process feedback 1 100 1 27 06...

Page 172: ...a PD controller 0 00 320 00 s Integration time 100 1 s 27 14 PID deriv time Defines the derivation time of the process PID controller The derivative component at the controller output is calculated o...

Page 173: ...e maximum limit for the PID controller output Using the minimum and maximum limits it is possible to restrict the operation range 32768 0 32768 0 Maximum limit for PID controller output 10 1 27 19 PID...

Page 174: ...I1 as indicated by 02 01 DI status bit 0 1073742337 DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Di...

Page 175: ...afe to continue operation in case of a communication break 2 Last speed The drive generates alarm LOCAL CTRL LOSS and freezes the speed to the level the drive was operating at The speed is determined...

Page 176: ...action taken 0 Fault The drive trips on fault CABLE CROSS CON 1 30 09 Stall function Selects how the drive reacts to a motor stall condition The protection wakes up if the drive is at stall current li...

Page 177: ...eded only if the ambient temperature differs from the normal operating temperature specified for the motor The motor temperature increases if it operates in the region above the motor load curve The m...

Page 178: ...o the first available analog input and analog output on I O extensions installed on the drive 11 Pt100 Ext x3 The temperature is supervised using three Pt100 sensors connected to the first available a...

Page 179: ...his selection does not apply to FEN 01 2 KTY 2nd FEN The temperature is supervised using a KTY84 sensor connected to encoder interface module FEN xx installed in drive Slot 1 2 If two encoder interfac...

Page 180: ...Mot temp2 fltLim Defines the fault limit for the motor thermal protection 2 when parameter 31 05 Mot temp2 prot is set to Fault 0 200 C Motor overtemperature fault limit 1 1 C 31 09 Mot ambient temp...

Page 181: ...oad Defines the break point frequency of the load curve i e the point at which the motor load curve begins to decrease from the value of parameter 31 10 Mot load curve towards the value of parameter 3...

Page 182: ...s a 16 bit word with each bit corresponding to a fault type Whenever a bit is set to 1 the corresponding fault is automatically reset The bits of the binary number correspond to the following faults 3...

Page 183: ...bs High When the absolute value of the signal selected by parameter 33 02 Superv1 act exceeds the value of parameter 33 03 Superv1 hi bit 0 of 06 13 Superv status is activated To clear the bit the abs...

Page 184: ...arameter 33 07 Superv2 hi 3 Abs High When the absolute value of the signal selected by parameter 33 06 Superv2 act exceeds the value of parameter 33 07 Superv2 hi bit 1 of 06 13 Superv status is activ...

Page 185: ...arameter 33 11 Superv3 hi 3 Abs High When the absolute value of the signal selected by parameter 33 10 Superv2 act exceeds the value of parameter 33 11 Superv3 hi bit 2 of 06 13 Superv status is activ...

Page 186: ...sup Enable supervision 0 Disabled Supervision disabled 1 Enabled Supervision enabled 1 Input value sel Input value selection 0 Current Current is supervised 1 Torque Torque is supervised 2 Ena warn En...

Page 187: ...oint 2 1 1 34 10 Load low lim3 Minimum load current or torque at point 3 of user load curve 0 1600 Minimum load at point 3 1 1 34 11 Load low lim4 Minimum load current or torque at point 4 of user loa...

Page 188: ...00 s Underload time 1 1 s 35 35 Process variable Selection and modification of process variables for display as parameters 04 06 04 08 35 01 Signal1 param Selects a signal to be provided as parameter...

Page 189: ...1 min See diagram at parameter 35 02 Signal1 max 32768 32768 Real signal value corresponding to minimum process variable 1 value 1 1 35 04 Proc var1 dispf Scaling for process variable 1 This setting a...

Page 190: ...I 25 26 CFM 26 27 ft 27 28 MGD 28 29 inHg 29 30 FPM 30 31 kbits 31 32 kHz 32 33 Ohm 33 34 ppm 34 35 pps 35 36 l s 36 37 l min 37 38 l h 38 39 m3 s 39 40 m3 m 40 41 kg s 41 42 kg m 42 43 kg h 43 44 mba...

Page 191: ...66 67 week 67 68 tonne 68 69 m s 2 66 70 rev 70 71 deg 71 72 m 72 73 inch 73 74 inc 74 75 m s 3 75 76 kg m 2 76 77 kg m 3 77 78 m 3 78 79 blank 79 80 u s 80 81 u min 81 82 u h 82 83 84 blank 83 84 85...

Page 192: ...3742086 Dc voltage 01 07 Dc voltage see page 94 1073742087 Power inu 01 22 Power inu out see page 94 1073742102 Power motor 01 23 Motor power see page 94 1073742103 SpRef unramp 03 03 SpeedRef unramp...

Page 193: ...32768 32768 Minimum value for process variable 2 1 1 35 15 Signal3 param Selects a signal to be provided as parameter 04 08 Process var3 Speed rpm 01 01 Motor speed rpm see page 94 1073742081 Speed 01...

Page 194: ...ies the unit for parameter 04 08 Process var3 process variable 3 0 98 See parameter 35 05 Proc var1 unit 1 1 35 20 Proc var3 max Maximum value for process variable 3 See diagram at parameter 35 16 Sig...

Page 195: ...y or weekly 36 03 Start time1 Defines the start time for time period 1 00 00 00 24 00 00 Start time for time period 1 1 1 s 24 00 00 86400 36 04 Stop time1 Defines the stop time for time period 1 00 0...

Page 196: ...Sunday Time period 2 starts on Sunday 7 36 10 Stop day2 Defines the week day on which time period 2 ends Monday Time period 2 ends on Monday 1 Tuesday Time period 2 ends on Tuesday 2 Wednesday Time p...

Page 197: ...iod 4 starts on Friday 5 Saturday Time period 4 starts on Saturday 6 Sunday Time period 4 starts on Sunday 7 36 18 Stop day4 Defines the week day on which time period 4 ends Monday Time period 4 ends...

Page 198: ...Whenever a bit is set to 1 the corresponding function is in use The bits of the binary number correspond to the following functions 36 22 Timed func2 Selects which time periods 1 4 are used with timed...

Page 199: ...ing point 0 200 Flux reference at field weakening point 1 1 38 03 U f curve func Selects the form of the U f voltage frequency curve below the field weakening point Linear Linear U f curve Recommended...

Page 200: ...U f curve in percent of parameter 99 07 Mot nom voltage 0 200 4th point voltage 1 1 38 13 U f curve volt5 Defines the voltage at the 5th point on the custom U f curve in percent of parameter 99 07 Mo...

Page 201: ...rameter 19 02 Speed fb sel is set to Enc1 speed Enc2 speed 1 40 07 IR compensation Defines the relative output voltage boost at zero speed IR compensation The function is useful in applications with a...

Page 202: ...brake open delay the delay between the internal open brake command and the release of the motor speed control The delay counter starts when the drive has magnetised the motor and risen the motor torqu...

Page 203: ...D ref2 see page 101 1073742369 Brk torq mem 03 15 Brake torq mem see page 101 1073742607 P 42 08 Parameter 42 08 Brake open torq 1073752584 Pointer Value pointer setting see Terms and abbreviations on...

Page 204: ...not meet the status presumed by the brake control function The drive trips on fault BRAKE START TORQUE if the required motor starting torque at brake release is not achieved 0 Alarm The drive generat...

Page 205: ...us word2 see page 104 1074333186 Const Bit pointer setting see Terms and abbreviations on page 93 Pointer 44 03 Ontime1 limit Sets the alarm limit for on time counter 1 See parameter 44 01 Ontime1 fun...

Page 206: ...ting see Terms and abbreviations on page 93 Pointer 44 07 Ontime2 limit Sets the alarm limit for on time counter 2 See parameter 44 05 Ontime2 func 0 2147483647 s Alarm limit for on time counter 2 1 1...

Page 207: ...ter 44 11 Edge count1 lim Sets the alarm limit for rising edge counter 1 See parameter 44 09 Edge count1 func 0 2147483647 Alarm limit for rising edge counter 1 1 1 44 12 Edge count1 div Divisor for r...

Page 208: ...nter 44 16 Edge count2 lim Sets the alarm limit for rising edge counter 2 See parameter 44 14 Edge count2 func 0 2147483647 Alarm limit for rising edge counter 2 1 1 44 17 Edge count2 div Divisor for...

Page 209: ...ee page 94 1073742081 Pointer Value pointer setting see Terms and abbreviations on page 93 44 21 Val count1 lim Sets the alarm limit for value counter 1 See parameter 44 19 Val count1 func 0 214748364...

Page 210: ...Val cnt2 alm sel Selects the alarm for value counter 2 See parameter 44 24 Val count2 func Value2 Pre selectable alarm for value counter 2 0 Mot bearing Pre selectable alarm for value counter 2 1 44 2...

Page 211: ...reduced when the drive operates below the nominal load The total efficiency motor and drive can be improved by 1 10 depending on load torque and speed Disable Energy optimization disabled 0 Enable Ene...

Page 212: ...il the motor coasts to stop This will act as a power loss ride through functionality in systems with high inertia such as a centrifuge or a fan Disable Undervoltage control disabled 0 Enable Undervolt...

Page 213: ...aultlim Selects the fault limit for the brake resistor temperature supervision The value is given in percent of the temperature the resistor reaches when loaded with the power defined by parameter 48...

Page 214: ...tection active Upon a communication break the drive trips on fault FIELDBUS COMM and coasts to stop 1 Spd ref Safe Communication break detection active Upon a communication break the drive generates a...

Page 215: ...See parameter 50 04 Fba ref1 modesel 2 50 06 Fba act1 tr src Selects the source for fieldbus actual value 1 when parameter 50 04 Fba ref1 modesel 50 05 Fba ref2 modesel is set to Raw data Pointer Valu...

Page 216: ...ory of the drive In format xyz where x major revision number y minor revision number z correction number 0x0000 0xFFFF Parameter table revision 1 1 51 29 Drive type code Displays the drive type code o...

Page 217: ...ue 1 32 bits 15 16 Actual value 2 32 bits 16 101 9999 Parameter index 1 1 52 12 FBA data in12 See parameter 52 01 FBA data in1 53 53 FBA data out Selection of data to be transferred from fieldbus cont...

Page 218: ...Shows the drive name The drive name can be set using the DriveStudio PC tool 2 Drive type Shows the drive type 3 56 06 Signal3 mode Defines the way the signal selected by parameter 56 03 Signal3 para...

Page 219: ...FFFFF Follower mask 2 1 1 57 06 Ref 1 src Selects the source of D2D reference 1 sent to the followers The parameter is effective on the master drive as well as intermediate followers in a multicast me...

Page 220: ...1 62 Number of links in the multicast chain 1 1 57 15 D2D com port Defines the hardware to which the drive to drive link is connected In special cases such as harsh operating conditions the galvanic...

Page 221: ...ng to 100 is defined by parameter 64 05 AL signal base Parameter 64 03 Reset loggers resets both the peak value logger and amplitude logger 2 The latest time the loggers were reset is stored into para...

Page 222: ...st reset time of loggers 1 1 s 64 14 AL1 0 to 10 Percentage of samples recorded by amplitude logger 1 that fall between 0 and 10 0 00 100 00 Amplitude logger 1 samples between 0 and 10 100 1 64 15 AL1...

Page 223: ...30 100 1 64 27 AL2 30 to 40 Percentage of samples recorded by amplitude logger 2 that fall between 30 and 40 0 00 100 00 Amplitude logger 2 samples between 30 and 40 100 1 64 28 AL2 40 to 50 Percentag...

Page 224: ...munication active Module type FEN 21 Resolver Interface Input Resolver input X52 5 FEN 21 TTL Communication active Module type FEN 21 Resolver Interface Input TTL encoder input X51 6 FEN 31 HTL Commun...

Page 225: ...to take effect Note The parameter cannot be changed while the drive is running Done Reconfiguration done 0 Configure Reconfigure The value will automatically revert to Done 1 91 91 Absol enc conf Abs...

Page 226: ...it s 1 19200 19200 bit s 2 38400 38400 bit s 3 91 12 Hiperf node addr Defines the node address for HIPERFACE encoder i e when parameter 91 02 Abs enc interf setting is Hiperface Typically this paramet...

Page 227: ...transmission cycle 0 100 s 100 s transmission cycle 1 200 s 200 s transmission cycle 2 500 s 500 s transmission cycle 3 1 ms 1 ms transmission cycle 4 2 ms 2 ms transmission cycle 5 91 27 SSI zero pha...

Page 228: ...elects the type of the encoder 1 Quadrature Quadrature encoder has two channels A and B 0 Single track Single track encoder has one channel A 1 93 03 Enc1 sp CalcMode Selects the speed calculation mod...

Page 229: ...nf I O extension configuration 94 01 Ext IO1 sel Activates an I O extension installed into Slot 1 None No extension installed into Slot 1 0 FIO 01 FIO 01 extension installed into Slot 1 1 FIO 11 FIO 1...

Page 230: ...l and the value of parameter 97 20 is used as the rotor angle offset 3 97 02 Rs user Defines the stator resistance RS of the motor model 0 00000 0 50000 p u Stator resistance in per unit 100000 1 p u...

Page 231: ...Ld user SI Defines the direct axis synchronous inductance Note This parameter is valid only for permanent magnet motors 0 00 100000 00 mH Direct axis inductance 100 1 mH 97 14 Lq user SI Defines the...

Page 232: ...oses if the drive runs a medium voltage motor through a step up transformer 0 Scalar Scalar control This mode is suitable in special cases where DTC cannot be applied In scalar control the drive is co...

Page 233: ...cannot be changed while the drive is running 5 0 500 0 Hz Nominal frequency of the motor 10 1 V 99 09 Mot nom speed Defines the nominal motor speed The setting must match the value on the rating plate...

Page 234: ...l after the motor parameters have been set With permanent magnet motor the motor shaft must NOT be locked and the load torque must be 10 during the ID run Normal Reduced Standstill Ensure that possibl...

Page 235: ...N 2 Standstill Standstill ID run The motor is injected with DC current With an asynchronous motor the motor shaft is not rotating with permanent magnet motor the shaft can rotate 0 5 revolution Note T...

Page 236: ...236 Parameters...

Page 237: ...etting is possible Bit pointer Bit pointer A bit pointer can point to a single bit in the value of another parameter or be fixed to 0 C FALSE or 1 C TRUE enum Enumerated list i e selection list FbEq F...

Page 238: ...program the format is as follows Note Value pointer parameters connected to a solution program are read only via fieldbus Type Data type See enum INT32 Bit pointer Val pointer Pb REAL REAL24 UINT32 UI...

Page 239: ...tion program are read only via fieldbus Bit 30 31 16 29 0 Name Source type Not in use Value Value 0 0 1 Description Bit pointer is connected to 0 1 0 False 1 True Bit 30 31 24 29 16 23 8 15 0 7 Name S...

Page 240: ...9 Used supply volt REAL 16 0 1000 V 10 ms 01 20 Brake res load REAL24 16 0 1000 50 ms 01 21 Cpu usage UINT32 16 0 100 01 22 Power inu out REAL 32 32768 32768 kW or hp 10 ms 01 23 Motor power REAL 32 3...

Page 241: ...D follower cw Pb 16 0x0000 0xFFFF 2 ms 02 32 D2D ref1 REAL 32 2147483647 2147483647 500 s 02 33 D2D ref2 REAL 32 2147483647 2147483647 2 ms 02 34 Panel ref REAL 32 32768 32768 rpm 10 ms 02 35 FEN DI s...

Page 242: ...FF 250 s 06 07 Torq lim status Pb 16 0x0000 0xFFFF 250 s 06 12 Op mode ack enum 16 0 11 2 ms 06 13 Superv status Pb 16 0b00 0b11 2 ms 06 14 Timed func stat Pb 16 0b0000 0b1111 10 ms 06 15 Counter stat...

Page 243: ...unc enum 16 0 1 Off2 stop 11 Start stop mode 11 01 Start mode enum 16 0 2 Automatic 11 02 Dc magn time UINT32 16 0 10000 ms 500 ms 11 03 Stop mode enum 16 1 2 Coast 11 04 Dc hold speed REAL 16 0 1000...

Page 244: ...lt time REAL 16 0 30 s 0 100 s 13 27 AI6 max REAL 16 22 22 mA or 11 11 V mA or V 22 000 mA 13 28 AI6 min REAL 16 22 22 mA or 11 11 V mA or V 4 000 mA 13 29 AI6 max scale REAL 32 32768 32768 1500 000 1...

Page 245: ...REAL 16 3 32768 Hz 3 Hz 14 59 Freq in max scal REAL 16 32768 32768 1500 14 60 Freq in min scal REAL 16 32768 32768 0 14 61 Freq out src Val pointer 32 P 01 01 14 62 Freq out max src REAL 16 0 32768 15...

Page 246: ...7 0 16 04 Param restore enum 16 0 2 Done 16 07 Param save enum 16 0 1 Done 16 09 User set sel enum 32 1 10 No request 16 10 User set log Pb 32 0 1024 N A 16 11 User IO sel lo Bit pointer 32 C FALSE 16...

Page 247: ...rpm 0 rpm 21 09 SpeedRef min abs REAL 16 0 30000 rpm 0 rpm 21 10 Mot pot func enum 16 0 1 Reset 21 11 Mot pot up Bit pointer 32 DI5 21 12 Mot pot down Bit pointer 32 DI6 22 Speed ref ramp 22 01 Acc D...

Page 248: ...f1 sel Val pointer 32 AI2 scaled 24 02 Torq ref add sel Val pointer 32 Zero 24 03 Maximum torq ref REAL 16 0 1000 300 0 24 04 Minimum torq ref REAL 16 1000 0 300 0 24 05 Load share REAL 16 8 8 1 000 2...

Page 249: ...PID integ time REAL 16 0 320 s 60 00 s 27 14 PID deriv time REAL 16 0 10 s 0 00 s 27 15 PID deriv filter REAL 16 0 10 s 1 00 s 27 16 PID error inv Bit pointer 32 C FALSE 27 17 PID mode enum 16 0 2 Di...

Page 250: ...rm time INT32 16 100 10000 s 256 s 32 Automatic reset 32 01 Autoreset sel Pb 16 0b000000 0b111111 0b000000 32 02 Number of trials UINT32 16 0 5 0 32 03 Trial time UINT32 16 1 600 s 30 0 s 32 04 Delay...

Page 251: ...al1 param Val pointer 32 Speed 35 02 Signal1 max REAL 32 32768 32768 300 000 35 03 Signal1 min REAL 32 32768 32768 300 000 35 04 Proc var1 dispf enum 16 0 5 3 35 05 Proc var1 unit enum 16 0 98 4 35 06...

Page 252: ...00 24 00 00 00 00 00 36 17 Start day4 enum 16 1 7 Monday 36 18 Stop day4 enum 16 1 7 Monday 36 19 Boost signal Bit pointer 32 C FALSE 36 20 Boost time UINT32 32 00 00 00 24 00 00 00 00 00 36 21 Timed...

Page 253: ...0b00 0b11 0b01 44 02 Ontime1 src Bit pointer 32 Running 44 03 Ontime1 limit UINT32 32 0 2147483647 s 36000000 s 44 04 Ontime1 alm sel enum 16 0 6 Mot bearing 44 05 Ontime2 func Pb 16 0b00 0b11 0b01 4...

Page 254: ...reset enum 16 0 1 Done 47 Voltage ctrl 47 01 Overvolt ctrl enum 16 0 1 Enable 47 02 Undervolt ctrl enum 16 0 1 Enable 47 03 SupplyVoltAutoId enum 16 0 1 Enable 47 04 Supply voltage REAL 16 0 1000 0 V...

Page 255: ...par26 UINT32 16 0 65536 0 51 27 FBA par refresh enum 16 0 1 Done 51 28 Par table ver UINT32 16 0 65536 51 29 Drive type code UINT32 16 0 65536 51 30 Mapping file ver UINT32 16 0 65536 51 31 D2FBA com...

Page 256: ...Reset loggers Bit pointer 32 C FALSE 64 04 AL signal Val pointer 32 Power motor 64 05 AL signal base REAL 32 0 32768 100 00 64 06 PVL peak value1 REAL 32 32768 32768 64 07 Date of peak UINT32 32 01 0...

Page 257: ...0 91 05 Refmark ena enum 16 0 1 False 91 10 Hiperface parity enum 16 0 1 Odd 91 11 Hiperf baudrate enum 16 0 3 9600 91 12 Hiperf node addr UINT32 16 0 255 64 91 20 SSI clock cycles UINT32 16 2 127 2...

Page 258: ...u 0 00000 p u 97 08 Pm flux user REAL24 32 0 2 p u 0 00000 p u 97 09 Rs user SI REAL24 32 0 100 ohm 0 00000 Ohm 97 10 Rr user SI REAL24 32 0 100 ohm 0 00000 Ohm 97 11 Lm user SI REAL24 32 0 100000 mH...

Page 259: ...tatus Most alarm and fault causes can be identified and corrected using this information If not an ABB representative should be contacted The four digit code number in brackets after the message is fo...

Page 260: ...mits See parameter group 20 Limits 2001 BRAKE NOT CLOSED 0x7186 Programmable fault 42 12 Brake fault func Mechanical brake control alarm Alarm is activated e g if brake acknowledgement is not as expec...

Page 261: ...ng of selected source 2008 ID RUN 0xFF84 Motor identification run is on This alarm belongs to normal start up procedure Wait until drive indicates that motor identification is completed Motor identifi...

Page 262: ...fault 30 03 Local ctrl loss Control panel or PC tool selected as active control location for drive has ceased communicating Check PC tool or control panel connection Check control panel connector Repl...

Page 263: ...When parameter 31 02 Mot temp1 src 31 06 Mot temp2 src is set to KTY 2nd FEN or PTC 2nd FEN the encoder installed in drive Slot 2 is used Error in temperature measurement when KTY sensor connected to...

Page 264: ...U Control Unit and the power unit of the drive Check the connections between the JCU Control Unit and the power unit 2036 RESTORE 0x6300 Restoration of backed up parameters failed Contact your local A...

Page 265: ...2 Check that option modules or Slot 1 2 connectors are not damaged To determine whether module or connector is damaged Test each module individually in Slot 1 and Slot 2 2049 MOTTEMPAL2 0x4313 Progra...

Page 266: ...p 44 Maintenance 2059 DC CAPACITOR 0x5084 Maintenance alarm See parameter group 44 Maintenance 2060 MOTOR BEARING 0x738C Maintenance alarm See parameter group 44 Maintenance 2061 MAIN CONTACTOR 0x548D...

Page 267: ...481 Speed controller autotune routine did not finish successfully See parameter 23 20 PI tune mode 2074 START INTERLOCK 0xF082 No Start interlock signal received Check circuit connected to DIIL input...

Page 268: ...correction capacitors or surge absorbers in motor cable 0005 DC UNDERVOLTAGE 0x3220 Intermediate circuit DC voltage is not sufficient due to missing mains phase blown fuse or rectifier bridge interna...

Page 269: ...representative 0014 CABLE CROSS CON 0x3181 Programmable fault 30 08 Cross connection Incorrect input power and motor cable connection i e input power cable is connected to drive motor connection Check...

Page 270: ...arameter 30 07 Sto diagnostic is set to Alarm or No Check safety circuit connections For more information see appropriate drive hardware manual 0023 STO MODE CHANGE 0xFF7A Error in changing Safe Torqu...

Page 271: ...Programmable fault 42 12 Brake fault func Mechanical brake control fault Activated e g if brake acknowledgement is not as expected during brake closing Check mechanical brake connection Check mechanic...

Page 272: ...ule Check settings of parameter group 50 Fieldbus Check cable connections Check if communication master is able to communicate 0046 FB MAPPING FILE 0x6306 Drive internal fault Contact your local ABB r...

Page 273: ...ring On a follower drive The drive has not received new reference 1 and or 2 for five consecutive reference handling cycles Check the settings of parameters 57 06 Ref 1 src and 57 07 Ref 2 src on the...

Page 274: ...fined by parameter 31 08 Mot temp2 fltLim Check that actual number of sensors corresponds to value set by parameter 31 06 Mot temp2 src Check motor ratings and load Let motor cool down Ensure proper m...

Page 275: ...rive internal fault Note This fault cannot be reset Contact your local ABB representative 0301 UFF FILE READ 0x6300 File read error Note This fault cannot be reset Contact your local ABB representativ...

Page 276: ...your local ABB representative 0313 UFF EOF 0x6300 UFF file structure failure Delete faulty file or contact your local ABB representative 0314 TECH LIB INTERFACE 0x6100 Incompatible firmware interface...

Page 277: ...Fieldbus control 277 9 Fieldbus control What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network fieldbus...

Page 278: ...nterface and other available sources for example digital and analogue inputs Fieldbus adapters are available for various serial communication protocols for example PROFIBUS DP FPBA xx adapter CANopen...

Page 279: ...ion break 50 03 Comm loss t out 0 3 6553 5 s Defines the time between communication break detection and the action selected with parameter 50 02 Comm loss func 50 04 Fba ref1 modesel and 50 05 Fba ref...

Page 280: ...er Displays the application program revision of the adapter module Note In the User s Manual of the fieldbus adapter module the parameter group number is 1 or A for parameters 51 01 51 26 TRANSMITTED...

Page 281: ...Ext2 start func 3 FBA Selects fieldbus as the source for the start and stop commands when EXT2 is selected as the active control location 21 01 Speed ref1 sel 3 FBA ref1 4 FBA ref2 Fieldbus reference...

Page 282: ...2 Par 10 01 99 99 1 See also other parameters which can be controlled by the fieldbus 2 The maximum number of used data words is protocol dependent 3 Profile instance selection parameters Fieldbus mod...

Page 283: ...te names The FBA Control Word parameter 02 24 see page 99 commands the transitions between these states and the FBA Status Word parameter 02 26 see page 100 indicates the status of the drive Fieldbus...

Page 284: ...eed reference scaling is selected by parameter 50 04 Fba ref1 modesel 50 05 Fba ref2 modesel the fieldbus references are 32 bit integers The value consists of a 16 bit integer value and a 16 bit fract...

Page 285: ...FF2 FBA CW Bit 2 1 FBA SW Bit 4 1 OFF2 ACTIVE RFG OUTPUT ENABLED RFG ACCELERATOR ENABLED B B C D FBA CW Bit 12 0 D FBA CW Bit 14 0 A C FBA CW Fieldbus Control Word FBA SW Fieldbus Status Word n Speed...

Page 286: ...286 Fieldbus control...

Page 287: ...Control block diagrams 287 10 Control block diagrams What this chapter contains The chapter contains a graphical representation of the control program...

Page 288: ...bit 0 Speed act neg 19 08 Above speed limit 06 03 bit 2 Above limit 06 03 bit 3 At setpoint 19 10 Speed window t 19 07 Zero speed delay 01 01 Motor speed rpm 01 08 Encoder 1 speed 01 10 Encoder 2 spe...

Page 289: ...Panel Mot pot PID out Pointer Critical speeds 1 3 19 01 Speed scaling 22 01 Acc dec sel 22 06 Shape time acc1 22 07 Shape time acc2 22 08 Sshape time dec1 22 09 Shape time dec2 22 11 Dec time jogging...

Page 290: ...3 08 Acc comp torq 03 07 Speed error filt 01 01 Motor speed rpm 23 03 Derivation time 23 04 Deriv filt time 23 01 Proport gain 23 14 Drooping rate 23 02 Integration time 23 09 Max torq sp control 23 1...

Page 291: ...ocal fb 12 01 Ext1 Ext2 sel 12 03 Ext1 ctrl mode SPEED TORQUE MIN MAX ADD SPEED TORQUE MIN MAX ADD ZERO AI1 AI2 FB REF1 FB REF2 D2D REF1 D2D REF2 03 09 Torq ref sp ctrl 03 12 Torq ref sp lim 03 13 Tor...

Page 292: ...Sqrt sub Sqrt add 27 02 PID fbk func Process PID 27 05 PID fbk1 max 27 06 PID fbk1 min 27 07 PID fbk2 max 27 08 PID fbk2 min 27 22 Sleep mode 27 23 Sleep level 27 24 Sleep delay 27 25 Wake up level 2...

Page 293: ...art mode 11 02 DC Magn time 38 01 Flux ref 38 03 U F curve func 38 04 U F curve freq1 38 05 U F curve freq2 38 06 U F curve freq3 38 07 U F curve freq4 38 08 U F curve freq5 38 09 U F curve volt1 38 1...

Page 294: ...294 Control block diagrams...

Page 295: ...ct training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to w...

Page 296: ...http www abb com ABB Inc Automation Technologies Drives Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 800 HELP 365 Fax 262 780 5135 ABB Beijing Drive Systems Co Ltd...

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