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ABB ACH550-BCR, User Manual

The ABB ACH550-BCR is a high-performance motor drive system designed for optimum control and energy efficiency. Our user manual provides detailed information on installation, operation, and maintenance procedures. Download the free manual from our website and unlock the full potential of this exceptional product.

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ACH550-UH User’s Manual

1-9

Installation

Installation

Study these installation instructions carefully before proceeding. 

Failure to observe 

the warnings and instructions may cause a malfunction or personal hazard.

WARNING!

 Before you begin read 

Safety

 on page 

1-3

.

Installation flow chart

The installation of the ACH550 adjustable speed AC drive follows the outline below. 
The steps must be carried out in the order shown. At the right of each step are 
references to the detailed information needed for the correct installation of the unit.

Task

See

PREPARE

 for installation

Preparing for installation

 on page 

1-10

.

PREPARE

 the mounting location

Prepare the mounting location

 on page 

1-14

.

REMOVE 

the front cover

Remove front cover

 on page 

1-16

.

MOUNT 

the drive

Mount the drive

 on page 

1-17

.

INSTALL

 wiring

Wiring overview

 on page 

1-18

 and 

Install the wiring

 on page 

1-23

.

CHECK

 installation

Check installation

 on page 

1-27

.

REINSTALL

 the cover

Re-install cover

 on page 

1-27

.

APPLY 

power

Apply power

 on page 

1-29

.

 

START-UP

Start-up

 on page 

1-30

.

Summary of Contents for ACH550-BCR

Page 1: ...ACH550 User s Manual ACH550 UH HVAC Drives 1 550 HP ACH550 BCR BDR VCR VDR E Clipse Bypass Drives 1 400 HP ACH550 PCR PDR Packaged Drives with Disconnect 1 550 HP ...

Page 2: ...Start up Bypass functions overview Application macros Parameters Embedded fieldbus Fieldbus adapter Diagnostics Technical data ACH550 PCR PDR Packaged Drives with Disconnect User s Manual 1 550 HP 3AUA0000031590 English Safety Installation Maintenance Technical data OPTION MANUALS delivered with optional equipment MFDT 01 FlashDrop User s Manual 3AFE68591074 English OHDI 01 115 230 V Digital Input...

Page 3: ...iii Manual contents Manual contents List of included manuals ACH550 UH Drives 1 1 ACH550 BCR BDR VCR VDR E Clipse Bypass Drives 2 1 ACH550 PCR PDR Packaged Drives with Disconnect 3 1 ...

Page 4: ...iv Manual contents ...

Page 5: ...ACH550 UH User s Manual 1 1 ACH550 UH HVAC Drives 1 550 HP User s Manual 2016 ABB All Rights Reserved ...

Page 6: ......

Page 7: ... The ACH550 adjustable speed AC drive should ONLY be installed by a qualified electrician WARNING Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 L1 L2 L3 and U2 V2 W2 T1 T2 T3 and depending on the frame size UDC and UDC or BRK and BRK WARNING Dangerous voltage is present when input power is connected After disconnecting the supply wait at least ...

Page 8: ...eans instead use the control panel keys or commands via the I O board of the drive The maximum allowed number of charging cycles of the DC capacitors i e power ups by applying power is five in ten minutes WARNING Never attempt to repair a malfunctioning ACH550 contact the factory or your local Authorized Service Center for repair or replacement WARNING The ACH550 will start up automatically after ...

Page 9: ...rview 1 49 HVAC Default macro 1 51 Supply Fan macro 1 52 Return Fan macro 1 53 Cooling Tower Fan macro 1 54 Condenser macro 1 55 Booster Pump macro 1 56 Pump Alternation macro 1 57 Internal Timer macro 1 58 Internal Timer with Constant Speeds PRV macro 1 59 Floating Point macro 1 60 Dual Setpoint with PID macro 1 61 Dual Setpoint with PID and Constant Speeds 1 62 E bypass macro 1 63 Hand Control m...

Page 10: ...al data 1 247 Fieldbus adapter Overview 1 259 Mechanical and electrical installation FBA 1 262 Communication setup FBA 1 263 Activate drive control functions FBA 1 263 Feedback from the drive FBA 1 266 Diagnostics FBA 1 267 ABB drives profile technical data 1 269 Generic profile technical data 1 277 Diagnostics Diagnostic displays 1 279 Correcting faults 1 280 Correcting alarms 1 286 Maintenance M...

Page 11: ...1 297 Input power connections 1 301 Motor connections 1 309 Control connections 1 315 Efficiency 1 318 Cooling 1 318 Dimensions and weights 1 320 Degrees of protection 1 325 Ambient conditions 1 326 Materials 1 327 Applicable standards 1 328 Liability limits 1 330 Index ...

Page 12: ...1 8 ACH550 UH User s Manual Table of contents ...

Page 13: ...wn At the right of each step are references to the detailed information needed for the correct installation of the unit Task See PREPARE for installation Preparing for installation on page 1 10 PREPARE the mounting location Prepare the mounting location on page 1 14 REMOVE the front cover Remove front cover on page 1 16 MOUNT the drive Mount the drive on page 1 17 INSTALL wiring Wiring overview on...

Page 14: ...let mounting bolts 6 torx screws hold each cabinet side panel in place Leave the side panels off until later 3 Remove the 4 bolts that secure the cabinet to the shipping pallet WARNING Use the lifting lugs bars at the top of the unit to lift R7 R8 drives 4 Use a hoist to lift the drive Do not place drive in final position until mounting site is prepared Unpack the drive 1 Unpack the drive 2 Check ...

Page 15: ...700001 SW V 2 06B 2030700001 Input Voltage U1 Current I1n 3 PH 48 63 Hz 200 240 Vac 59 4 A 1 PH 4 63 Hz 200 240 Vac 59 4 A Output Voltage U2 Current I2n 3 PH 0 500 Hz 0 U1 Vac 59 4 A 3 PH 0 500 Hz 0 U1 Vac 28 A ACH550 UH 059A 2 Power Pn Mfg Date 01 December 2005 Org Firmware V 2 06B ABB Inc Made in USA of foreign parts 10 HP 20 HP kAIC S N 2030700001 AC HVAC Drive 550 product series Construction r...

Page 16: ...ng surface and the frame size For installations involving frame size R7 R8 Hoist Motor Specification Verify Reference Motor type 3 phase induction motor Nominal current Motor value is within this range 0 15 1 5 I2N I2N normal use current Type code label on drive entry for Output I2N or Type code on drive and rating table in Technical data on page 1 297 Nominal frequency 10 500 Hz Voltage range Mot...

Page 17: ...ust be mounted vertically on a smooth solid surface and in a suitable environment as defined above The drive must be located in a suitable environment as defined above The minimum space requirements for the drive are the outside dimensions see Outside dimensions R1 R6 on page 1 323 or Outside dimensions R7 R8 on page 1 324 plus air flow space around the unit see Cooling on page 1 318 The distance ...

Page 18: ...wo If possible use the two outside holes to allow room to remove the fan for maintenance Note ACH400 drives can be replaced using the original mounting holes For R1 and R2 frame sizes the mounting holes are identical For R3 and R4 frame sizes the inside mounting holes on the top of ACH550 drives match ACH400 mounts Frame size IP21 UL type 1 IP54 UL type 12 Kit Code English Kit Code English R1 FMK ...

Page 19: ... the enclosure to secure the cabinet to a wall or to the back of another enclosure Bolt the L bracket to the enclosure using the lifting lug bolt hole on the top of the enclosure 2 Drill holes of appropriate size in the mounting location PC00023 Fastening points when installed back against a wall Top view Fastening points when installed back against back Cabinet top M12 bolt 1 2 to 9 16 in L brack...

Page 20: ...e hood in place 2 If hood is present Slide hood up and off of the cover 3 Loosen the captive screws around the edge of the cover 4 Remove the cover R7 R8 Cabinet Door 1 To open the cabinet door loosen the quarter turn screws that hold the cabinet door closed R7 R8 Side Panels The side panels were removed to take the cabinet off the pallet Installation access is easier if these panels are kept off ...

Page 21: ...e back of the drive 2 R5 R6 Align the sheet metal hood not shown in front of the drive s top mounting holes Attach as part of next step 3 Position the ACH550 onto the mounting screws or bolts and securely tighten in all four corners Note Lift the ACH550 by its metal chassis frame size R6 by the lifting holes on both sides at the top 4 Re install the rubber plugs 5 Non English speaking locations Ad...

Page 22: ...ng apart Input power wiring Motor wiring Use a separate metal conduit run for each motor Control communications wiring When installing input power and motor wiring refer to the following as appropriate To locate input power and motor connection terminals see Connection diagrams starting on page 1 20 For specifications on power terminals see Drive s power connection terminals on page 1 307 For corn...

Page 23: ...arameter descriptions on page 1 80 Embedded fieldbus on page 1 185 Fieldbus adapter on page 1 259 For electro magnetic compliance EMC follow local codes and the requirements in Motor cable requirements for CE C Tick compliance on page 1 311 For example Properly ground the wire screen cable shields Keep individual un screened wires between the cable clamps and the screw terminals as short as possib...

Page 24: ...Red Optional Module 1 X1 Communications Optional Module 2 GND Power Output to Motor Power Input EM1 X1 Analog Inputs and Outputs X1 Digital Inputs X1 Relay Outputs and 10 V Ref Voltage Output and 24 V Aux Voltage Output EM3 PE U1 V1 W1 U2 V2 W2 X0003 RS485 R5 R6 differ See next page Frame Sizes R1 R4 Diagram shows the R3 frame J2 DIP Switches J2 ON off position on position for RS485 Termination J2...

Page 25: ...NG To avoid danger or damage to the drive on IT systems and corner grounded TN systems see section Disconnecting the internal EMC filter on page 1 22 GND Power Input PE U1 V1 W1 X0011 F1 F2 Power Input PE U1 V1 W1 F1 F2 X0013 Power Output to Motor U2 V2 W2 R5 R6 GND GND Power Output to Motor U2 V2 W2 Terminals Not Used Terminals Not Used ...

Page 26: ...hich might cause danger or damage the drive Note When the internal EMC filter is disconnected the drive is not EMC compatible The following table shows the installation rules for the EMC filter screws in order to connect or disconnect the filter depending on the system type and the frame size For more information on the different system types see Floating networks on page 1 306 and Unsymmetrically...

Page 27: ...rive output terminals U2 V2 W2 2 At the drive end of the motor cable measure the insulation resistance between each motor cable phase and Protective Earth PE Apply a voltage of 1 kV DC and verify that resistance is greater than 1 Mohm Frame sizes Screw Symmetrically grounded TN systems TN S systems Corner grounded TN systems IT systems ungrounded or high resistance grounded 30 ohm R1 R3 EM1 x x EM...

Page 28: ...rame size refer to Power terminal considerations R6 Frame size on page 1 307 8 Route the control cables through the conduit not the same conduit as either input power or motor wiring 9 Use available secure points and tie strap landings to permanently secure control wiring at a minimum distance of 6 mm 1 4 from power wiring 10 Strip the control cable sheathing and twist the copper screen into a pig...

Page 29: ...20 and table for tightening torques on page 1 307 Note For R5 frame size the minimum power cable size is 25 mm2 4 AWG For R6 frame size refer to Power terminal considerations R6 Frame size on page 1 307 7 Route the control cables through the conduit not the same conduit as either input power or motor wiring runs 8 Use available secure points and tie strap landings to permanently secure control wir...

Page 30: ...5 Connect input power and motor cables to the bus terminals See Wiring requirements on page 1 18 Connection diagrams on page 1 20 6 Connect grounds to ground bar 7 Use available secure points and tie strap landings to permanently secure control wiring at a minimum distance of 6 mm 1 4 from power wiring 8 Strip the control cable sheathing and twist the copper screen into a pig tail 9 Connect the gr...

Page 31: ...1 EM3 or F1 F2 The drive is properly grounded The input power voltage matches the drive nominal input voltage range The input power connections at U1 V1 and W1 are connected and tightened as specified The input power branch circuit protection is installed The motor connections at U2 V2 and W2 are connected and tightened as specified The input power motor and control wiring are routed through separ...

Page 32: ...ol panel Note The control panel window must be closed to comply with UL type 12 6 Optional Add a lock not supplied to secure the control panel window R7 R8 Covers 1 If side panels were removed and not remounted mount them now Each panel requires 6 torx screws 2 Re mount all high voltage shields 3 Close all internal swing out panels and secure in place with the quarter turn screws 4 Close the cabin...

Page 33: ...3 and U2 V2 W2 T1 T2 T3 and depending on the frame size UDC and UDC or BRK and BRK Note Before increasing motor speed check that the motor is running in the desired direction To change rotation direction switch motor leads as shown below Power circuit terminal designation and location varies depending on the frame size and some terminals are not used UDC and UDC or BRK and BRK Refer to pages 1 20 ...

Page 34: ...without any commissioning except entry of the motor data as described below Spin Motor is useful for example to operate ventilation fans prior to commissioning Note When using Spin Motor the motor speed is limited to the range 1 3 2 3 of maximum speed Also no interlocks are activated Finally once the drive is commissioned the welcome screen and this option no longer appear Motor data The motor dat...

Page 35: ...r more of the ACH550 special features and or fine tuning 1 Review the parameter descriptions in Complete parameter descriptions starting on page 1 80 Enable options and fine tune parameter values as appropriate for the system 2 Edit parameters as appropriate Fault and alarm adjustments The ACH550 can detect a wide variety of potential system problems For example initial system operation may genera...

Page 36: ...1 32 ACH550 UH User s Manual Installation ...

Page 37: ... Copy function for moving parameters to other ACH550 drives Backup function for saving parameter sets Context sensitive help Real time clock General display features Soft key functions The soft key functions are defined by text displayed just above each key Display contrast To adjust display contrast simultaneously press and or as appropriate Status LED UP SOFT KEY 1 DOWN OFF SOFT KEY 2 HELP alway...

Page 38: ...ine of the LCD display shows the basic status information of the drive HAND Indicates that the drive control is local that is from the control panel AUTO Indicates that the drive control is remote such as the basic I O X1 or fieldbus Indicates the drive and motor rotation status as follows Upper right shows the active reference Middle Using parameter group 34 the middle of the LCD display can be c...

Page 39: ... control HAND and control the drive using the control panel press and hold the or button Pressing the HAND button switches the drive to hand control while keeping the drive running Pressing the OFF button switches to hand control and stops the drive To switch back to auto control AUTO press and hold the button Hand Auto Off To start the drive press the HAND or AUTO buttons to stop the drive press ...

Page 40: ...ory settings select the application macro HVAC Default 2 Select the Parameters mode with the UP DOWN buttons and select ENTER to select the Parameters Mode 3 Select the appropriate parameter group with the UP DOWN buttons and select SEL 4 Select the appropriate parameter in a group with the UP DOWN buttons Select EDIT to change the parameter 5 Press the UP DOWN buttons to change the parameter valu...

Page 41: ...gests or independently Note If you want to set the parameters independently use the Parameters Mode The order of tasks presented by the Start up Assistant depends on your entries The following task list is typical 1 Select MENU to enter the main menu 2 Select ASSISTANTS with the UP DOWN buttons and select ENTER 3 Scroll to COMMISSION DRIVE with the UP DOWN buttons and select SEL 4 Change the value...

Page 42: ...s PID Control Prompts for PID settings Prompts for the source of process reference Prompts for reference limits Prompts for source limits and units for the process actual value Defines the use of Sleep function Low Noise Setup Prompts for switching frequency Prompts for definition of Flux optimization Prompts for the use of Critical speeds Panel Display Prompts for display variable and unit settin...

Page 43: ... Backup Mode to export parameters from one drive to another The parameters are uploaded from a drive to the control panel and downloaded from the control panel to another drive Two options are available Par Backup Mode The Assistant Control Panel can store a full set of drive parameters The Par Backup Mode has these functions Upload to Panel Copies all parameters from the drive to the Control Pane...

Page 44: ... and a progress diagram is displayed Select ABORT if you want to stop the process 5 The text Parameter upload successful is displayed and the control panel returns to the PAR BACKUP menu Select EXIT to return to the main menu Now you can disconnect the panel 1 Select MENU to enter the menu 2 Select PAR BACKUP with the UP DOWN buttons 3 Scroll to Download to drive all and select SEL 4 The text Rest...

Page 45: ...eters Use this option to transfer parameters to systems that use similar configurations the drive and motor sizes do not need to be the same To download application to drive follow these steps 5 After the download stops the message Parameter download successful is displayed and the control panel goes back to PAR BACKUP menu Select EXIT to return to the main menu 1 Select MENU to enter the menu 2 S...

Page 46: ...t the control panel handles these situations by Discarding parameters values not available on the target drive Using parameter default values when the download provides no values or invalid values Providing a Differences List A listing of the type and number of items that the target cannot accept exactly as specified You can either accept the default edits by pressing READY or view and edit each i...

Page 47: ...parameters Download failures In some situations the drive may be unable to accept a download In those cases the control panel display is Parameter download failed plus one of the following causes Set not found You are attempting to download a data set that was not defined in the backup The remedy is to manually define the set or upload the set from a drive that has the desired set definitions Par ...

Page 48: ...l to Show Clock with the UP DOWN buttons and select SEL to make the clock visible 5 Scroll to Set Time with the UP DOWN buttons and select SEL 6 Change the hours and minutes with the UP DOWN buttons and select OK to save the values The active value is displayed in inverted color 7 Scroll to Time Format with the UP DOWN buttons and select SEL 8 The different formats are displayed Select a format wi...

Page 49: ...select OK to save the values The active value is displayed in inverted color 11 Scroll to Date Format with the UP DOWN buttons and select SEL 12 The Date formats are displayed Select a date format with the UP DOWN buttons and select OK to confirm the selection 13 Select EXIT twice to return to the main menu ...

Page 50: ...th the UP DOWN buttons and select ENTER 3 Scroll to the I O setting you want to view with the UP DOWN buttons and select SEL 4 Select the setting you want to view with the UP DOWN buttons and select OK 5 You can change the value with the UP DOWN buttons and save it by selecting SAVE If you do not want to change the setting select CANCEL 6 Select EXIT to return to the main menu ...

Page 51: ...he start up Start up by changing the parameters individually To change the parameters follow these steps 1 Select MENU to enter the main menu 2 Select ASSISTANTS with the Up Down buttons and select ENTER 3 Scroll to COMMISSION DRIVE with the Up Down buttons 4 Change the values suggested by the assistant to your preferences and then press SAVE after every change 1 Select MENU to enter the main menu...

Page 52: ...10 Start Stop Dir 11 Reference Select 20 Limits 21 Start Stop 22 Accel Decel 26 Motor Control and 30 Fault Functions Note To restore the default factory settings select the application macro HVAC Default 3 Select the appropriate parameter group with the UP DOWN buttons and select SEL 4 Select the appropriate parameter in a group with the UP DOWN buttons Select EDIT to change the parameter value 5 ...

Page 53: ...ional parameter changes can be made manually using the control panel Application macros are enabled by setting the value for parameter 9902 APPLIC MACRO By default HVAC Default value 1 is the enabled macro General considerations The following considerations apply for all macros When using a direct speed reference in AUTO mode connect the speed reference to analog input 1 AI1 and provide the START ...

Page 54: ...ontrol terminal descriptions on page 1 316 Specific wiring requirements are included with each macro description 9902 Value Macro 9902 Value Macro 1 HVAC Default 9 Internal Timer with Constant Speeds 2 Supply Fan 10 Floating Point 3 Return Fan 11 Dual Setpoint PID 4 Cooling Tower Fan 12 Dual Setpoint PID with Constant Speeds 5 Condenser 13 E bypass 6 Booster Pump 14 Hand Control 7 Pump Alternation...

Page 55: ...A Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Not configured Constant Preset speed 1 P 1202 Safety interlock Deactivate to stop drive P 1608 Not configured Relay output 1 P 1401 Default operation Ready 19 connected to 21 Relay output 2 P 1402 Default operation Running 22 connected to 24 Relay output 3 P 1403 Default operation Fault 1 25 connected to 27 X1...

Page 56: ...1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P 1601 Constant Preset speed 1 P 1202 Safety interlock 1 Deactivate to stop drive P 1608 Safety interlock 2 Deactivate to stop drive P 1609 Relay output 1 P 1401 Default operation Started 19 connected to 21 Relay output 2 P ...

Page 57: ...X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Not configured Constant Preset speed 1 P 1202 Safety interlock 1 Deactivate to stop drive P 1608 Safety interlock 2 Deactivate to stop drive P 1609 Relay output 1 P 1401 Default operation Started 19 connected to 21 Relay output 2 P 1402 Default operation Running ...

Page 58: ...O2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Not configured Constant Preset speed 1 P 1202 Safety interlock 1 Deactivate to stop drive P 1608 Not configured Relay output 1 P 1401 Default operation Ready 19 connected to 21 Relay output 2 P 1402 Default operation Running 22 connect...

Page 59: ...A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Not configured Constant Preset speed 1 P 1202 Safety interlock 1 Deactivate to stop drive P 1608 Not configured Relay output 1 P 1401 Default operation Ready 19 connected to 21 Relay output 2 P 1402 Default operation Running 22 connected to 24 Relay out...

Page 60: ...O2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Not configured Constant Preset speed 1 P 1202 Safety interlock 1 Deactivate to stop drive P 1608 Not configured Relay output 1 P 1401 Default operation Ready 19 connected to 21 Relay output 2 P 1402 Default operation Running 22...

Page 61: ... RAMP 8123 PFA ENABLE 1 ACTIVE 2202 ACCELER TIME 1 10 0 s 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Not configur...

Page 62: ...12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Timer enable Activate to start stop drive from timer P 3601 Run permissive Deactivate to stop drive P 1601 Timer override Activate to start drive P 3622 Safety interlock 1 Deac...

Page 63: ...RAM 0105 TORQUE 4110 SET POINT SEL 1 AI1 3416 SIGNAL 3 MIN 200 0 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA Not configured Reference voltage 10 VDC Output frequency 0 4 20 mA Timer enable Activate to start stop drive from timer P 3601 Run pe...

Page 64: ...1 OUTPUT 3 MAX 200 0 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA Not configured Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P 1601 Constant Preset speed 1 P 12...

Page 65: ... 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run permissive Deactivate to stop drive P 1601 Setpoint selection Activate to select Set2 P 4207 Safety interlock 1 Deactivate...

Page 66: ...1 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Presets PID selection Activate to select PID P 1102 Setpoint selection Activate to select Set2 P 4027 Preset speed 1 P 1201 Preset spee...

Page 67: ... RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Start Stop Activate to start drive Run enable Deactivate to stop drive P 1601 Not configured Not configured Not configured Relay output 1 P 1401 Default operation Started 19 connected to 21 Relay output 2 P 1402 Default operation Running 22 connected t...

Page 68: ...POINT SEL 1 AI1 1 SCR 2 AI1 3 AGND 4 10V 5 AI2 6 AGND 7 AO1 8 AO2 9 AGND 10 24V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA Not configured Reference voltage 10 VDC Output frequency 0 4 20 mA Not configured Not configured Not configured Not configured Not configured Relay output 1 P 1401 Default operation ...

Page 69: ...V 11 GND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X1 mA mA External reference 0 2 10 V or 0 4 20 mA Reference voltage 10 VDC Output frequency 0 4 20 mA Not configured Not configured Not configured Not configured Not configured Relay output 1 P 1401 Default operation Ready 19 connected to 21 Relay output 2 P 1402 Defau...

Page 70: ...1 66 ACH550 UH User s Manual Application macros ...

Page 71: ...ize dependent 9909 MOTOR NOM POWER 0 15 1 5 Pn 0 1 hp 1 0 Pn 9910 ID RUN 0 1 1 0 OFF IDMAGN 9915 MOTOR COSPHI 0 01 0 97 0 01 0 IDENTIFIED Group 01 OPERATING DATA 0101 SPEED DIR 30000 30000 rpm 1 rpm 0102 SPEED 0 30000 rpm 1 rpm 0103 OUTPUT FREQ 0 0 500 0 Hz 0 1 Hz 0104 CURRENT 0 0 1 5 I2n 0 1 A 0105 TORQUE 200 0 200 0 0 1 0106 POWER 1 5 1 5 Pn 0 1 kW 0107 DC BUS VOLTAGE 0 2 5 VdN 1 V 0109 OUTPUT V...

Page 72: ...36 COMM VALUE 2 32768 32767 1 0137 PROCESS VAR 1 1 0138 PROCESS VAR 2 1 0139 PROCESS VAR 3 1 0140 RUN TIME 0 00 499 99 kh 0 01 kh 0141 MWH COUNTER 0 65535 MWh 1 MWh 0142 REVOLUTION CNTR 0 65535 Mrev 1 Mrev 0143 DRIVE ON TIME HI 0 65535 days 1 day 0144 DRIVE ON TIME LO 00 00 00 23 59 58 1 2 s 0145 MOTOR TEMP Par 3501 1 3 10 200 C Par 3501 4 0 5000 ohm Par 3501 5 6 0 1 1 0150 CB TEMP 20 0 150 0 C 1 ...

Page 73: ... REF1 Hz rpm 1102 EXT1 EXT2 SEL 6 12 1 0 EXT1 1103 REF1 SELECT 0 17 20 21 1 1 AI1 1104 REF1 MIN 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 1105 REF1 MAX 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 60 0 Hz US 1800 rpm US 1106 REF2 SELECT 0 17 19 21 1 19 PID1OUT 1107 REF2 MIN 0 0 100 0 0 0 600 0 for torque 0 1 0 0 1108 REF2 MAX 0 0 100 0 0 0 600 0 for torque 0 1 100 0 Group 12 CONSTANT SPEEDS 1201...

Page 74: ...1 s 0 0 s 1414 RO 4 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1415 RO 5 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1416 RO 5 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1417 RO 6 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1418 RO 6 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s Group 15 ANALOG OUTPUTS 1501 AO1 CONTENT SEL 99 178 1 103 OUTPUT FREQ 1502 AO1 CONTENT MIN Depends on selection 0 0 Hz 1503 AO1 CONTENT MAX Depends on selection 60 0 H...

Page 75: ...n 0 1 A 1 3 I2n 2006 UNDERVOLT CTRL 0 2 1 1 ENABLE TIME 2007 MINIMUM FREQ 500 0 500 0 Hz 0 1 Hz 0 0 Hz 2008 MAXIMUM FREQ 0 0 500 0 Hz 0 1 Hz 60 0 Hz US 2013 MIN TORQUE SEL 6 7 1 0 MIN TORQUE 1 2014 MAX TORQUE SEL 6 7 1 0 MAX TORQUE 1 2015 MIN TORQUE 1 600 0 0 0 0 1 300 0 2016 MIN TORQUE 2 600 0 0 0 0 1 300 0 2017 MAX TORQUE 1 0 0 600 0 0 1 300 0 2018 MAX TORQUE 2 0 0 600 0 0 1 300 0 Group 21 START...

Page 76: ...Hz 1 rpm 0 0 Hz 0 rpm 2505 CRIT SPEED 2 HI 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 2506 CRIT SPEED 3 LO 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm 2507 CRIT SPEED 3 HI 0 0 500 0 Hz 0 30000 rpm 0 1 Hz 1 rpm 0 0 Hz 0 rpm Group 26 MOTOR CONTROL 2601 FLUX OPT ENABLE 0 1 1 1 ON 2602 FLUX BRAKING 0 1 1 0 OFF 2603 IR COMP VOLT 0 0 100 0 V 0 1 V 0 0 V 2604 IR COMP FREQ 0 100 1 80 2605 U...

Page 77: ...1 3 1 1 LOW Group 31 AUTOMATIC RESET 3101 NUMBER OF TRIALS 0 5 1 5 3102 TRIAL TIME 1 0 600 0 s 0 1 s 30 0 s 3103 DELAY TIME 0 0 120 0 s 0 1 s 6 0 s 3104 AR OVERCURRENT 0 1 1 0 DISABLE 3105 AR OVERVOLTAGE 0 1 1 1 ENABLE 3106 AR UNDERVOLTAGE 0 1 1 1 ENABLE 3107 AR AI MIN 0 1 1 1 ENABLE 3108 AR EXTERNAL FLT 0 1 1 1 ENABLE Group 32 SUPERVISION 3201 SUPERV 1 PARAM 100 178 1 103 OUTPUT FREQ 3202 SUPERV ...

Page 78: ...RM 0 9 1 5 0 0 3419 OUTPUT3 UNIT 0 127 1 11 mA 3420 OUTPUT3 MIN Depends on selection 0 0 mA 3421 OUTPUT3 MAX Depends on selection 20 0 mA Group 35 MOTOR TEMP MEAS 3501 SENSOR TYPE 0 6 1 0 NONE 3502 INPUT SELECTION 1 8 1 1 AI1 3503 ALARM LIMIT 10 200 C 0 5000 ohm 0 1 1 110 C 1500 ohm 0 3504 FAULT LIMIT 10 200 C 0 5000 ohm 0 1 1 130 C 4000 ohm 0 Group 36 TIMED FUNCTIONS 3601 TIMERS ENABLE 6 7 1 0 NO...

Page 79: ... 300 3713 LOAD FREQ 4 0 500 Hz 1 Hz 50 Hz 3714 LOAD TORQ LOW 4 0 600 1 30 3715 LOAD TORQ HIGH 4 0 600 1 300 3716 LOAD FREQ 5 0 500 Hz 1 Hz 500 Hz 3717 LOAD TORQ LOW 5 0 600 1 30 3718 LOAD TORQ HIGH 5 0 600 1 300 Group 40 PROCESS PID SET 1 4001 GAIN 0 1 100 0 0 1 2 5 4002 INTEGRATION TIME 0 0 3600 0 s 0 1 s 3 0 s 4003 DERIVATION TIME 0 0 10 0 s 0 1 s 0 0 s 4004 PID DERIV FILTER 0 0 10 0 s 0 1 s 1 0...

Page 80: ...ale 100 0 4110 SET POINT SEL 0 2 8 17 19 20 1 0 KEYPAD 4111 INTERNAL SETPNT Depends on Units and Scale 40 0 4112 SETPOINT MIN 500 0 500 0 0 1 0 0 4113 SETPOINT MAX 500 0 500 0 0 1 100 0 4114 FBK SEL 1 13 1 1 ACT1 4115 FBK MULTIPLIER 32 768 32 767 0 001 0 000 NOT SEL 4116 ACT1 INPUT 1 7 1 2 AI2 4117 ACT2 INPUT 1 7 1 2 AI2 4118 ACT1 MINIMUM 1000 1000 1 0 4119 ACT1 MAXIMUM 1000 1000 1 100 4120 ACT2 M...

Page 81: ...SRC 1 2 1 1 PID2REF Group 45 ENERGY SAVING 4502 ENERGY PRICE 0 00 655 35 0 01 0 00 4507 CO2 CONV FACTOR 0 0 10 0 tn MWh 0 1 tn MWh 0 5 tn MWh 4508 PUMP POWER 0 0 1000 0 0 1 100 0 4509 ENERGY RESET 0 1 1 0 DONE Group 51 EXT COMM MODULE 5101 FBA TYPE 0000 FFFF hex 0000 hex NOT DEFINED 5102 5126 FB PAR 2 26 0 65535 1 0 5127 FBA PAR REFRESH 0 1 1 0 DONE 5128 FILE CPI FW REV 0000 FFFF hex 1 0000 hex 51...

Page 82: ...00 FFFF hex 1 0000 hex Group 64 LOAD ANALYZER 6401 PVL SIGNAL 100 178 1 103 OUTPUT FREQ 6402 PVL FILTER TIME 0 0 120 0 s 0 1 s 0 1 s 6403 LOGGERS RESET 6 7 1 0 NOT SEL 6404 AL2 SIGNAL 101 178 1 103 OUTPUT FREQ 6405 AL2 SIGNAL BASE Depends on selection 60 0 Hz 6406 PEAK VALUE 6407 PEAK TIME 1 Date dd mm yy power on time in days 1 d 6408 PEAK TIME 2 Time hh mm ss 2 s 6409 CURRENT AT PEAK 0 0 6553 5 ...

Page 83: ...z US 8111 START FREQ 3 0 0 500 0 Hz 0 1 Hz 60 0 Hz US 8112 LOW FREQ 1 0 0 500 0 Hz 0 1 Hz 30 0 Hz US 8113 LOW FREQ 2 0 0 500 0 Hz 0 1 Hz 30 0 Hz US 8114 LOW FREQ 3 0 0 500 0 Hz 0 1 Hz 30 0 Hz US 8115 AUX MOT START D 0 0 3600 0 s 0 1 s 5 0 s 8116 AUX MOT STOP D 0 0 3600 0 s 0 1 s 3 0 s 8117 NR OF AUX MOT 0 4 1 1 8118 AUTOCHNG INTERV 0 1 336 0 h 0 1 h 0 0 h NOT SEL 8119 AUTOCHNG LEVEL 0 0 100 0 0 1 ...

Page 84: ... into the drive permanent memory for later use Each set contains parameter settings including Group 99 START UP DATA and the results of the motor identification run 0 USER S1 LOAD 2 USER S2 LOAD With these the user parameter sets can be taken back in use 9904 MOTOR CTRL MOD 1 3 1 3 SCALAR FREQ Selects the motor control mode 1 VECTOR SPEED sensorless vector control mode Reference 1 is speed referen...

Page 85: ...on requires a torque range above the motor nominal torque over a wide speed range and without any measured speed feedback i e without a pulse encoder 0 OFF IDMAGN The Motor ID Run process is not run Identification magnetization is performed depending on parameter 9904 and 2101 settings In identification magnetization the motor model is calculated at first start by magnetizing the motor for 10 to 1...

Page 86: ... of motor nominal torque 0106 POWER 1 5 1 5 Pn 0 1 kW The measured motor power in kW 0107 DC BUS VOLTAGE 0 2 5 VdN 1 V The DC bus voltage in V DC as measured by the ACH550 0109 OUTPUT VOLTAGE 0 2 0 VdN 1 V The voltage applied to the motor 0110 DRIVE TEMP 0 0 150 0 C 0 1 C The temperature of the drive power transistors in degrees Celsius 0111 EXTERNAL REF 1 0 0 500 0 Hz 0 1 Hz 1 rpm 0 30000 rpm Ext...

Page 87: ...tes that the relay is energized 0 indicates that the relay is de energized 0123 RO 4 6 STATUS 000 111 0 7 decimal 1 Status of the three relay outputs Available if OREL 01 Relay Output Extension Module is installed See parameter 0122 0124 AO 1 0 0 20 0 mA 0 1 mA The analog output 1 value in milliamperes 0125 AO 2 0 0 20 0 mA 0 1 mA The analog output 2 value in milliamperes 0126 PID 1 OUTPUT 1000 0 ...

Page 88: ...e written from serial link 0136 COMM VALUE 2 32768 32767 1 Free data location that can be written from serial link 0137 PROCESS VAR 1 1 Process variable 1 Defined by parameters in Group 34 PANEL DISPLAY 0138 PROCESS VAR 2 1 Process variable 2 Defined by parameters in Group 34 PANEL DISPLAY 0139 PROCESS VAR 3 1 Process variable 3 Defined by parameters in Group 34 PANEL DISPLAY 0140 RUN TIME 0 00 49...

Page 89: ... 162 The counter value is accumulated till it reaches 999 9 after which the counter rolls over and starts again from 0 0 Can be reset with parameter 4509 ENERGY RESET resets all energy calculators at the same time See Group 45 ENERGY SAVING 0175 SAVED MWH 0 65535 MWh 1 MWh Energy saved in MWh compared to the energy used when the pump is connected directly to the supply See the note on page 1 162 T...

Page 90: ...ee parameter 0176 SAVED AMOUNT 1 0178 SAVED CO2 0 0 6553 5 tn 0 1 tn Reduction of carbon dioxide emissions in tons See the note on page 1 162 The counter value is accumulated till it reaches 6553 5 the counter does not roll over Can be reset with parameter 4509 ENERGY RESET resets all energy calculators at the same time CO2 conversion factor is set with parameter 4507 CO2 CONV FACTOR See Group 45 ...

Page 91: ...xternal location EXT1 or EXT2 must be active and set to COMM See parameters 1001 and 1002 The control panel displays the word in hex For example all zeros and a 1 in Bit 0 displays as 0001 All zeros and a 1 in Bit 15 displays as 8000 0302 FB CMD WORD 2 1 Read only copy of the Fieldbus Command Word 2 See parameter 0301 Bit 0301 FB CMD WORD 1 0302 FB CMD WORD 2 0 STOP FBLOCAL_CTL 1 START FBLOCAL_REF...

Page 92: ...ys as 8000 0304 FB STS WORD 2 1 Read only copy of the Status Word 2 See parameter 0303 Group 03 Actual Signals Code Description Range Resolution Default S Bit 0303 FB STS WORD 1 0304 FB STS WORD 2 0 READY ALARM 1 ENABLED NOTICE 2 STARTED DIRLOCK 3 RUNNING LOCALLOCK 4 ZERO_SPEED CTL_MODE 5 ACCELERATE Reserved 6 DECELERATE Reserved 7 AT_SETPOINT CPY_CTL 8 LIMIT CPY_REF1 9 SUPERVISION CPY_REF2 10 REV...

Page 93: ... Read only copy of the Fault Word 3 See parameter 0305 Group 03 Actual Signals Code Description Range Resolution Default S Bit 0305 FAULT WORD 1 0306 FAULT WORD 2 0307 FAULT WORD 3 0 OVERCURRENT Obsolete EFB 1 1 DC OVERVOLT THERM FAIL EFB 2 2 DEV OVERTEMP OPEX LINK EFB 3 3 SHORT CIRC OPEX PWR INCOMPATIBLE SW 4 Reserved CURR MEAS USER LOAD CURVE 5 DC UNDERVOLT SUPPLY PHASE Reserved 6 AI1 LOSS ENCOD...

Page 94: ...1 All zeros and a 1 in Bit 15 displays as 8000 0309 ALARM WORD 2 1 See parameter 0308 Group 03 Actual Signals Code Description Range Resolution Default S Bit 0308 ALARM WORD 1 0309 ALARM WORD 2 0 OVERCURRENT Reserved 1 OVERVOLTAGE PID SLEEP 2 UNDERVOLTAGE ID RUN 3 DIR LOCK Reserved 4 IO COMM START ENABLE 1 MISSING 5 AI1 LOSS START ENABLE 2 MISSING 6 AI2 LOSS EMERGENCY STOP 7 PANEL LOSS ENCODER ERR...

Page 95: ...days reported in 0402 in format hh mm ss if real time clock is not used or was not set Format on the Basic Control Panel The time since power on in 2 second ticks minus the whole days reported in 0402 30 ticks 60 seconds E g Value 514 equals 17 minutes and 8 seconds 514 30 0404 SPEED AT FLT 32768 32767 1 rpm 0 The motor speed rpm at the time the last fault occurred 0405 FREQ AT FLT 3276 8 3276 7 0...

Page 96: ... commands are through momentary push buttons as described for DI1P 2P Direction control requires parameter 1003 3 REQUEST is through digital input DI3 DI3 activated Reverse de activated Forward 5 DI1P 2P 3P Start Forward Start Reverse and Stop Start and Direction commands are given simultaneously with two separate momentary push buttons the P stands for pulse Start Forward command is through a nor...

Page 97: ...ed STOP See Group 36 TIMED FUNCTIONS 12 14 TIMED FUNC 2 4 Assigns Start Stop control to Timed Function 2 4 See TIMED FUNC 1 above 1002 EXT2 COMMANDS 0 14 1 1 DI1 Defines external control location 2 EXT2 the configuration of start stop and direction commands See parameter 1001 EXT1 COMMANDS above 1003 DIRECTION 1 3 1 1 FORWARD Defines the control of motor rotation direction 1 FORWARD Rotation is fi...

Page 98: ...ate of the selected digital input See DI1 above 7 EXT2 Selects external control location 2 EXT2 See parameter 1002 EXT2 COMMANDS for EXT2 s Start Stop Dir definitions See parameter 1106 REF2 SELECT for EXT2 s reference definitions 8 COMM Assigns control of the drive via external control location EXT1 or EXT2 based on the fieldbus control word Bit 5 of the Command Word 1 parameter 0301 defines the ...

Page 99: ... rate to the stored reference 7 DI5U 6D Same as above DI3U 4D except that DI5 and DI6 are the digital inputs used 8 COMM Defines the fieldbus as the reference source 9 COMM AI1 Defines a fieldbus and analog input 1 AI1 combination as the reference source See Analog input reference correction below 10 COMM AI1 Defines a fieldbus and analog input 1 AI1 combination as the reference source See Analog ...

Page 100: ...inimum analog input signal These parameters reference and analog min and max settings provide scale and offset adjustment for the reference 1105 REF1 MAX 0 0 500 0 Hz 0 1 Hz 60 0 Hz US 0 30000 rpm 1 rpm 1800 rpm US Sets the maximum for external reference 1 The maximum analog input signal as a percent of full the signal in volts or amperes corresponds to REF1 MAX in Hz rpm Parameter 1302 MAXIMUM AI...

Page 101: ...AI2 sets the minimum analog input signal This parameter sets the minimum frequency reference The value is a percentage of the maximum frequency or speed maximum process reference nominal torque 1108 REF2 MAX 0 0 100 0 0 1 100 0 0 0 600 0 for torqe Sets the maximum for external reference 2 The maximum analog input signal in volts or amperes corresponds to REF2 MAX in Parameter 1302 MAXIMUM AI1 or 1...

Page 102: ...l comments in introduction 0 NOT SEL Disables the constant speed function 1 DI1 Selects Constant Speed 1 with digital input DI1 Digital input activated Constant Speed 1 activated 2 6 DI2 DI6 Selects Constant Speed 1 with digital input DI2 DI6 See above 7 DI1 2 Selects one of three Constant Speeds 1 3 using DI1 and DI2 Uses two digital inputs as defined below 0 DI de activated 1 DI activated Can be...

Page 103: ...tant Speeds 1 3 using DI2 and DI3 See above DI1 2 INV for code 9 DI3 4 INV Selects one of three Constant Speeds 1 3 using DI3 and DI4 See above DI1 2 INV for code 10 DI4 5 INV Selects one of three Constant Speeds 1 3 using DI4 and DI5 See above DI1 2 INV for code 11 DI5 6 INV Selects one of three Constant Speeds 1 3 using DI5 and DI6 See above DI1 2 INV for code 12 DI1 2 3 INV Selects one of seven...

Page 104: ...pm 1 rpm 1080 rpm US Sets value for Constant Speed 3 See CONST SPEED 1 above 1205 CONST SPEED 4 0 0 500 0 Hz 0 1 Hz 24 0 Hz US 0 30000 rpm 1 rpm 1440 rpm US Sets value for Constant Speed 4 See CONST SPEED 1 above 1206 CONST SPEED 5 0 0 500 0 Hz 0 1 Hz 30 0 Hz US 0 30000 rpm 1 rpm 1800 rpm US Sets value for Constant Speed 5 See CONST SPEED 1 above 1207 CONST SPEED 6 0 0 500 0 Hz 0 1 Hz 48 0 Hz US 0...

Page 105: ...S1 2 3 4 If parameter 1201 15 18 TIMED FUNC 1 4 selects Constant speed 1 when this timed function 1 4 is not active and selects Constant speed 2 when it is active If parameter 1201 19 TIMED FUN1 2 selects Constant speed 1 when neither timed function is active selects Constant speed 2 when only Timed function 1 is active selects Constant speed 3 when only Timed function 2 is active and selects Cons...

Page 106: ...for 0 20 mA current signal Calculate the minimum 4 mA as a percent of full range 20 mA 4 mA 20 mA 100 20 1302 MAXIMUM AI1 0 0 100 0 0 1 100 0 Defines the maximum value of the analog input Define value as a percent of the full analog signal range The maximum analog input signal corresponds to 1105 REF1 MAX or 1108 REF2 MAX See the figure at parameter 1104 1303 FILTER AI1 0 0 10 0 s 0 1 s 0 1 s Defi...

Page 107: ...vised parameter 3207 exceeds the limit 3209 See Group 32 SUPERVISION starting on page 1 134 13 SUPRV3 UNDER Energize relay when third supervised parameter 3207 drops below the limit 3208 See Group 32 SUPERVISION starting on page 1 134 14 AT SET POINT Energize relay when the output frequency is equal to the reference frequency 15 FAULT RST Energize relay when the drive is in a fault condition and w...

Page 108: ...G 45 OVERRIDE Energize relay when override mode is active 46 START DELAY Energize relay when a start delay is active 47 USER LOAD C Energize relay when a user load curve fault or alarm occurs 1402 RELAY OUTPUT 2 0 47 1 2 RUN Defines the event or condition that activates relay 2 what relay output 2 means See 1401 RELAY OUTPUT 1 1403 RELAY OUTPUT 3 0 47 1 3 FAULT 1 Defines the event or condition tha...

Page 109: ...eans Available if OREL 01 Relay Output Extension Module is installed See 1401 RELAY OUTPUT 1 1413 RO 4 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s Defines the switch on delay for relay 4 See RO 1 ON DELAY 1414 RO 4 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s Defines the switch off delay for relay 4 See RO 1 OFF DELAY 1415 RO 5 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s Defines the switch on delay for relay 5 See RO 1 ON DELA...

Page 110: ...0 Provides a current source for sensor type PT100 Output 9 1 mA See Group 35 MOTOR TEMP MEAS 101 178 Output corresponds to a parameter in Group 01 OPERATING DATA Parameter defined by value value 102 parameter 0102 1502 AO1 CONTENT MIN Depends on selection 0 0 Hz Sets the minimum content value Content is the parameter selected by parameter 1501 Minimum value refers to the minimum content value that...

Page 111: ... CONTENT SEL above 1508 AO2 CONTENT MIN Depends on selection 0 0 A Sets the minimum content value See AO1 CONTENT MIN above 1509 AO2 CONTENT MAX Depends on selection 1 0 I2n A Sets the maximum content value See AO1 CONTENT MAX above 1510 MINIMUM AO2 0 0 20 0 mA 0 1 mA 4 0 mA Sets the minimum output current See MINIMUM AO1 above 1511 MAXIMUM AO2 0 0 20 0 mA 0 1 mA 20 0 mA Sets the maximum output cu...

Page 112: ...s code is entered See parameter 1603 PASS CODE 0 LOCKED You cannot use the control panel to change parameter values The lock can be opened by entering the valid pass code to parameter 1603 1 OPEN You can use the control panel to change parameter values 2 NOT SAVED You can use the control panel to change parameter values but they are not stored in permanent memory Set parameter 1607 PARAM SAVE to 1...

Page 113: ...I2 DI6 as a control for changing User Parameter Sets See DI1 INV above 1606 LOCAL LOCK 6 8 1 0 NOT SEL Defines control for the use of the HAND mode The HAND mode allows drive control from the control panel When LOCAL LOCK is active the control panel cannot change to HAND mode 0 NOT SEL Disables the lock The control panel can select HAND and control the drive 1 DI1 Defines digital input DI1 as the ...

Page 114: ... 7 COMM Assigns the fieldbus Command Word as the source for the start enable 1 signal Bit 2 of the Command Word 2 parameter 0302 activates the start disable 1 signal See fieldbus user s manual for detailed instructions 1 DI1 INV Defines an inverted digital input DI1 as the start enable 1 signal 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the start enable 1 signal See DI1 INV a...

Page 115: ...ent alarm 2002 Overvoltage alarm 2003 Undervoltage alarm 2009 Device overtemperature alarm For more information see section Alarm listing on page 1 286 0 NO The above alarms are suppressed 1 YES All of the above alarms are enabled 1611 PARAMETER VIEW 0 1 1 0 DEFAULT Selects the parameter view i e which parameters are shown Note This parameter is visible only when it is activated by the optional Fl...

Page 116: ... OFF mode When override is active Drive runs at preset speed or PID output defined by 1707 OVERRIDE REF Drive ignores all keypad commands Drive ignores all commands from communication links Drive ignores all digital inputs except override activation deactivation and RUN ENABLE START ENABLE inputs configured prior to setting 1705 OVERRIDE ENABLE to ON Drive displays alarm message 2020 OVERRIDE MODE...

Page 117: ...p 17 4 Change the parameters in group 17 as needed Digital input for override mode P1701 Frequency or speed reference P1702 or P1703 5 Enter the pass code P1704 6 Enable the override mode P1705 The drive replaces the override parameter set with new values of all parameters 1002 PAR PFA IOCONF 1003 PAR AI SCALE 1004 PAR AO SCALE 1006 PAR EXTROMISSING 1007 PAR FBUSMISSING 1008 PAR PFAWOSCALAR Group ...

Page 118: ...ion signal Activating the digital input selects the forward direction De activating the digital input selects the reverse direction 2 6 DI2 DI6 Defines digital input DI2 DI6 as the override direction signal See DI1 above 7 REVERSE Assigns reverse as the override direction 1 DI1 INV Defines an inverted digital input DI1 as the override direction signal De activating the digital input selects the fo...

Page 119: ...006 UNDERVOLT CTRL 0 2 1 1 ENABLE TIME Sets the DC undervoltage controller on or off When on If the DC bus voltage drops due to loss of input power the undervoltage controller decreases the motor speed in order to keep the DC bus voltage above the lower limit When the motor speed decreases the inertia of the load causes regeneration back into the drive keeping the DC bus charged and preventing an ...

Page 120: ...ts MIN TORQUE 1 value De activating the digital input selects MIN TORQUE 2 value 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the control for selecting the minimum limit used See DI1 INV above 2014 MAX TORQUE SEL 6 7 1 0 MAX TORQUE 1 Defines control of the selection between two maximum torque limits 2017 MAX TORQUE 1 and 2018 MAX TORQUE 2 0 MAX TORQUE 1 Selects 2017 MAX TORQUE ...

Page 121: ...0 0 Sets the second minimum limit for torque Value is a percent of the motor nominal torque 2017 MAX TORQUE 1 0 0 600 0 0 1 300 0 Sets the first maximum limit for torque Value is a percent of the motor nominal torque 2018 MAX TORQUE 2 0 0 600 0 0 1 300 0 Sets the second maximum limit for torque Value is a percent of the motor nominal torque Group 20 Limits Code Description Range Resolution Default...

Page 122: ...control modes Not applicable SCALAR FREQ mode The drive automatically selects the correct output frequency to start a rotating motor useful if the motor is already rotating and if the drive will start smoothly at the current frequency Cannot be used in multimotor systems 4 TORQ BOOST Selects the automatic torque boost mode SCALAR FREQ mode only May be necessary in drives with high starting torque ...

Page 123: ...switches from EXT1 to EXT2 Control switches from EXT2 to EXT1 0 OFF Disables the Start inhibit function 1 ON Enables the Start inhibit function 2109 EMERG STOP SEL 6 6 1 0 NOT SEL Defines control of the Emergency stop command When activated Emergency stop decelerates the motor using the emergency stop ramp parameter 2208 EMERG DEC TIME Requires an external stop command and removal of the emergency...

Page 124: ...trol for ramp pair selection De activating the digital input selects ramp pair 2 Activating the digital input selects ramp pair 1 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the control for ramp pair selection See DI1 INV above 2202 ACCELER TIME 1 0 0 1800 0 s 0 1 s 30 0 s Sets the acceleration time for zero to maximum frequency for ramp pair 1 See A in the figure Actual accel...

Page 125: ...th the currently used deceleration ramp see parameters 2203 DECELER TIME 1 and 2206 DECELER TIME 2 0 NOT SEL Not selected 1 DI1 Defines digital input DI1 as the control for forcing the speed to 0 Activating the digital input forces the speed to zero after which the speed will stay at 0 De activating the digital input speed control resumes normal operation 2 6 DI2 DI6 Defines digital input DI2 DI6 ...

Page 126: ...e speed controller output after an error step error remains constant Note You can use parameter 2305 AUTOTUNE RUN to automatically set the integration time 2303 DERIVATION TIME 0 10000 ms 1 ms 0 ms Sets the derivation time for the speed controller Derivative action makes the control more responsive to error value changes The longer the derivation time the more the speed controller output is booste...

Page 127: ...N to automatically set acceleration compensation 2305 AUTOTUNE RUN 0 1 1 0 OFF Starts automatic tuning of the speed controller 0 OFF Disables the Autotune creation process Does not disable the operation of Autotune settings 1 ON Activates speed controller autotuning Automatically reverts to OFF Procedure Note The motor load must be connected Run the motor at a constant speed of 20 to 40 of the rat...

Page 128: ...0 rpm Sets the minimum limit for critical speed range 1 The value must be less than or equal to 2503 CRIT SPEED 1 HI Units are rpm unless 9904 MOTOR CTRL MODE 3 SCALAR FREQ then units are Hz 2503 CRIT SPEED 1 HI 0 0 500 0 Hz 0 1 Hz 0 0 Hz 0 30000 rpm 1 rpm 0 rpm Sets the maximum limit for critical speed range 1 The value must be greater than or equal to 2502 CRIT SPEED 1 LO Units are rpm unless 99...

Page 129: ...9904 MOTOR CTRL MODE 1 VECTOR sPEED OR 2 VECTOR TORQ 0 OFF Disables the feature 1 ON Enables the feature 2603 IR COMP VOLT 0 0 100 0 V 0 1 V 0 0 V Sets the IR compensation voltage used for 0 Hz Requires parameter 9904 MOTOR CTRL MODE 3 SCALAR FREQ Keep IR compensation as low as possible to prevent overheating Typical IR compensation values are IR compensation When enabled IR compensation provides ...

Page 130: ...sation 1 200 Increasing slip compensation 100 means full slip compensation 2609 NOISE SMOOTHING 0 1 1 0 DISABLE This parameter introduces a random component to the switching frequency Noise smoothing distributes the acoustic motor noise over a range of frequencies instead of a single tonal frequency resulting in lower peak noise intensity The random component has an average of 0 Hz It is added to ...

Page 131: ...unter When parameter 2903 has been set to a non zero value the counter starts When the actual value of the counter exceeds the value defined by parameter 2903 a maintenance notice is displayed on the panel 0 Resets the parameter 2905 RUN TIME TRIG 0 0 6553 5 kh 0 1 kh 0 0 kh 0 0 disables Sets the trigger point for the drive s run time counter Value is compared to parameter 2906 value 0 0 Disables ...

Page 132: ... 10 seconds Note When either of the two external control locations are active and start stop and or direction are through the control panel 1001 EXT1 COMMANDS 1002 EXT2 COMMANDS 8 KEYPAD the drive follows speed frequency reference according to the configuration of the external control locations instead of the value of the last speed or parameter 1208 CONST SPEED 7 WARNING If you select CONST SP 7 ...

Page 133: ... allow below 30 C 86 F ambient temperature and below 1000 m 3300 ft altitude When the ambient temperature exceeds 30 C 86 F or the installation altitude is over 1000 m 3300 ft decrease the parameter 3007 value according to the motor manufacturer s recommendation Example If the constant protection level needs to be 115 of the motor nominal current set parameter 3007 value to 91 115 127 100 3008 ZER...

Page 134: ...SABLE No drive response to ground faults Note Disabling earth fault ground fault may void the warranty 1 ENABLE Ground faults display fault 16 EARTH FAULT and if running the drive coasts to stop 3018 COMM FAULT FUNC 0 3 1 0 NOT SEL Defines the drive response if the fieldbus communication is lost 0 NOT SEL No response 1 FAULT Displays a fault 28 SERIAL 1 ERR and the drive coasts to stop 2 CONST SP ...

Page 135: ... The drive displays faults when this monitoring detects problems 3024 CB TEMP FAULT 0 1 1 1 ENABLE Defines the drive response to control board overheating Not for drives with an OMIO control board 0 DISABLE No response 1 ENABLE Displays fault 37 CB OVERTEMP and the drive coasts to stop 3028 EARTH FAULT LVL 1 3 1 1 LOW Defines detection level for ground earth fault See Correcting faults fault 16 EA...

Page 136: ...ive resets immediately 3104 AR OVERCURRENT 0 1 1 0 DISABLE Sets the automatic reset for the overcurrent function on or off 0 DISABLE Disables automatic reset 1 ENABLE Enables automatic reset Automatically resets the fault OVERCURRENT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 3105 AR OVERVOLTAGE 0 1 1 1 ENABLE Sets the automatic reset for the overvoltage function...

Page 137: ...external faults function on or off 0 DISABLE Disables automatic reset 1 ENABLE Enables automatic reset Automatically resets the fault EXT FAULT 1 or EXT FAULT 2 after the delay set by 3103 DELAY TIME and the drive resumes normal operation Group 31 Automatic Reset Code Description Range Resolution Default S ...

Page 138: ...itoring when if the supervised signal falls below a given limit The relay remains active until the supervised value rises above the high limit Note Case LO HI represents a normal hysteresis LO HI Operating data supervision using relay outputs when LO HI The lowest limit HI 3203 is active initially and remains active until the supervised parameter goes above the highest limit LO 3202 making that li...

Page 139: ... 0 I2n A Sets the high limit for the second supervised parameter See 3204 SUPERV 2 PARAM above 3207 SUPERV 3 PARAM 100 178 1 105 TORQUE Selects the third supervised parameter See 3201 SUPERV 1 PARAM above 3208 SUPERV 3 LIM LO Depends on selection 100 0 Sets the low limit for the third supervised parameter See 3207 SUPERV 3 PARAM above 3209 SUPERV 3 LIM HI Depends on selection 100 0 Sets the high l...

Page 140: ...303 TEST DATE yy ww 0 01 Contains the test date yy ww 3304 DRIVE RATING 0000 FFFF hex 1 Indicates the drive s current and voltage rating The format is XXXY where XXX The nominal current rating of the drive in amperes If present an A indicates a decimal point in the rating for the current For example XXX 8A8 indicates a nominal current rating of 8 8 A Y The voltage rating of the drive where Y 2 ind...

Page 141: ... 0102 SPEED in rpm to the speed of a conveyor driven by the motor in ft min For such a conversion the source values in the figure are the min and max motor speed and the display values are the corresponding min and max conveyor speed Use parameter 3405 to select the proper units for the display Note Selecting units does not convert values Parameter is not effective if parameter 3404 OUTPUT1 DSP FO...

Page 142: ...selection 0 0 A Sets the minimum value displayed for the second display parameter See parameter 3406 3414 OUTPUT2 MAX Depends on selection 2 0 I2n A Sets the maximum value displayed for the second display parameter See parameter 3407 3415 SIGNAL3 PARAM 100 178 1 120 AI 1 Selects the third parameter by number displayed on the control panel See parameter 3401 3416 SIGNAL3 MIN Depends on selection 0 ...

Page 143: ...ameter 3405 3420 OUTPUT3 MIN Depends on selection 0 0 mA Sets the minimum value displayed for the third display parameter See parameter 3406 3421 OUTPUT3 MAX Depends on selection 20 0 mA Sets the maximum value displayed for the third display parameter See parameter 3407 Group 34 Panel Display Code Description Range Resolution Default S ...

Page 144: ...inforced insulation Protect all circuits connected to the drive s digital and analog inputs Protect against contact and insulate from other low voltage circuits with basic insulation rated for the same voltage level as the drive s main circuit Use an external thermistor relay The relay insulation must be rated for the same voltage level as the drive s main circuit The figure below shows thermistor...

Page 145: ...re rises over the PTC reference temperature Tref as does the voltage over the resistor The temperature measurement function reads the voltage through analog input AI1 and converts it into ohms The table below and the graph show typical PTC sensor resistance as a function of the motor operating temperature 5 THERM 0 Sensor configuration uses a thermistor Motor thermal protection is activated throug...

Page 146: ...or thermistors or PTC connected to a digital input 0 de activated 1 activated 3504 FAULT LIMIT 10 200 C 1 130 C 0 5000 ohm 4000 ohm 0 1 0 Defines the fault limit for motor temperature measurement At motor temperatures above this limit the drive displays a fault 9 MOT OVERTEMP and stops the drive For thermistors or PTC connected to a digital input 0 de activated 1 activated Group 35 Motor Temp Meas...

Page 147: ...605 STOP DAY 1 Time Period 4 3614 START TIME 4 3615 STOP TIME 4 3616 START DAY 4 3617 STOP DAY 4 Time Period 3 3610 START TIME 3 3611 STOP TIME 3 3612 START DAY 3 3613 STOP DAY 3 Time Period 2 3606 START TIME 2 3607 STOP TIME 2 3608 START DAY 2 3609 STOP DAY 2 Booster 3622 BOOSTER SEL 3623 BOOSTER TIME Timer 1 3626 TIMED FUNC 1 SRC Timer 2 3627 TIMED FUNC 2 SRC Timer 3 3628 TIMED FUNC 3 SRC Timer ...

Page 148: ...tivated at 7 a m The figure shows multiple timers on different weekdays 3603 STOP TIME 1 00 00 00 23 59 58 2 s 12 00 00 AM Defines the daily stop time The time can be changed in steps of 2 seconds If the parameter value is 09 00 00 the timer is deactivated at 9 a m 3604 START DAY 1 1 7 1 1 MONDAY Defines the weekly start day 1 MONDAY 7 SUNDAY If parameter value is 1 timer 1 weekly is active from M...

Page 149: ... MONDAY Defines timer 4 weekly start day See parameter 3604 3617 STOP DAY 4 1 7 1 1 MONDAY Defines timer 4 weekly stop day See parameter 3605 3622 BOOSTER SEL 6 6 1 0 NOT SEL Selects the source for the booster signal 0 NOT SEL Booster signal is disabled 1 DI1 Defines DI1 as the booster signal 2 6 DI2 DI6 Defines DI2 DI6 as the booster signal 1 DI1 INV Defines an inverted digital input DI1 as the b...

Page 150: ... Time Period 1 selected in the timer 18 P2 B Booster and Time Period 2 selected in the timer 19 P1 P2 B Booster and Time Periods 1 and 2 selected in the timer 20 P3 B Booster and Time Period 3 selected in the timer 21 P1 P3 B Booster and Time Periods 1 and 3 selected in the timer 22 P2 P3 B Booster and Time Periods 2 and 3 selected in the timer 23 P1 P2 P3 B Booster and Time Periods 1 2 and 3 sele...

Page 151: ...s been valid longer than half of the time defined by 3703 USER LOAD C TIME 3703 USER LOAD C TIME 10 400 s 1 s 20 s Defines the time limit for generating a fault Half of this time is used as the limit for generating an alarm 3704 LOAD FREQ 1 0 500 Hz 1 Hz 5 Hz Defines the frequency value of the first load curve definition point Must be smaller than 3707 LOAD FREQ 2 3705 LOAD TORQ LOW 1 0 600 1 10 D...

Page 152: ...torque value of the third overload curve definition point 3713 LOAD FREQ 4 0 500 Hz 1 Hz 50 Hz Defines the frequency value of the fourth load curve definition point Must be smaller than 3716 LOAD FREQ 5 3714 LOAD TORQ LOW 4 0 600 1 30 Defines the torque value of the fourth underload curve definition point Must be smaller than 3715 LOAD TORQ HIGH 4 3715 LOAD TORQ HIGH 4 0 600 1 300 Defines the torq...

Page 153: ... 3702 USER LOAD C FUNC 3703 USER LOAD C TIME No underload functionality 0 0 Underload curve fault generated 1 t 1 1 t Underload curve alarm generated 2 t 1 2 2 t Obs par New parameters 3015 UNDERLOAD CURVE 3704 LOAD FREQ 1 Hz 3705 LOAD TORQ LOW 1 3707 LOAD FREQ 2 Hz 3708 LOAD TORQ LOW 2 3710 LOAD FREQ 3 Hz 3711 LOAD TORQ LOW 3 3713 LOAD FREQ 4 Hz 3714 LOAD TORQ LOW 4 3716 LOAD FREQ 5 Hz 3717 LOAD ...

Page 154: ...only 1 transducer signal wired to the ACH550 only parameter group 40 is needed The following is a schematic of setpoint feedback signal flow using parameter group 40 Note In order to activate and use the PID controller parameter 1106 must be set to value 19 Panel REF1 P1101 REF1 REF2 P1106 Panel REF 2 P1102 EXT 1 EXT 2 P1104 P1105 P1103 Panel REF 1 DI AI Comm REF 1 P1107 P1108 G12 Const Speed PANE...

Page 155: ...s the error value At 100 the PID controller output changes one hundred times as much as the error value Use the proportional gain and integration time values to adjust the responsiveness of the system A low value for proportional gain and a high value for integral time ensures stable operation but provides sluggish response If the proportional gain value is too large or the integral time too short...

Page 156: ...FILTER 0 0 10 0 Derivation time seconds 4004 PID DERIV FILTER 0 0 10 0 s 0 1 s 1 0 s Defines the filter time constant for the error derivative part of the PID controller output Before being added to the PID controller output the error derivative is filtered with a 1 pole filter Increasing the filter time smooths the error derivative reducing noise 0 0 10 0 Filter time constant seconds 4005 ERROR V...

Page 157: ...ntroller s actual values PID1 parameters 0128 0130 and 0132 Units and scale are defined by parameters 4006 and 4007 4009 100 VALUE Depends on Units 100 0 and Scale Defines together with the previous parameter the scaling applied to the PID controller s actual values Units and scale are defined by parameters 4006 and 4007 See parameter 4008 Group 40 Process PID Set 1 Code Description Range Resoluti...

Page 158: ...analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correction below 15 AI1 AI2 Defines an analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correction below 16 AI1 AI2 Defines an analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog input reference correct...

Page 159: ...1 Square root of ACT1 provides the feedback signal 11 COMM FBK 1 Signal 0158 PID COMM VALUE 1 provides the feedback signal 12 COMM FBK 2 Signal 0159 PID COMM VALUE 2 provides the feedback signal 13 AVE ACT1 2 The average of ACT1 and ACT2 provides the feedback signal 4015 FBK MULTIPLIER 32 768 32 767 0 001 0 000 NOT SEL Defines an extra multiplier for the PID feedback value FBK defined by parameter...

Page 160: ...igital input restores PID control 2 6 DI2 DI6 Defines digital input DI2 DI6 as the control for the PID sleep function See DI1 above 7 INTERNAL Defines the output rpm frequency process reference and process actual value as the control for the PID sleep function Refer to parameters 4025 WAKE UP DEV and 4023 PID SLEEP LEVEL 1 DI1 INV Defines an inverted digital input DI1 as the control for the PID sl...

Page 161: ...NAL See the figure A PID output level B PID process feedback 4024 PID SLEEP DELAY 0 0 3600 0 s 0 1 s 60 0 s Sets the time delay for the PID sleep function a motor speed frequency below 4023 PID SLEEP LEVEL for at least this time period enables the PID sleep function stopping the drive See 4023 PID SLEEP LEVEL above Group 40 Process PID Set 1 Code Description Range Resolution Default S Start t P 40...

Page 162: ...d function as the control for the PID Set selection Timed function de activated PID Set 1 Timed function activated PID Set 2 See Group 36 TIMED FUNCTIONS 12 2 ZONE MIN The drive calculates the difference between setpoint 1 and feedback 1 as well as setpoint 2 and feedback 2 The drive will control the zone and select the set that has a larger difference A positive difference a setpoint higher than ...

Page 163: ...is group belong to PID parameter set 2 The operation of parameters 4101 4126 is analogous with set 1 parameters 4001 4026 PID parameter set 2 can be selected by parameter 4027 PID 1 PARAM SET Group 41 Process PID Set 2 Code Description Range Resolution Default S 4101 4126 See 4001 4026 ...

Page 164: ...trol 8 ON Defines the power on as the control for enabling external PID control Activating power to the drive enables external PID control 9 12 TIMED FUNC 1 4 Defines the Timed function as the control for enabling external PID control Timed function active enables external PID control See Group 36 TIMED FUNCTIONS 1 DI1 INV Defines an inverted digital input DI1 as the control for enabling external ...

Page 165: ... Uses the absolute maximum speed or frequency Switch C 2002 MAXIMUM SPEED if 9904 MOTOR CTRL MODE 1 VECTOR sPEED or 2 VECTOR TORQ 2008 MAXIMUM FREQ if 9904 MOTOR CTRL MODE 3 SCALAR FREQ Group 42 Ext Trim PID Code Description Range Resolution Default S Switch Mul Mul Select Add X X par 4232 Trimmed ref PID2 ref Select par 4230 Ext ref 1 max A Ext ref 2 max B Abs max speed Ramped ref off proportiona...

Page 166: ...0177 SAVED AMOUNT 2 and 0178 SAVED CO2 reduction of carbon dioxide emissions in tons 4507 CO2 CONV FACTOR 0 0 1 0 tn MWH 0 1 tn MWh 0 5 tn MWh Conversion factor for converting energy into CO2 emissions kg kWh or tn MWh Used for multiplying the saved energy in MWh to calculate the value of parameter 0178 SAVED CO2 reduction of carbon dioxide emissions in tons 4508 PUMP POWER 0 0 1000 0 0 1 100 0 Pu...

Page 167: ...iguration file Format is 0xyz where x major revision number y minor revision number z correction number Example 0107 revision 1 07 5129 FILE CONFIG ID 0000 FFFF hex 1 0000 hex Displays the revision of the drive s fieldbus adapter module s configuration file identification File configuration information is drive application program dependent 5130 FILE CONFIG REV 0000 FFFF hex 1 0000 hex Contains th...

Page 168: ...Manual Parameters 5133 FBA APPL FW REV 0000 FFFF hex 1 0000 hex Contains the revision of the module s application program Format is 0xyz see parameter 5132 Group 51 Ext Comm Module Code Description Range Resolution Default S ...

Page 169: ... 0 65535 1 Contains a count of valid Modbus messages received by the drive During normal operation this counter is increasing constantly 5205 PARITY ERRORS 0 65535 1 Contains a count of the characters with a parity error that is received from the bus For high counts check Parity settings of devices connected on the bus they must not differ Ambient electro magnetic noise levels high noise levels ge...

Page 170: ...ommunication The same settings must be used in all on line stations 0 8 NONE 1 8 data bits no parity one stop bit 1 8 NONE 2 8 data bits no parity two stop bits 2 8 EVEN 1 8 data bits even parity one stop bit 3 8 ODD 1 8 data bits odd parity one stop bit 5305 EFB CTRL PROFILE 0 2 1 0 ABB DRV LIM Selects the communication profile used by the EFB protocol 0 ABB DRV LIM Operation of Control Status Wo...

Page 171: ...6 5312 EFB PAR 12 0 65535 1 0 Specifies the parameter mapped to Modbus Register 40007 5313 EFB PAR 13 0 65535 1 0 Specifies the parameter mapped to Modbus Register 40008 5314 EFB PAR 14 0 65535 1 0 Specifies the parameter mapped to Modbus Register 40009 5315 EFB PAR 15 0 65535 1 0 Specifies the parameter mapped to Modbus Register 40010 5316 EFB PAR 16 0 65535 1 0 Specifies the parameter mapped to ...

Page 172: ...meter logged for the peak value 101 178 Logs parameter 0101 0178 6402 PVL FILTER TIME 0 0 120 0 s 0 1 s 0 1 s Defines the filter time for peak value logging 0 0 120 0 Filter time seconds 6403 LOGGERS RESET 6 7 1 0 NOT SEL Defines the source for the reset of peak value logger and amplitude logger 2 0 NOT SEL No reset selected 1 DI1 Reset loggers on the rising edge of digital input DI1 2 6 DI2 DI6 R...

Page 173: ...plitude logger 1 current in percent of nominal current I2n 20 30 distribution 6417 AL1RANGE30TO40 0 0 100 0 0 1 Amplitude logger 1 current in percent of nominal current I2n 30 40 distribution 6418 AL1RANGE40TO50 0 0 100 0 0 1 Amplitude logger 1 current in percent of nominal current I2n 40 50 distribution 6419 AL1RANGE50TO60 0 0 100 0 0 1 Amplitude logger 1 current in percent of nominal current I2n...

Page 174: ...parameter 6404 50 60 distribution 6430 AL2RANGE60TO70 0 0 100 0 0 1 Amplitude logger 2 signal selection with parameter 6404 60 70 distribution 6431 AL2RANGE70TO80 0 0 100 0 0 1 Amplitude logger 2 signal selection with parameter 6404 70 80 distribution 6432 AL2RANGE80TO90 0 0 100 0 0 1 Amplitude logger 2 signal selection with parameter 6404 80 90 distribution 6433 AL2RANGE90TO 0 0 100 0 0 1 Amplitu...

Page 175: ...tion when enabled identifies off line out of service motors and the PFA control skips to the next available motor in the sequence An Autochange function when enabled and with the appropriate switchgear equalizes duty time between the pump motors Autochange periodically increments the position of each motor in the rotation the speed regulated motor becomes the last auxiliary motor the first auxilia...

Page 176: ...he auxiliary motor See the figure where A 8109 START FREQ 1 8112 LOW FREQ 1 B Output frequency increase during the start delay C Diagram showing auxiliary motor s run status as frequency increases 1 On Note 8109 START FREQ 1 value must be between 8112 LOW FREQ 1 2008 MAXIMUM FREQ 1 8110 START FREQ 2 0 0 500 0 Hz 0 1 Hz 60 0 Hz US Sets the frequency limit used to start the second auxiliary motor Se...

Page 177: ...escription of the operation The second auxiliary motor stops if Two auxiliary motors are running ACH550 output frequency drops below the limit 8113 1 Output frequency stays below the relaxed limit 8113 1 Hz for at least the time 8116 AUX MOT STOP D 8114 LOW FREQ 3 0 0 500 0 Hz 0 1 Hz 30 0 Hz US Sets the frequency limit used to stop the third auxiliary motor See 8112 LOW FREQ 1 for a complete descr...

Page 178: ...ameters 1401 1403 and 1410 1412 define respectively how relays RO1 RO6 are used the parameter value 31 PFA defines the relay as used for PFA The ACH550 assigns auxiliary motors to relays in ascending order If the Autochange function is disabled the first auxiliary motor is the one connected to the first relay with a parameter setting 31 PFA and so on If the Autochange function is used the assignme...

Page 179: ...he Autochange function 0 1 336 The operating time interval the time when the start signal is on between automatic motor changes WARNING When enabled the Autochange function requires the interlocks 8120 INTERLOCKS value 0 enabled During autochange the power output is interrupted and the drive coasts to stop preventing damage to the contacts Group 81 PFA Control Code Description Range Resolution Def...

Page 180: ...he new speed regulated motor The autochange switchgear connects this motor to the ACH550 power output Delays motor start for the time 8122 PFA START DELAY Starts the speed regulated motor Identifies the next constant speed motor in the rotation Switches the above motor on but only if the new speed regulated motor had been running as a constant speed motor This step keeps an equal number of motors ...

Page 181: ...ssignments are defined in the following table and depend on the number of PFA relays number of parameters 1401 1403 and 1410 1412 with value 31 PFA the Autochange function status disabled if 8118 AUTOCHNG INTERV 0 0 and otherwise enabled Group 81 PFA Control Code Description Range Resolution Default S No PFA relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 Speed Reg Motor DI2 DI6 ...

Page 182: ...1 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 DI6 Free DI1 Free DI2 First PFA Relay DI3 DI6 Free 2 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 Second PFA Relay DI5 DI6 Free DI1 Free DI2 First PFA Relay DI3 Second PFA Relay DI4 DI6 Free 3 DI1 Free DI2 Speed Reg Motor DI3 First PFA Relay DI4 Second PFA Relay DI5 Third PFA Relay DI6 Free DI1 Free DI2 First PFA Relay DI3 Second PFA R...

Page 183: ...2 Free DI3 Speed Reg Motor DI4 DI6 Free Not allowed 1 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 DI6 Free DI1 DI2 Free DI3 First PFA Relay DI4 DI6 Free 2 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 Second PFA Relay DI6 Free DI1 DI2 Free DI3 First PFA Relay DI4 Second PFA Relay DI5 DI6 Free 3 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFA Relay DI5 Second PFA Relay DI6 Th...

Page 184: ... digital input DI6 to the interlock signal for the speed regulated motor Requires 8118 AUTOCHNG INTERV 0 0 Group 81 PFA Control Code Description Range Resolution Default S No PFA relays Autochange disabled P 8118 Autochange enabled P 8118 0 DI1 DI4 Free DI5 Speed Reg Motor DI6 Free Not allowed 1 DI1 DI4 Free DI5 Speed Reg Motor DI6 First PFA Relay DI1 DI4 Free DI5 First PFA Relay DI6 Free 2 Not al...

Page 185: ... flow A 8122 PFA START DELAY 0 00 10 00 s 0 01 s 0 50 s Sets the start delay for speed regulated motors in the system Using the delay the drive works as follows Switches on the contactor of the speed regulated motor connecting the motor to the ACH550 power output Delays motor start for the time 8122 PFA START DELAY Starts the speed regulated motor Starts auxiliary motors See parameter 8115 for del...

Page 186: ...206 At aux motor start speed regulated motor decelerates using 8125 DEC IN AUX START At aux motor stop speed regulated motor accelerates using 8124 ACC IN AUX STOP 8125 DEC IN AUX START 0 0 1800 0 s 0 1 s 0 0 s NOT SEL Sets the PFA deceleration time for a maximum to zero frequency ramp This PFA deceleration ramp Applies to the speed regulated motor when an auxiliary motor is switched on Replaces t...

Page 187: ...tors The start order depends on the run time The auxiliary motor whose cumulative run time is shortest is started first then the motor whose cumulative run time is the second shortest etc When the demand drops the first motor to be stopped is the one whose cumulative run time is longest 2 RELAY ORDER The start order is fixed to be the order of the relays Group 81 PFA Control Code Description Range...

Page 188: ... RS485 channel X1 communications terminal See also Group 53 EFB PROTOCOL 2 N2 Enables fieldbus communication with the drive using Metasys N2 protocol via the RS485 serial link X1 communications terminal 3 FLN Enables fieldbus communication with the drive using FLN protocol via the RS485 serial link X1 communications terminal 4 EXT FBA The drive communicates via a fieldbus adapter module in option ...

Page 189: ...ntrol locations such as digital or analog inputs and the control panel Two basic serial communications configurations are available Embedded fieldbus EFB Using the RS485 interface at terminals X1 28 32 on the control board a control system can communicate with the drive using any of the following protocols Modbus Metasys N2 APOGEE FLN BACnet Fieldbus adapter FBA See section Fieldbus adapter on pag...

Page 190: ... must be sent from the drives to the controlling system Protocol Control Interface Reference for more information Modbus Output Words Control word Reference1 Reference2 Input Words Status word Actual value 1 Actual value 2 Actual value 3 Actual value 4 Actual value 5 Actual value 6 Actual value 7 Actual value 8 The content of these words is defined by profiles For details on the profiles used see ...

Page 191: ... loops and all the devices should be earthed to a common ground Connect the RS485 link in a daisy chained bus without dropout lines To reduce noise on the network terminate the RS485 network using 120 resistors at both ends of the network Use the DIP switch to connect or disconnect the termination resistors See following wiring diagram The ACH550 termination resistor J 2 are active terminators Thi...

Page 192: ...th Isolated Devices See Note 6 1 Use 3 Conductor Cable 1 twisted triplet Tie 3rd wire to AGND X1 31 2 Tie shield wires together at Drive Do Not terminate at SCR 3 Terminate shield ONLY at Ground terminal in the Building Automation Controller 4 Terminate AGND wire at Reference terminal in the Building Automation Controller 5 Set switch J2 to OFF BUS termination is an active network Pull Up Pull Dow...

Page 193: ...tains the identification and program revision of the protocol Do not edit Any non zero value entered for parameter 9802 COMM PROT SEL sets this parameter automatically The format is XXYY where xx protocol ID and YY program revision 5302 EFB STATION ID Defines the node address of the RS485 link When one of these protocols is selected the default value for this parameter is 1 When this protocol is s...

Page 194: ...parameter is 0 Do not edit 5305 EFB CTRL PROFILE Selects the communication profile used by the EFB protocol 0 ABB DRV LIM Operation of Control Status Words conform to ABB Drives Profile limited as used in ACH400 550 1 DCU PROFILE Operation of Control Status Words conform to 32 bit DCU Profile 2 ABB DRV FULL Operation of Control Status Words conform to ABB Drives Profile full When this protocol is ...

Page 195: ...tion to any fixed delay imposed by the protocol When this protocol is selected the default value is 3 ms 0 ms 5 ms 5311 EFB PAR11 Not used for Comm setup This parameter together with parameter 5317 EFB PAR 17 sets BACnet Device Object Instance IDs For the range 1 to 65 535 This parameter sets the ID directly 5317 must be 0 For example the following values set the ID to 49134 5311 49134 and 5317 0 ...

Page 196: ...y either cycling the drive power or by setting parameter 5302 EFB STATION ID to 0 and then restoring the station ID 5302 or use Reinitialize Device Service 5317 EFB PAR17 This parameter works with parameter 5311 to set BACnet Device Object Instance IDs See parameter 5311 Code Description EFB Protocol Reference Modbus N2 FLN BACnet ...

Page 197: ...defined by the Protocol Reference which is protocol dependent Note EXT1 REF1 typically used for follower EXT2 REF2 typically used for PID setpoint 1 For Modbus the protocol reference can depend on the profile used hence two columns in these tables One column refers to the ABB Drives profile selected when parameter 5305 0 ABB DRV LIM or 5305 2 ABB DRV FULL The other column refers to the DCU profile...

Page 198: ... appropriate Modbus Register 40002 in the Modbus protocol technical data section Reference scaling in the ABB control profiles technical data section N2 analog output objects in the N2 protocol technical data section The slope of points 60 and 61 in the FLN protocol technical data section Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet ABB DRV DCU PROFILE 1102 EXT1 EXT2 SEL 8...

Page 199: ... 8 COMM Fault reset by fieldbus 40001 bit 7 40031 bit 4 BO6 94 BV14 1606 LOCAL LOCK 8 COMM Source for local lock selection is the fieldbus Does not apply 40031 bit 14 1607 PARAM SAVE 1 SAVE Saves altered parameters to memory then value returns to 0 41607 40032 bit 2 BO18 N A1 1608 START ENABLE 1 7 COMM Not Recommended Source for start enable 1 is the fieldbus Command word Does not apply 40032 bit ...

Page 200: ...iguration as defined below Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet ABB DRV DCU PROFILE 1401 RELAY OUTPUT 1 35 COMM Relay Output 1 controlled by fieldbus 40134 bit 0 or 00033 BO7 40 BO0 1402 RELAY OUTPUT 2 35 COMM Relay Output 2 controlled by fieldbus 40134 bit 1 or 00034 BO8 41 BO1 1403 RELAY OUTPUT 3 35 COMM Relay Output 3 controlled by fieldbus 40134 bit 2 or 00035 ...

Page 201: ...L 135 COMM VALUE 1 Analog Output 1 controlled by writing to parameter 0135 0135 COMM VALUE 1 40135 AO14 46 AO0 1507 AO2 CONTENT SEL 136 COMM VALUE 2 Analog Output 2 controlled by writing to parameter 0136 0136 COMM VALUE 2 40136 AO15 47 AO1 Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet ABB DRV DCU PROFILE 4010 SET POINT SEL Set 1 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoi...

Page 202: ...mber Mailbox read write The ACH550 provides a Mailbox function to access parameters that have not been pre defined by the protocol Using mailbox any drive parameter can be identified Drive Parameter Protocol Reference Modbus N2 FLN BACnet 0102 SPEED 40102 AI3 5 AV0 0103 FREQ OUTPUT 40103 AI1 2 AV1 0104 CURRENT 40104 AI4 6 AV4 0105 TORQUE 40105 AI5 7 AV5 0106 POWER 40106 AI6 8 AV6 0107 DC BUS VOLT ...

Page 203: ...as the 100 reference and that 9907 500 Hz Although Actual Value scaling could differ from the above for the N2 and FLN protocols it currently does not To confirm see the following sections as appropriate N2 analog input objects in the N2 protocol technical data section Scaling drive feedback values in the FLN protocol technical data section Scaling does not apply for the BACnet protocol Name Descr...

Page 204: ...s these parameters in detail Diagnostic situations The sub sections below describe various diagnostic situations the problem symptoms and corrective actions Normal operation During normal network operation 5306 5309 parameter values act as follows at each drive 5306 EFB OK MESSAGES advances advances for each application message properly received and addressed to this drive 5307 EFB CRC ERRORS does...

Page 205: ...orrect Check all station numbers and edit conflicting values Swapped wires If the communication wires are swapped terminal A on one drive is connected to terminal B on another The value of 5306 EFB OK MESSAGES does not advance The values of 5307 EFB CRC ERRORS and 5308 EFB UART ERRORS are advancing To correct Check that the EIA 485 lines are not swapped Fault 28 Serial 1 Err If the drive s control...

Page 206: ...nces The problems described above are the most common problems encountered with ACH550 serial communication Intermittent problems might also be caused by Marginally loose connections Wear on wires caused by equipment vibrations Insufficient grounding and shielding on both the devices and on the communication cables Two conductor wire plus shield is in use instead of the recommended three conductor...

Page 207: ...st be unique addresses on the network when using BACnet 2 Swap wires B A 3 Adjust parameter 5303 Cycle power 4 Change parity using parameter 5304 cycle power 5 Limit to 31 devices on 1 segment 6 Turn off VFD termination resistors move jumpers Install loose resistor recommended by the DCS controls company Terminate final device on the trunk 7 Install EIA 485 3 conductor shielded data grade cable co...

Page 208: ...8 3 Change application number in the Siemens field panel 5316 5016 DV PAR 16 BACnet Only Not Increasing Numeric Value 1 Drive device address parameter 5302 is set to 128 or greater 2 Max Masters is set too low on all drives 1 Change parameter 5302 to a unique value below 128 2 Change Max Masters property at all devices on bus to 127 5306 5006 DV OK MSG OK Message Counter not increasing 1 1 Master ...

Page 209: ...upported features In the N2 Fieldbus protocol the ACH550 drive appears as a virtual object A virtual object is made up of Analog Inputs Binary Inputs Analog Outputs Binary Outputs Internal values for Floating point Integer and Byte values The ACH550 drive does not support N2 Fieldbus communication internal values All of the Analog and Binary I O objects are listed below starting with N2 analog inp...

Page 210: ...ng features Analog Output value in engineering units Override value is used to change the Analog Output value It is not possible to return to the previous value by removing the override The override feature is used only to change the value Binary Output The binary output objects support the following features Binary Output value Override value is used to change the Binary Output value It is not po...

Page 211: ...etasys Drive device type For the Metasys and Metasys Companion products the device type for the ACH550 drive is VND N2 analog input objects The following table lists the N2 Analog Input objects defined for the ACH550 drive N2 Analog Inputs Number Object Drive Parameter Scale Factor Units Range AI1 OUTPUT FREQUENCY 0103 10 Hz 0 250 AI2 RATED SPEED Note 1 10 0 100 AI3 SPEED 0102 1 rpm 0 9999 AI4 CUR...

Page 212: ...AL 0121 10 0 100 AI22 AO 1 ACTUAL 0124 10 mA 0 20 AI23 AO 2 ACTUAL 0125 10 mA 0 20 AI24 MOTOR TEMP 0145 1 C 0 200 AI25 REVOLUTION CNT 0142 1 MREV 0 32767 N2 Binary Inputs Number Object Drive Parameter Range BI1 STOP RUN Status Word 0 Stop 1 Drive Running BI2 FORWARD REVERSE Status Word 0 Forward 1 Reverse BI3 FAULT STATUS Status Word 0 OK 1 Drive Fault BI4 RELAY 1 STATUS 0122 bit mask 04 0 Off 1 O...

Page 213: ...EF2 SRC Status Word 0 No 1 Yes N2 Analog Outputs Number Object Drive Parameter Scale Factor Units Range AO1 REFERENCE 1 Reference 1 10 0 100 AO2 REFERENCE 2 Reference 2 10 0 100 AO3 ACCEL TIME 1 2202 10 s 0 1 1800 AO4 DECEL TIME 1 2203 10 s 0 1 1800 AO5 CURRENT LIMIT 2003 10 A 0 1 3 I2N AO6 PID1 CONT GAIN 4001 10 0 1 100 AO7 PID1 CONT I TIME 4002 10 s 0 1 600 AO8 PID1 CONT D TIME 4003 10 s 0 10 AO...

Page 214: ...t Drive Parameter Range BO1 STOP START Command Word 0 Stop 1 Start to Speed BO2 FORWARD REVERSE Command Word 0 Forward 1 Reverse BO3 PANEL LOCK Command Word 0 Open 1 Locked BO4 RUN ENABLE Command Word 0 Enable 1 Disable BO5 REF1 REF2 SELECT Command Word 0 Ref1 1 Ref2 BO6 FAULT RESET Command Word Change 0 1 Resets BO7 COMMAND RO 1 134 bit mask 01 0 Off 1 On BO8 COMMAND RO 2 134 bit mask 02 0 Off 1 ...

Page 215: ...mA CSAI AI23 N N AO_2_ACT mA CSAI AI24 N N MTR_TEMP C CSAI AI25 N N REVL_CNT CSBI BI1 N N STOP RUN STOP RUN CSBI BI2 N N FWD REV FWD REV CSBI BI3 N N FAULT OK FLT CSBI BI4 N N RELAY_1 OFF ON CSBI BI5 N N RELAY_2 OFF ON CSBI BI6 N N RELAY_3 OFF ON CSBI BI7 N N RELAY_4 OFF ON CSBI BI8 N N RELAY_5 OFF ON CSBI BI9 N N RELAY_6 OFF ON CSBI BI10 N N INPUT_1 OFF ON CSBI BI11 N N INPUT_2 OFF ON CSBI BI12 N...

Page 216: ... CSAO AO18 Y Y MAX_SPD CSAO AO19 Y Y MB_PARAM CSAO AO20 Y Y MB_DATA CSBO BO1 Y Y START STOP START CSBO BO2 Y Y REVERSE FWD REV CSBO BO3 Y Y PAN_LOCK OPEN LOCKED CSBO BO4 Y Y RUN_ENAB DISABLE ENABLE CSBO BO5 Y Y R1 2_SEL EXT_1 EXT_2 CSBO BO6 Y Y FLT_RSET RESET CSBO BO7 Y Y CMD_RO_1 OFF ON CSBO BO8 Y Y CMD_RO_2 OFF ON CSBO BO9 Y Y CMD_RO_3 OFF ON CSBO BO10 Y Y CMD_RO_4 OFF ON CSBO BO11 Y Y CMD_RO_5 ...

Page 217: ...providing views of selected points these reports are often easier to work with than views of the full point database ABB ACH 550 Startup FLN ABB ACH 550 Report Point Subpoint Name Data Type 01 LAO CTLR ADDRESS Each host FLN application e g CIS or Insight controls both the particular data reported for each point and the report format 02 LAO APPLICATION 20 LAO OVRD TIME 29 LDO DAY NIGHT FLN Startup ...

Page 218: ...SPEED 06 LAI CURRENT 07 LAI TORQUE 08 LAI POWER 09 LAI DRIVE TEMP 10 LAI DRIVE KWH 11 LAI DRIVE MWH 12 LAI RUN TIME 13 LAI DC BUS VOLT 14 LAI OUTPUT VOLT 17 LAI MOTOR TEMP 18 LAI MREV COUNTER 21 LDI FWD REV ACT 23 LDI STOP RUN 25 LDI EXT1 2 ACT 27 LDI DRIVE READY 28 LDI AT SETPOINT 33 LDI HANDAUTO ACT 34 LDI ENA DIS ACT 36 LDI FLN LOC ACT 37 LDI FLN CTL SRC 38 LDI FLN REF1 SRC 39 LDI FLN REF2 SRC ...

Page 219: ...LDI DI 1 ACTUAL 71 LDI DI 2 ACTUAL 72 LDI DI 3 ACTUAL 73 LDI DI 4 ACTUAL 74 LDI DI 5 ACTUAL 75 LDI DI 6 ACTUAL 76 LDI RO 1 ACTUAL 77 LDI RO 2 ACTUAL 78 LDI RO 3 ACTUAL 79 LDI RO 4 ACTUAL 80 LDI RO 5 ACTUAL 81 LDI RO 6 ACTUAL 82 LAI AI 1 ACTUAL 83 LAI AI 2 ACTUAL 84 LAI AO 1 ACTUAL 85 LAI AO 2 ACTUAL FLN Drive Config Report Point Subpoint Name Data Type 30 LAO CURRENT LIM Each host FLN application ...

Page 220: ...C PID ITIM 52 LAO PRC PID DTIM 53 LAO PRC PID DFIL 54 LDO PRC PID SEL 60 LAO INPUT REF1 61 LAO INPUT REF2 82 LAI AI 1 ACTUAL 83 LAI AI 2 ACTUAL 84 LAI AO 1 ACTUAL 85 LAI AO 2 ACTUAL FLN External PID Report Point Subpoint Name Data Type 55 LAO EXT PID GAIN Each host FLN application e g CIS or Insight controls both the particular data reported for each point and the report format 56 LAO EXT PID ITIM...

Page 221: ... equal to 30 250 F To unbundle the feedback PRC PID FBCK for monitoring in degrees Fahrenheit Loop gains PRC PID GAIN Point 50 and PRC PID ITIM Point 51 are PID parameters similar to the P and I gains in the APOGEE TECs Because the ABB PI loop and the Siemens loop are structured differently there is no a one to one correspondence between the gains The following formulas allow translation from ABB ...

Page 222: ...CT 0 1 0 05 LAI SPEED 0 RPM 1 0 06 LAI CURRENT 0 A 0 1 07 LAI TORQUE 0 PCT 0 1 200 08 LAI POWER 0 0 HP KW 0 134 0 1 0 0 09 LAI DRIVE TEMP 77 25 F C 0 18 0 1 32 0 10 LAI DRIVE KWH 0 KWH 1 11 LAI DRIVE MWH 0 MWH 1 12 LAI RUN TIME 0 HRS 1 13 LAI DC BUS VOLT 0 V 1 14 LAI OUTPUT VOLT 0 V 1 15 LAI PRC PID FBCK 0 PCT 0 1 16 LAI PRC PID DEV 0 PCT 0 1 17 LAI MOTOR TEMP 77 25 F C 1 8 1 32 0 18 LAI MREV COUN...

Page 223: ...BL 36 LDI FLN LOC ACT AUTO 1 0 FLN AUTO 37 LDI FLN CTL SRC NO 1 0 YES NO 38 LDI FLN REF1 SRC NO 1 0 YES NO 39 LDI FLN REF2 SRC NO 1 0 YES NO 40 LDO RO 1 COMMAND OFF 1 0 ON OFF 41 LDO RO 2 COMMAND OFF 1 0 ON OFF 42 LDO RO 3 COMMAND OFF 1 0 ON OFF 43 LDO RO 4 COMMAND OFF 1 0 ON OFF 44 LDO RO 5 COMMAND OFF 1 0 ON OFF 45 LDO RO 6 COMMAND OFF 1 0 ON OFF 46 LAO AO 1 COMMAND PCT PCT 0 1 0 47 LAO AO 2 COM...

Page 224: ...1 ACTUAL OFF 1 0 ON OFF 71 LDI DI 2 ACTUAL OFF 1 0 ON OFF 72 LDI DI 3 ACTUAL OFF 1 0 ON OFF 73 LDI DI 4 ACTUAL OFF 1 0 ON OFF 74 LDI DI 5 ACTUAL OFF 1 0 ON OFF 75 LDI DI 6 ACTUAL OFF 1 0 ON OFF 76 LDI RO 1 ACTUAL OFF 1 0 ON OFF 77 LDI RO 2 ACTUAL OFF 1 0 ON OFF 78 LDI RO 3 ACTUAL OFF 1 0 ON OFF 79 LDI RO 4 ACTUAL OFF 1 0 ON OFF 80 LDI RO 5 ACTUAL OFF 1 0 ON OFF 81 LDI RO 6 ACTUAL OFF 1 0 ON OFF 82...

Page 225: ... remain fixed once approval is granted Any changes to the point list shall require a new Application ID and re approval by Siemens The Application ID assigned to ACH550 is 2734 3 FREQ OUTPUT The output frequency applied to the motor in Hertz 0103 4 PCT OUTPUT The ratio of output frequency or speed to the corresponding maximum rating depending on control mode For scalar mode it is the ratio of Outp...

Page 226: ...egardless of control source 1 REV 0 FWD 22 FWD REV CMD Commanded by FLN to change the rotational direction of the drive Parameter 1001 must be set to COMM for FLN to control the direction of the motor by EXT1 Parameter 1002 must be set to COMM for FLN to control the direction of the motor by EXT2 23 RUN STOP ACT Indicates the drive s run status regardless of control source 1 RUN 0 STOP 24 RUN STOP...

Page 227: ... are from FLN Run Stop Ext1 2 Select or Run Enable 38 FLN REF1 SRC Indicates if FLN is the source for speed reference 1 1 YES 0 NO 39 FLN REF2 SRC Indicates if FLN is the source for speed reference 2 1 YES 0 NO 40 RO1 COMMAND Controls the output state of Relay 1 Parameter 1401 must be set to COMM for FLN to have this control 1 ON 0 OFF 0134 bit 0 41 RO2 COMMAND Controls the output state of Relay 2...

Page 228: ...gration time of the active Process PID set as selected by Point 54 PRC PID SEL 1 SET2 0 SET1 4002 SET1 4102 SET2 52 PRC PID DTIM Sets the derivation time of the active Process PID set as selected by Point 54 PRC PID SEL 1 SET2 0 SET1 4001 SET1 4101 SET2 53 PRC PID DFIL Sets the time constant for the error derivative of the active Process PID set as selected by Point 54 PRC PID SEL 1 SET2 0 SET1 40...

Page 229: ...riority over this point Thus this point is only effective in temporarily taking control from the analog inputs or some other internal control functionality 70 DI 1 ACTUAL Indicates the status of Digital Input 1 1 ON 0 OFF 0118 bit 2 71 DI 2 ACTUAL Indicates the status of Digital Input 2 1 ON 0 OFF 0118 bit 1 72 DI 3 ACTUAL Indicates the status of Digital Input 3 1 ON 0 OFF 0118 bit 0 73 DI 4 ACTUA...

Page 230: ...e state This momentary operation avoids any need for an explicit command to clear the point before a subsequent reset can be issued 95 MBOX PARAM Sets the parameter to be used by the mailbox function 96 MBOX DATA Sets or indicates the data value of the mailbox function 97 MBOX READ Command by FLN to read the parameter value specified by Point 95 MBOX PARAM The parameter value is returned in Point ...

Page 231: ...OREL 01 option ON OFF R BI4 RO 5 ACT This object indicates the status of Relay Output 5 requires OREL 01 option ON OFF R BI5 RO 6 ACT This object indicates the status of Relay Output 6 requires OREL 01 option ON OFF R BI6 DI 1 ACT This object indicates the status of Digital Input 1 ON OFF R BI7 DI 2 ACT This object indicates the status of Digital Input 2 ON OFF R BI8 DI 3 ACT This object indicates...

Page 232: ...r 1412 value COMM also requires OREL 01 option ON OFF C Instance ID Object Name Description Active Inactive Text Present Value Access Type BV0 RUN STOP ACT This object indicates the drive Run Status regardless of the control source RUN STOP R BV1 FWD REV ACT This object indicates the motor s rotation direction regardless of the control source REV FWD R BV2 FAULT ACT this object indicates the drive...

Page 233: ...or control by EXT2 REV FWD C BV12 RUN ENA CMD This object commands Run Enable Control requires parameter 1601 value COMM ENABLE DISABLE C BV13 EXT 1 2 CMD This object selects ext1 or ext2 as the active control source Control requires parameter 1102 value COMM EXT2 EXT1 C BV14 FAULT RESET This object resets a faulted drive The command is rising edge triggered Control requires parameter 1604 value C...

Page 234: ...OFF C BV19 CTL OVERRIDE ACT This object indicates whether the drive is in BACnet Control Override See BV18 ON OFF R BV20 START ENABLE 1 This object commands start enable1 Control requires param 1608 value COMM ENABLE DISABLE C BV21 START ENABLE 2 This object commands start enable1 Control requires param 1609 value COMM ENABLE DISABLE C Instance ID Object Name Description Units Present Value Access...

Page 235: ...T VOLT This object indicates the AC output voltage applied to the motor The corresponding drive parameter is 0109 Volts R AV4 CURRENT This object indicates the measured output current The corresponding drive parameter is 0104 Amps R AV5 TORQUE This object indicates the calculated motor output torque as a percentage of nominal torque The corresponding drive parameter is 0105 Percent R AV6 POWER Thi...

Page 236: ...Process PID setpoint Control requires parameter 1106 value PID1 OUT and parameter 4010 value COMM Percent C AV18 LAST FLT This object indicates the most recent fault entered in the drive s fault log The corresponding drive parameter is 0401 None R AV19 PREV FLT 1 This object indicates the second most recent fault entered in the drive s fault log The corresponding drive parameter is 0412 None R AV2...

Page 237: ...ameter 5303 EFB BAUD RATE appropriate value 4 Define the Device Object Instance ID To define a specific device object instance value use drive parameters 5311 and 5317 object instance values must be unique and in the range 1 to 4 194 303 To use the drive s MS TP MAC ID as the device object instance value set drive parameter 5311 and 5317 0 BACnet requires a unique Device Object ID for each device ...

Page 238: ...uct We do not support writing of Device Description BACnet Device Address Rules OWS Operator Workstation Router 1 Router 2 VAV1 VAV2 VAV3 ACH 550 IP MSTP MSTP MSTP MAC 1 param 53 02 1 DeviceOID 3001 param 53 11 3001 param 53 17 0 MSTPNetwork 3 MSTP MAC 0 DeviceOID 3000 IP Network 1 MSTP MAC 1 DeviceOID 2001 MSTP MAC 2 DeviceOID 2002 MSTP MAC 3 DeviceOID 2003 MSTP Network 2 MSTP MAC 0 DeviceOID 200...

Page 239: ...ID using drive parameter 5302 Default 5302 128 Set the Device Object Instance ID using drive parameters 5311 and 5317 Default Both 5311 and 5317 0 which causes the MAC ID to double as the Device Object Instance For Device Object Instance values not linked to the MAC ID set ID values using 5311 and 5317 For IDs in the range 1 to 65 535 Parameter 5311 sets the ID directly 5317 must be 0 For example ...

Page 240: ...Operator Workstation B OWS BACnet Building Controller B BC BACnet Advanced Application Controller B AAC BACnet Application Specific Controller B ASC BACnet Smart Sensor B SS BACnet Smart Actuator B SA List all BACnet Interoperability Building Blocks Supported Annex K DS RP B DS WP B DM DDB B DM DOB B DM DCC B DM RD B Segmentation Capability Segmented requests supported Window Size ____ Segmented r...

Page 241: ... This is currently necessary for two way communication with MS TP slaves and certain other devices Yes No Networking Options Router Clause 6 List all routing configurations e g ARCNET Ethernet Ethernet MS TP etc Annex H BACnet Tunneling Router over IP BACnet IP Broadcast Management Device BBMD Does the BBMD support registrations by Foreign Devices Yes No Character Sets Supported Indicating support...

Page 242: ...og Value Object Identifier Object Name Object Type System Status Vendor Name Vendor Identifier Model Name Firmware Revision Appl Software Revision Protocol Version Protocol Revision Services Supported Object Types Supported Object List Max APDU Length Segmentation Support APDU Timeout Number APDU Retries Max Master Max Info Frames Device Address Binding Database Revision Present Value Status Flags...

Page 243: ...its of the status word are mapped to Inputs 1 16 or 1 32 depending on the active profile Terminal inputs are mapped sequentially beginning with Input 33 e g DI1 Input 33 Read Multiple Holding Registers 0x03 Read multiple holding registers For the ACH550 the entire parameter set is mapped as holding registers as well as command status and reference values Read Multiple Input Registers 0x04 Read mul...

Page 244: ...e Modbus addressing With Modbus each function code implies access to a specific Modbus reference set Thus the leading digit is not included in the address field of a Modbus message Note The ACH550 supports the zero based addressing of the Modbus specification Holding register 40002 is addressed as 0001 in a Modbus message Similarly coil 33 is addressed as 0032 in a Modbus message Refer again to th...

Page 245: ...WORD Bit 8 N A STPMODE_EM N A 00010 CONTROL WORD Bit 9 N A STPMODE_C N A 00011 CONTROL WORD Bit 10 N A RAMP_2 REMOTE_CMD 00012 CONTROL WORD Bit 11 EXT2 RAMP_OUT_0 EXT2 00013 CONTROL WORD Bit 12 N A RAMP_HOLD N A 00014 CONTROL WORD Bit 13 N A RAMP_IN_0 N A 00015 CONTROL WORD Bit 14 N A REQ_LOCALLOCK N A 00016 CONTROL WORD Bit 15 N A TORQLIM2 N A 00017 CONTROL WORD Bit 16 Does not apply FBLOCAL_CTL ...

Page 246: ...S WORD Bit 3 TRIPPED RUNNING 10005 STATUS WORD Bit 4 OFF_2_STA ZERO_SPEED 10006 STATUS WORD Bit 5 OFF_3_STA ACCELERATE 10007 STATUS WORD Bit 6 SWC_ON_INHIB DECELERATE 10008 STATUS WORD Bit 7 ALARM AT_SETPOINT 10009 STATUS WORD Bit 8 AT_SETPOINT LIMIT 10010 STATUS WORD Bit 9 REMOTE SUPERVISION 10011 STATUS WORD Bit 10 ABOVE_LIMIT REV_REF 10012 STATUS WORD Bit 11 EXT2 REV_ACT 10013 STATUS WORD Bit 1...

Page 247: ...ters 0101 9999 Register addresses that do not correspond to drive parameters are invalid If there is an attempt to read or write outside the parameter addresses the Modbus interface returns an exception code to the controller 10028 STATUS WORD Bit 27 Reserved REQ_REF1 10029 STATUS WORD Bit 28 Reserved REQ_REF2 10030 STATUS WORD Bit 29 Reserved REQ_REF2EXT 10031 STATUS WORD Bit 30 Reserved ACK_STAR...

Page 248: ...ect an actual value for this register 40009 Actual 5 select using 5314 R By default stores nothing Use parameter 5314 to select an actual value for this register 40010 Actual 6 select using 5315 R By default stores nothing Use parameter 5315 to select an actual value for this register 40011 Actual 7 select using 5316 R By default stores nothing Use parameter 5316 to select an actual value for this...

Page 249: ...profile s REF2 Supported only if BP Parameter 5305 1 See drive parameter 0112 Code Description 5310 EFB PAR 10 Specifies the parameter mapped to Modbus register 40005 5311 EFB PAR 11 Specifies the parameter mapped to Modbus register 40006 5312 EFB PAR 12 Specifies the parameter mapped to Modbus register 40007 5313 EFB PAR 13 Specifies the parameter mapped to Modbus register 40008 5314 EFB PAR 14 S...

Page 250: ...ption codes Exception codes are serial communication responses from the drive The ACH550 supports the standard Modbus exception codes defined below Exception Code Name Meaning 01 ILLEGAL FUNCTION Unsupported Command 02 ILLEGAL DATA ADDRESS The data address received in the query is not allowable It is not a defined parameter group 03 ILLEGAL DATA VALUE A value contained in the query data field is n...

Page 251: ...ile extends the control and status interface to 32 bits and is the internal interface between the main drive application and the embedded fieldbus environment Control Word The CONTROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus master station sends the CONTROL WORD to the drive The drive switches between states according to the bit coded instructions i...

Page 252: ...TOP Drive stops within in time specified by parameter 2208 Normal command sequence Enter OFF3 ACTIVE Proceed to SWITCH ON INHIBITED WARNING Be sure motor and driven equipment can be stopped using this mode 3 INHIBIT OPERATION 1 OPERATION ENABLED Enter OPERATION ENABLED Note the Run enable signal must be active See 1601 If 1601 is set to COMM this bit also actives the Run Enable signal 0 OPERATION ...

Page 253: ...XT1 Effective if 1102 COMM 12 15 Unused DCU Profile CONTROL WORD See Parameter 0301 Bit Name Value Command Req Comments 0 STOP 1 Stop Stops according to either the stop mode parameter or the stop mode requests bits 7 and 8 Simultaneous STOP and START commands result in a stop command 0 no op 1 START 1 Start 0 no op 2 REVERSE 1 Reverse direction This bit XOR d with the sign of the reference defines...

Page 254: ...ill not switch to local mode 0 no op 15 TORQLIM2 1 Torque limit pair 2 0 Torque limit pair 1 DCU Profile CONTROL WORD See Parameter 0302 Bit Name Value Function Comments 16 26 Reserved 27 REF_CONST 1 Constant speed ref These bits are only for supervision purposes 0 no op 28 REF_AVE 1 Average speed ref 0 no op 29 LINK_ON 1 Master is detected in link 0 Link is down 30 REQ_STARTINH 1 Start inhibit re...

Page 255: ...arm See Alarm Listing in the Diagnostics section for details on alarms 0 No warning alarm 8 AT_SETPOINT 1 OPERATING Actual value equals within tolerance limits the reference value 0 Actual value is outside tolerance limits not equal to reference value 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high ...

Page 256: ...elerating 0 Drive is not decelerating 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive has not reached setpoint 8 LIMIT 1 Operation is limited by Group 20 settings 0 Operation is within Group 20 settings 9 SUPERVISION 1 A supervised parameter Group 32 is outside its limits 0 All supervised parameters are within limits 10 REV_REF 1 Drive reference is in reverse direction 0 Drive reference is in forward...

Page 257: ... Drive is in vector control mode 0 Drive is in scalar control mode 21 25 Reserved 26 REQ_CTL 1 Copy the control word 0 no op 27 REQ_REF1 1 Reference 1 requested in this channel 0 Reference 1 is not requested in this channel 28 REQ_REF2 1 Reference 2 requested in this channel 0 Reference 2 is not requested in this channel 29 REQ_REF2EXT 1 External PID reference 2 requested in this channel 0 Externa...

Page 258: ...unning and follows the given reference See table below Step CONTROL WORD Value Description 1 CW 0000 0000 0000 0110 This CW value changes the drive state to READY TO SWITCH ON 2 Wait at least 100 ms before proceeding 3 CW 0000 0000 0000 0111 This CW value changes the drive state to READY TO OPERATE 4 CW 0000 0000 0000 1111 This CW value changes the drive state to OPERATION ENABLED The drive starts...

Page 259: ...WITCH ON INHIBITED NOT READY TO SWITCH ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE OPERATION ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW Bit5 1 CW Bit6 0 C CW Bit6 1 SW Bit8 1 D A D OPERATING OFF3 ACTIVE This state transition ...

Page 260: ... limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency Torque 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 2015 2017 torqu...

Page 261: ...AX ABB Drives and DCU Profiles Reference Value Setting AI Reference Scaling 0 50 200 100 0 5 par 1105 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 200 0 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient ...

Page 262: ...erence interact to produce REFERENCE values REF1 and REF2 Note fieldbus references are bipolar that is they can be positive or negative ABB Drives Profile Parameter Value Setting AI Reference Scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Reference 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Refer...

Page 263: ...the drive s expansion slot 2 the drive can communicate to a control system using one of the following protocols Profibus DP LonWorks CANopen DeviceNet ControlNet Ethernet The ACH550 detects automatically which communication protocol is used by the plug in fieldbus adapter The default settings for each protocol assume that the profile used is the protocol s industry standard drive profile e g PROFI...

Page 264: ...nd input are used as seen from the fieldbus controller point of view For example an output describes data flow from the fieldbus controller to the drive and appears as an input from the drive point of view The meanings of the controller interface words are not restricted by the ACH550 However the profile used may set particular meanings Control Word The CONTROL WORD is the principal means for cont...

Page 265: ...d Can be used as speed or frequency reference Is a 16 bit word comprised of a sign bit and a 15 bit integer Negative references indicating reversed rotation direction are indicated by the two s complement of the corresponding positive reference value The use of a second reference REF2 is supported only when a protocol is configured for the ABB Drives profile Reference scaling is fieldbus type spec...

Page 266: ...t power and motor cables first 1 Insert the module carefully into the drive expansion slot 2 until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module 3 Open the appropriate knockout in the conduit box and install the cable...

Page 267: ...ect only after the drive power is cycled Parameters 5128 5133 provide data about the FBA module currently installed e g component versions and status The Parameters section lists the group 51 parameters Activate drive control functions FBA Fieldbus control of various drive functions requires configuration to Tell the drive to accept fieldbus control of the function Define as a fieldbus input any d...

Page 268: ...d below Fieldbus controller command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent 1002 EXT2 COMMANDS 10 COMM Start Stop by controlled fieldbus with Ext2 selected 1003 DIRECTION 3 REQUEST Direction controlled by fieldbus Drive Parameter Value Description Protocol Reference 1102 EXT1 EXT2 SEL 8 COMM Ref selected by fieldbus Required only ...

Page 269: ...ence 1401 RELAY OUTPUT 1 35 COMM 36 COMM 1 Relay Output 1 controlled by fieldbus 1402 RELAY OUTPUT 2 Relay Output 2 controlled by fieldbus 1403 RELAY OUTPUT 3 Relay Output 3 controlled by fieldbus 14101 RELAY OUTPUT 4 Relay Output 4 controlled by fieldbus 14111 RELAY OUTPUT 5 Relay Output 5 controlled by fieldbus 14121 RELAY OUTPUT 6 Relay Output 6 controlled by fieldbus Drive Parameter Value Prot...

Page 270: ...ire drive configuration The following table lists a sample of feedback data For a complete listing see all parameters listed in Complete parameter descriptions Drive Parameter Value Description Protocol Reference 4010 SETPOINT SEL 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoint is 0135 value AI1 Drive Parameter Value Description Protocol Reference 3018 COMM FAULT FUNC 0 NOT SEL 1 FAULT 2 CONST SP7 ...

Page 271: ...ive reports faults as a hexadecimal value assigned and coded according to the DRIVECOM specification See table below Not all profiles support requesting fault codes using this specification For profiles that support this specification the profile documentation defines the proper fault request process Drive Fault Code Fieldbus Fault Code DRIVECOM specification 1 OVERCURRENT 2310h 2 DC OVERVOLT 3210...

Page 272: ...Reserved FF55h 103 SERF MACRO FF55h 104 Reserved FF55h 105 Reserved FF55h 201 DSP T1 OVERLOAD 6100h 202 DSP T2 OVERLOAD 6100h 203 DSP T3 OVERLOAD 6100h 204 DSP STACK ERROR 6100h 205 Reserved 5000h 206 OMIO ID ERROR 5000h 207 EFB LOAD ERR 6100h 1000 PAR HZRPM 6320h 1001 PAR PFAREFNG 6320h 1002 Reserved obsolete 6320h 1003 PAR AI SCALE 6320h 1004 PAR AO SCALE 6320h 1005 PAR PCU 2 6320h 1006 EXT ROMI...

Page 273: ...he following table and the state diagram later in this sub section describe the CONTROL WORD content for the ABB Drives profile 1011 PAR OVERRIDE PARS 6320h 1012 PAR PFC IO 1 6320h 1013 PAR PFC IO 2 6320h 1014 PAR PFC IO 3 6320h ABB Drives Profile FBA CONTROL WORD Bit Name Value Commanded State Comments 0 OFF1 CONTROL 1 READY TO OPERATE Enter READY TO OPERATE 0 EMERGENCY OFF Drive ramps to stop ac...

Page 274: ...amps to stop current and DC voltage limits in force 5 RAMP_HOLD 1 RFG OUT ENABLED Enable ramp function Enter RAMP FUNCTION GENERATOR ACCELERATOR ENABLED 0 RFG OUT HOLD Halt ramping Ramp Function Generator output held 6 RAMP_IN_ ZERO 1 RFG INPUT ENABLED Normal operation Enter OPERATING 0 RFG INPUT ZERO Force Ramp Function Generator input to zero 7 RESET 0 1 RESET Fault reset if an active fault exis...

Page 275: ... SWITCH ON INHIBIT NOT ACTIVE 7 ALARM 1 Warning alarm See Alarm listing in the Diagnostics section for details on alarms 0 No warning alarm 8 AT_SETPOINT 1 OPERATING Actual value equals within tolerance limits the reference value 0 Actual value is outside tolerance limits not equal to reference value 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMI...

Page 276: ...CH ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE RFG OUTPUT ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1xx xx11 1111 CW Bit6 0 C CW xxxx x1xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE KEY State State change CW CONTR...

Page 277: ...000 corresponds to 100 Final reference limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency Torque 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Fina...

Page 278: ... MAX ABB Drives Profile FBA Reference Value Setting AI Reference Scaling 0 50 200 100 0 5 par 1105 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 200 0 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient ...

Page 279: ...erence interact to produce REFERENCE values REF1 and REF2 Note fieldbus references are bipolar that is they can be positive or negative ABB Drives Profile Parameter Value Setting AI Reference Scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Reference 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Refer...

Page 280: ...cept as noted for Data Words 5 and 6 below scale the feedback integer using the resolution listed for the parameter in the Complete parameter descriptions section For example Data words 5 and 6 are scaled as follows Actual value mapping See the user s manual supplied with the FBA module Feedback Integer Parameter Resolution Scaled Value 1 0 1 mA 1 0 1 mA 0 1 mA 10 0 1 10 0 1 1 ABB Drives Profile D...

Page 281: ... content see the user s manual provided with the FBA module Reference As described earlier in Control interface the REFERENCE word is a speed or frequency reference Note REF2 is not supported by the Generic Drive profiles Reference scaling REFERENCE scaling is fieldbus type specific However at the drive the meaning of a 100 REFERENCE value is fixed as described in the table below For a detailed de...

Page 282: ... defines 100 and divide by 100 For example 1 Assuming for the sake of this example that the Actual Value uses parameter 9908 MOT NOM SPEED as the 100 reference and that 9908 1500 rpm 2 Assuming for the sake of this example that the Actual Value uses parameter 9907 MOT NOM FREQ as the 100 reference and that 9907 500 Hz Actual value mapping See the user s manual supplied with the FBA module Feedback...

Page 283: ...anel is attached to the drive The Fault Word and Alarm Word parameter bits parameters 0305 to 0309 See Group 03 ACTUAL SIGNALS on page 1 87 The form of the display depends on the severity of the error You can specify the severity for many errors by directing the drive to Ignore the error situation Report the situation as an alarm Report the situation as a fault Red faults The drive signals that it...

Page 284: ...t cause of the problem Reset the drive See Fault resetting on page 1 285 Fault listing Fault Code Fault Name In Panel Description and Recommended Corrective Action 1 OVERCURRENT Output current is excessive Check for and correct Excessive motor load Insufficient acceleration time parameters 2202 ACCELER TIME 1 and 2205 ACCELER TIME 2 Faulty motor motor cables or connections 2 DC OVERVOLT Intermedia...

Page 285: ...up 35 parameters 10 PANEL LOSS Panel communication is lost and either Drive is in local control mode the control panel displays HAND or OFF or Drive is in remote control mode AUTO and is parameterized to accept start stop direction or reference from the control panel To correct check Communication lines and connections Parameter 3002 PANEL COMM ERROR Parameters in Group 10 START STOP DIR and Group...

Page 286: ...condition detected on OINT power supply Contact your local ABB sales representative 21 CURR MEAS Internal fault Current measurement is out of range Contact your local ABB sales representative 22 SUPPLY PHASE Ripple voltage in the DC link is too high Check for and correct Missing mains phase Blown fuse 23 ENCODER ERR Not used Available only with encoder and parameter Group 50 23 ENCODER ERR The dri...

Page 287: ...r wiring error detected When the drive is not running it monitors for an improper connection between the drive input power and the drive output Check for and correct Proper input wiring line voltageis NOT connected to drive output The fault can be erroneously declared if the input power is a delta grounded system and motor cable capacitance is large This fault can be disabled using parameter 3023 ...

Page 288: ...e inconsistent Check for any of the following 1301 AI 1 MIN 1302 AI 1 MAX 1304 AI 2 MIN 1305 AI 2 MAX 1004 PAR AO SCALE Parameter values are inconsistent Check for any of the following 1504 AO 1 MIN 1505 AO 1 MAX 1510 AO 2 MIN 1511 AO 2 MAX 1005 PAR PCU 2 Parameter values for power control are inconsistent Improper motor nominal kVA or motor nominal power Check for the following 1 1 9906 MOTOR NOM...

Page 289: ...ing 1 60 9907 MOTOR NOM FREQ 9908 MOTOR NOM SPEED 16 0 8 9908 MOTOR NOM SPEED 120 9907 MOTOR NOM FREQ Motor Poles 0 992 1010 PAR PFA OVERRIDE Both the override mode and PFA are activated at the same time These modes are mutually incompatible because PFA interlocks cannot be observed in the override mode 1011 PAR OVERRIDE PARS Overeride is enabled but parameters are incompatible Verify that 1701 is...

Page 290: ...number and describes each Alarm Code Display Description 2001 OVERCURRENT Current limiting controller is active Check for and correct Excessive motor load Insufficient acceleration time parameters 2202 ACCELER TIME 1 and 2205 ACCELER TIME 2 Faulty motor motor cables or connections 2002 OVERVOLTAGE Over voltage controller is active Check for and correct Static or transient overvoltages in the input...

Page 291: ...R7 R8 100 C 212 F R5 R6 110 C 230 F Check for and correct Fan failure Obstructions in the air flow Dirt or dust coating on the heat sink Excessive ambient temperature Excessive motor load 2010 MOT OVERTEMP Motor is hot based on either the drive s estimate or on temperature feedback This alarm warns that a Motor Underload fault trip may be near Check Check for overloaded motor Adjust the parameters...

Page 292: ...tings 2022 START ENABLE 2 MISSING This alarm warns that the Start Enable 2 signal is missing To control Start Enable 2 function use parameter 1609 To correct check Digital input configuration Communication settings 2023 EMERGENCY STOP Emergency stop activated 2024 ENCODER ERROR The drive is not detecting a valid encoder signal Check for and correct Encoder presence and proper connection reverse wi...

Page 293: ...cation Interval Instruction Check replace R7 R8 enclosure inlet air filter R7 R8 UL type 12 enclosures Check every 3 months Replace as needed Frame Sizes R7 R8 UL type 12 enclosure inlet air filter on page 293 Check replace R7 R8 enclosure exhaust air filter R7 R8 UL type 12 enclosures Check every 6 months Replace as needed Frame Sizes R7 R8 UL type 12 enclosure exhaust filters on page 294 Check a...

Page 294: ...ature in spite of heatsink cleaning If the drive is operated in a critical part of a process fan replacement is recommended once these symptoms start appearing Replacement fans are available from ABB Do not use other than ABB specified spare parts To monitor the running time of the cooling fan see Group 29 MAINTENANCE TRIG on page 1 127 Frame Sizes R1 R4 To replace the fan 1 Remove power from driv...

Page 295: ...enclosure fan in frame sizes R1 to R4 1 Remove power from drive 2 Remove the front cover 3 The housing that holds the fan in place has barbed retaining clips at each corner Press all four clips toward the center to release the barbs 4 When the clips barbs are free pull the housing up to remove from the drive 5 Disconnect the fan cable 6 Install the fan in reverse order noting that The fan air flow...

Page 296: ... box by lifting them upwards 2 Disconnect the fan s electrical connector from the cabinet roof top right inside the cabinet 3 Undo the four fastening screws at the corners of the fan frame The screws are through bolts with nuts on the inside of the cabinet Do not drop the hardware into the drive 4 Remove the fan and fan frame as one unit 5 Disconnect the fan wiring and capacitor from the fan frame...

Page 297: ...ter frame pull up on the bottom of the frame The filter frame will slide up approximately 3 4 inch and can then safely removed by tilting away from the cabinet and lifting up 2 Lay the filter frame on a flat work surface Remove the 3 retaining brackets by squeezing the tabbed corners in towards the middle of each bracket until the bracket clears the filter frame Save these brackets for replacement...

Page 298: ...gently press down with your hands at the top of the frame The filter frame will slide down approximately 3 4 inch and should be sealed securely to the door around the entire filter frame Frame Sizes R7 R8 UL type 12 enclosure exhaust filters The exhaust filters in the R7 R8 UL type 12 enclosure are located in the exhaust box at the top of the enclosure There are 2 filter frames attached to the exh...

Page 299: ...e filter edges into the groove around the entire filter frame This detail is very important for proper operation 7 Reinstall the filter restrainers Insert the base of a retainer bottom of U shape into a filter frame channel Squeeze the open end of the U until it clears the filter frame Seat the open end of the U in the filter frame channel Release the retainer to its relaxed square shape 8 Install...

Page 300: ...ame size R5 and R6 are available from ABB Do not use other than ABB specified spare parts Control panel Cleaning Use a soft damp cloth to clean the control panel Avoid harsh cleaners which could scratch the display window Battery A battery is only used in Assistant control panels that have the clock function available and enabled The battery keeps the clock operating in memory during power interru...

Page 301: ...headers are described in Symbols on page 1 299 Type Code Valid up to 40 C 104 F Frame Size ACH550 xx see below I2n A Pn HP Three phase supply voltage 208 240 V 04A6 2 4 6 1 0 R1 06A6 2 6 6 1 5 R1 07A5 2 7 5 2 0 R1 012A 2 11 8 3 0 R1 017A 2 16 7 5 0 R1 024A 2 24 2 7 5 R2 031A 2 30 8 10 0 R2 046A 2 46 2 15 0 R3 059A 2 59 4 20 0 R3 075A 2 74 8 25 0 R4 088A 2 88 0 30 0 R4 114A 2 114 40 0 R4 143A 2 143...

Page 302: ...ype Code Valid up to 40 C 104 F Frame Size ACH550 xx see below I2n A Pn HP Three phase supply voltage 380 480 V 03A3 4 3 3 1 5 R1 04A1 4 4 1 2 R1 06A9 4 6 9 3 R1 08A8 4 8 8 5 R1 012A 4 11 9 7 5 R1 015A 4 15 4 10 R2 023A 4 23 15 R2 031A 4 31 20 R3 038A 4 38 25 R3 045A 4 Note 1 44 30 R3 044A 4 Note 1 44 30 R4 059A 4 59 40 R4 072A 4 72 50 R4 078A 4 Note 1 77 60 R4 097A 4 Note 1 96 75 R4 077A 4 Note 1...

Page 303: ... Use Frame Size ACH550 xx see below I2n A Pn HP Three phase supply voltage 500 600 V 02A7 6 2 7 2 R2 03A9 6 3 9 3 R2 06A1 6 6 1 5 R2 09A0 6 9 7 5 R2 011A 6 11 10 R2 017A 6 17 15 R2 022A 6 22 20 R3 027A 6 27 25 R3 032A 6 32 30 R4 041A 6 41 40 R4 052A 6 52 50 R4 062A 6 62 60 R4 077A 6 77 75 R6 099A 6 99 100 R6 125A 6 125 125 R6 144A 6 144 150 R6 Typical ratings Normal use 10 overload capability I2n ...

Page 304: ...erating factor is 100 1 C x 10 C 90 or 0 90 The output current is then 0 90 x I2n Altitude derating In altitudes from 1000 4000 m 3300 13 200 ft above sea level the derating is 1 for every 100 m 330 ft If the installation site is higher than 2000 m 6600 ft above sea level please contact your local ABB distributor or office for further information Single phase supply derating For 208 240 Volt serie...

Page 305: ...re not requirements if branch circuit protection is otherwise provided per NEC UL508A manufacturers are not required to use the recommended fuses for the purpose of UL listing a panel that includes the ACH550 Fuses with higher current rating than the recommended current rating must not be used Fuses of the same class with lower current rating may be used Input Power Connection Specifications Volta...

Page 306: ... 100 JJS 100 088A 2 88 0 100 110 JJS 110 114A 2 114 125 150 JJS 150 143A 2 143 200 200 JJS 200 178A 2 178 250 250 JJS 250 221A 2 221 315 300 JJS 300 248A 2 248 350 JJS 350 ACH550 UH see below Input Current A Input Fuses IEC269 gG A UL Class T A Bussmann Type 03A3 4 3 3 10 10 JJS 10 04A1 4 4 1 06A9 4 6 9 08A8 4 8 8 15 JJS 15 012A 4 11 9 16 015A 4 15 4 20 JJS 20 023A 4 23 25 30 JJS 30 031A 4 31 35 4...

Page 307: ... 245 Does Not Apply 400 JJS 400 316A 4 316 400 JJS 400 368A 4 368 400 JJS 400 414A 4 414 600 JJS 600 486A 4 486 600 JJS 600 526A 4 526 800 JJS 800 602A 4 602 800 JJS 800 645A 4 645 800 JJS 800 ACH550 xx see below Input Current A Mains Fuses IEC269 gG A UL Class T A Bussmann Type 02A7 6 2 7 10 10 JJS 10 03A9 6 3 9 06A1 6 6 1 09A0 6 9 16 15 JJS 15 011A 6 11 017A 6 17 25 25 JJS 25 022A 6 22 027A 6 27...

Page 308: ...ables with concentric copper shield Not more than nine cables laid on cable ladder side by side Based on NEC Table 310 16 for copper wires 90 C 194 F wire insulation 40 C 104 F ambient temperature Not more than three current carrying conductors in raceway or cable or earth directly buried Copper cables with concentric copper shield Max Load Current A Cu Cable mm2 Max Load Current A Al Cable mm2 Ma...

Page 309: ... is applied to the drive s input terminals Unsymmetrically grounded networks are defined in the following table In such networks the internal connection provided by the EM3 screw on frame sizes R1 R4 only must be disconnected by removing EM3 If the grounding configuration of the network is unknown remove EM3 465 2x4 0 474 2x250 534 2x300 615 2x350 711 2x500 IEC NEC Based on EN 60204 1 and IEC 6036...

Page 310: ... EM1 screw unit is shipped with EM3 removed see Connection diagrams on page 1 20 Frame sizes R5 R6 Remove both the F1 and F2 screws see page 1 21 Where EMC requirements exist check for excessive emission propagated to neighboring low voltage networks In some cases the natural suppression in transformers and cables is sufficient If in doubt use a supply transformer with static screening between the...

Page 311: ...or if no compression lugs are supplied use ring lugs according to the following procedure 1 Select appropriate ring lugs from the following table 2 Attach the supplied terminal lugs to the drive end of the cables 3 Isolate the ends of the ring lugs with insulating tape or shrink tubing Frame Size U1 V1 W1 U2 V2 W2 BRK UDC Terminals Earthing PE Terminal Min Wire Size Max Wire Size Torque Max Wire S...

Page 312: ...9 3 1 Ilsco CCL 4 38 MT 25 1 35 2 Burndy YA2C L4BOX MY29 3 2 Ilsco CRC 2 IDT 12 1 Ilsco CCL 2 38 MT 25 1 50 1 Burndy YA1C L4BOX MY29 3 2 Ilsco CRA 1 38 IDT 12 1 Ilsco CCL 1 38 MT 25 1 Thomas Betts 54148 TBM 8 3 55 1 0 Burndy YA25 L4BOX MY29 3 2 Ilsco CRB 0 IDT 12 1 Ilsco CCL 1 0 38 MT 25 1 Thomas Betts 54109 TBM 8 3 70 2 0 Burndy YAL26T38 MY29 3 2 Ilsco CRA 2 0 IDT 12 1 Ilsco CCL 2 0 38 MT 25 1 Th...

Page 313: ...nt 10 500 Hz Switching Frequency Selectable 1 4 8 or 12 kHz 1 4 or 8 kHz for 600 V R6 frame size that is for ACH550 xx 077A 6 ACH550 xx 144A 6 Minimum Cable Temperature Rating 60 C 140 F for field wiring terminals for circuits of 100 A or less 75 C 167 F for field wiring terminals for circuits over 100 A Maximum Motor Cable Length Frame Size Max Motor Cable Length fsw 1 or 4 kHz fsw 8 kHz or 12 kH...

Page 314: ...to control cables can create noise interference leaks to the motor can damage bearings and leaks to the drive or other electronic cabinets can damage components Proximity As the conductors get closer together capacitance increases Proximal area As the area in close proximity increases the capacitance increases e g close parallel paths increase parasitic capacitance between conductors AC frequency ...

Page 315: ...connections in Input power connections above For CE compliant installations and installations where EMC emissions must be minimized see Effective motor cable screens on page 1 312 Drive s motor connection terminals The drive s motor and input power terminals have the same specifications See Drive s power connection terminals above Motor cable requirements for CE C Tick compliance The requirements ...

Page 316: ...le gland The ground must contact the cable screen all the way around the cable For EN 61800 3 First Environment Restricted Distribution CISPR11 Class A and EN 61800 3 Second Environment compliance the drive includes an internal filter that provides compliance for at least 30 m 100 ft motor cable lengths For some drives longer cable lengths require an additional external RFI EMC filter as specified...

Page 317: ...CH550 xx 06A9 4 ACH550 xx 08A8 4 ACH550 xx 012A 4 ACH550 xx 015A 4 R2 30 m 100 ft Internal 100 m 330 ft ACS400 IF21 3 30 m 100 ft Internal 100 m 330 ft ACS400 IF21 3 ACH550 xx 023A 4 ACH550 xx 031A 4 R3 30 m 100 ft Internal 100 m 330 ft ACS400 IF31 3 30 m 100 ft Internal 100 m 330 ft ACS400 IF31 3 ACH550 xx 038A 4 ACH550 xx 045A 4 ACH550 xx 044A 4 R4 30 m 100 ft Internal 100 m 330 ft ACS400 IF41 3...

Page 318: ...se RFI EMC filters in a floating or impedance grounded network Maximum Cable Length for EN 61800 3 CE First Environment Unrestricted Distribution CISPR11 Class B Compliance Conducted Emissions Only Drive Type Switching Frequency Parameter 2606 1 or 4 kHz 2606 1 or 4 8 kHz 2606 8 Max Length RFI EMC Filter Max Length RFI EMC Filter ACH550 xx 03A3 4 R1 10 m 33 ft ACS400 IF11 3 10 m 33 ft ACS400 IF11 ...

Page 319: ...ical Use care in mixing signal types on the same cable Do not mix analog and digital input signals on the same cable Run relay controlled signals as twisted pairs especially if voltage 48 V Relay controlled signals using less than 48 V can be run in the same cables as digital input signals Note Never mix 24 VDC and 115 230 VAC signals in the same cable Control Connection Specifications Analog Inpu...

Page 320: ...r for each signal Do not use a common return for different analog signals Digital cables Recommendation for digital signal runs A double shielded cable is the best alternative but single shielded twisted multi pair cable is also usable Control panel cable If the control panel is connected to the drive with a cable use only Category 5 Patch ethernet cable Drive s control connection terminals The fo...

Page 321: ...d through 1 M 10 24V Auxiliary voltage output 24 VDC 250 mA reference to GND short circuit protected 11 GND Auxiliary voltage output common connected internally as floating 12 DCOM Digital input common To activate a digital input there must be 10 V or 10 V between that input and DCOM The 24 V may be provided by the ACH550 X1 10 or by an external 12 24 V source of either polarity 13 DI1 Digital inp...

Page 322: ...or 208 240 volt drives Cooling Specifications Method Internal fan flow direction from bottom to top Requirement R1 R6 Free space above and below ACH550 drive 200 mm 8 in R7 R8 Free space in front of enclosure 152 mm 6 in R7 R8 Free space above enclosure None required for cooling R7 R8 Free space at sides of enclosure None required for cooling ACH550 enclosures can be mounted side by side R7 R8 Als...

Page 323: ...44 26 04A1 4 R1 52 177 44 26 06A9 4 R1 97 331 44 26 08A8 4 R1 127 433 44 26 012A 4 R1 172 587 44 26 015A 4 R2 232 792 88 52 023A 4 R2 337 1150 88 52 031A 4 R3 457 1560 134 79 038A 4 R3 562 1918 134 79 045A 4 R3 667 2276 134 79 044A 4 R4 667 2276 280 165 059A 4 R4 907 3096 280 165 072A 4 R4 1120 3820 280 165 078A 4 R4 1295 4420 280 165 097A 4 R4 1440 4915 280 165 077A 4 R5 1295 4420 168 99 096A 4 R...

Page 324: ...20 414A 4 R8 7000 24000 700 1220 486A 4 R8 7600 26000 700 1220 526A 4 R8 7800 27000 700 1220 602A 4 R8 8100 28000 700 1220 645A 4 R8 9100 31000 700 1220 Type Code Frame Size Heat Loss Air Flow ACH550 UH see below W BTU Hr m3 h ft3 min Three phase supply voltage 500 600 V 02A7 6 R2 46 157 88 52 03A9 6 R2 68 232 88 52 06A1 6 R2 124 423 88 52 09A0 6 R2 170 581 88 52 011A 6 R2 232 792 88 52 017A 6 R2 ...

Page 325: ... 9 160 6 3 160 6 3 238 9 4 263 10 4 W2 98 0 3 9 98 0 3 9 H1 318 12 5 418 16 4 473 18 6 578 22 8 588 23 2 675 26 6 a 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 b 10 0 0 4 10 0 0 4 13 0 0 5 13 0 0 5 14 0 0 55 14 0 0 55 c 5 5 0 2 5 5 0 2 8 0 0 3 8 0 0 3 8 5 0 3 8 5 0 3 d 5 5 0 2 5 5 0 2 6 5 0 25 6 5 025 6 5 0 25 9 0 0 35 Mounting Hardware M5 10 M5 10 M5 10 M5 10 M6 1 4 M8 5 16 X0032 b H1 See...

Page 326: ... UL type 1 and UL type 12 Dimensions for each Frame Size Ref R7 R8 Top View mm in W 806 31 7 D 659 25 9 a 675 26 6 b 474 5 18 7 c 61 2 4 d 65 5 2 6 Mounting Hardware 11 mm 13 32 Enclosure Weight R1 R2 R3 R4 R5 R6 kg lb kg lb kg lb kg lb kg lb kg lb UL type 1 6 5 14 3 9 0 19 8 16 35 0 24 53 0 34 75 69 152 UL type 12 8 2 18 1 11 2 24 7 18 5 40 8 26 5 58 4 38 5 84 9 86 190 Enclosure Weight R7 R8 kg l...

Page 327: ...3 0 430 16 9 490 19 2 596 23 4 602 23 7 700 27 6 H3 369 14 5 469 18 5 583 23 0 689 27 1 736 29 0 880 34 6 D 212 8 3 222 8 7 231 9 1 262 10 3 286 11 3 400 15 8 UL type 12 Outside Dimensions by Frame Size R1 R6 Ref R1 R2 R3 R4 R5 R6 mm in mm in mm in mm in mm in mm in W 213 8 4 213 8 4 257 10 1 257 10 1 369 14 5 410 16 1 W2 222 8 7 222 8 7 267 10 5 267 10 5 369 14 5 410 16 1 H3 461 18 2 561 22 1 629...

Page 328: ... cooling Cooling on page 1 318 allow 800 mm 31 5 in in front of R7 R8 enclosures room for the cabinet door to swing open 305 mm 12 in above R7 R8 IP54 UL type 12 enclosures room for fan replacement Outside Dimensions by Frame Size Enclosure Ref R7 R8 mm in mm in UL type 1 W 806 31 7 806 31 7 H 2125 83 7 2125 83 7 D 659 25 9 659 25 9 UL type 12 W 806 31 7 806 31 7 H 2318 91 3 2318 91 3 D 659 25 9 6...

Page 329: ...ust and light sprays or splashing water from all directions Compared to the UL type 1 enclosure the UL type 12 enclosure has The same internal plastic shell as the UL type 1 enclosure A different outer plastic cover An additional internal fan to improve cooling Larger dimensions The same rating does not require a derating Plenum Rating ACH550 drives UL type 1 12 have been evaluated in accordance w...

Page 330: ...ensing Contamination levels IEC 721 3 3 No conductive dust allowed The ACH550 should be installed in clean air according to enclosure classification Cooling air must be clean free from corrosive materials and free from electrically conductive dust Chemical gases Class 3C2 Solid particles Class 3S2 Storage No conductive dust allowed chemical gases Class 1C2 solid particles Class 1S2 Transportation ...

Page 331: ...eserve energy and natural resources The package materials are environmentally compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulations Most recyclable parts are marked with recycling marks If recycling is not feasible all parts excluding electrolytic capacitors and printed circuit boar...

Page 332: ...e used Fuses of the same class with lower current rating may be used Note UL508A manufactures are not required to use the fuse recommendations for the purpose of UL Listing a panel with an ACH550 AFD Mark Applicable Standards EN 50178 1997 Electronic equipment for use in power installations EN 60204 1 1997 corrigendum Sep 1998 Safety of machinery Electrical equipment of machines Part 1 General req...

Page 333: ...ing declarations are available on request and can be found using the internet at http www abb com The EMC Directive defines the requirements for immunity and emissions of electrical equipment used in European Economic Area The EMC product standard EN 61800 3 covers the requirements stated for drives such as the ACH550 The drive complies with the First environment restricted distribution and Second...

Page 334: ...n Units subjected to misuse negligence or accident Units comprised of materials provided or designs stipulated by the purchaser In no event shall the manufacturer its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties If you have any questions concerning your ABB drive please contact the local distributor or ABB office The technical d...

Page 335: ...ACH550 UH User s Manual 1 331 Technical data ...

Page 336: ...environment limit 1 326 shipping limit 1 326 altitude derating 1 300 amplitude logging see load analyzer analog cable requirements 1 316 analog input parameter group 1 102 BACnet object listing 1 230 data parameter 1 83 fault limit parameters 1 130 filter parameters 1 102 less than min auto reset parameter 1 132 less than min fault parameter 1 128 loss fault codes 1 281 maximum parameters 1 102 mi...

Page 337: ...rsion factor see energy saving comm fault function parameter 1 130 fault time parameter 1 130 fieldbus parameter refresh parameter 1 163 protocol select parameter 1 184 comm EFB actual value scaling 1 199 actual values 1 198 analog output control activate 1 197 comm fault response 1 197 config file fault code 1 283 configuration 1 189 configure for loss of communication 1 201 control interface 1 1...

Page 338: ...scriptions 1 317 control board overtemperature fault parameter 1 131 temperature data parameter 1 85 control cable requirements 1 315 control panel backup drive parameters 1 39 cable requirements 1 316 changed parameters mode 1 38 clock set 1 43 comm error fault parameter 1 128 contrast 1 33 display bar graph 1 137 1 138 display contrast 1 33 display decimal point form parameters 1 137 display max...

Page 339: ... 1 153 download failure 1 43 handling inexact transfers 1 42 parameter sets 1 40 drive control terminal descriptions 1 317 device type N2 1 207 EFB comm installation 1 187 fan replacement 1 290 FBA module installation 1 262 identification 1 11 id fault code 1 282 proper lifting 1 10 rating parameter 1 136 temperature data parameter 1 82 weight 1 322 drive on time data parameters 1 84 du dt filter ...

Page 340: ...history parameters 1 91 torque at history parameter 1 91 voltage at history parameter 1 91 words data parameters 1 89 fault code 28 serial 1 err 1 201 fault logging Assistant panel 1 39 FBA drive parameters 1 163 ext comm module parameter group 1 163 relay output word data parameter 1 84 values data parameter 1 84 features N2 fieldbus 1 205 feedback multiplier PID parameter 1 155 select PID parame...

Page 341: ... parameter 1 122 interlocks parameter 1 177 internal setpoint PID parameter 1 155 IP 21 see UL type 1 IP 54 see UL type 12 IR compensation frequency parameter 1 125 parameters 1 125 voltage parameter 1 125 IT network see floating network IT system warning about filters 1 4 warning about screws at EM1 EM3 1 20 warning about screws at F1 F2 1 21 K keypad reference select parameter 1 94 kWh counter d...

Page 342: ...atures 1 239 motor checking insulation 1 23 compatibility 1 12 connection specifications 1 309 control mode parameter 1 80 load curve break point frequency 1 129 load curve max fault parameter 1 129 load curve zero speed load 1 129 maintenance triggers 1 127 nominal current parameter 1 81 nominal frequency parameter 1 81 nominal power parameter 1 81 nominal speed parameter 1 81 nominal voltage par...

Page 343: ...celeration time parameter 1 182 aux start order parameter 1 183 aux motor start delay parameter 1 173 aux motor stop delay parameter 1 173 deceleration time parameter 1 182 enable parameter 1 182 low frequency parameters 1 173 number of aux motors parameter 1 174 number of motors parameter 1 182 reference step parameters 1 171 start delay parameter 1 181 start frequency parameters 1 172 PID 0 actu...

Page 344: ...meters 1 104 on delay parameters 1 104 status data parameter 1 83 relays specifications 1 315 remove cover 1 16 reports FLN fieldbus 1 213 reset automatic parameter group 1 132 analog input less than min parameter 1 132 delay time parameter 1 132 external fault parameter 1 133 number of trials parameter 1 132 overcurrent parameter 1 132 trial time parameter 1 132 undervoltage parameter 1 132 resol...

Page 345: ...parameter 1 118 delay PFA parameter 1 181 delay parameter 1 119 frequency PFA parameters 1 172 function parameter 1 118 inhibit parameter 1 119 torque boost current parameter 1 119 start mode automatic 1 118 automatic torque boost 1 118 DC magnetizing 1 118 flying start 1 118 starting order counter 1 176 start up macros 1 31 motor data 1 30 tuning 1 31 start up assistant 1 47 start up data paramet...

Page 346: ...its PID parameter 1 152 unsymmetrically grounded networks 1 305 user load curve parameter group 1 147 frequency parameters 1 147 1 148 function parameter 1 147 mode parameter 1 147 time parameter 1 147 torque parameters 1 147 1 148 user parameter set change control parameter 1 109 download 1 42 U f ratio parameter 1 125 V version firmware parameter 1 136 loading package parameter 1 136 vibration s...

Page 347: ...ACH550 E Clipse Bypass User s Manual 2 1 ACH550 BCR BDR VCR VDR E Clipse Bypass Drives 1 400 HP User s Manual 2012 ABB All Rights Reserved ...

Page 348: ......

Page 349: ...WARNING The ACH550 adjustable speed AC drive should ONLY be installed by a qualified electrician WARNING Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 L1 L2 L3 and U2 V2 W2 T1 T2 T3 and depending on the frame size UDC and UDC or BRK and BRK WARNING Dangerous voltage is present when input power is connected After disconnecting the supply wait at...

Page 350: ...cting means instead use the control panel keys or commands via the I O board of the drive The maximum allowed number of charging cycles of the DC capacitors i e power ups by applying power is five in ten minutes WARNING Never attempt to repair a malfunctioning ACH550 contact the factory or your local Authorized Service Center for repair or replacement WARNING The ACH550 will start up automatically...

Page 351: ...nt to ACH550 UH User s Manual 2 11 Check E Clipse Bypass jumpers and switches 2 28 Control panel Bypass control panel features 2 29 Bypass control panel modes 2 31 Start up Start up 2 33 Bypass functions overview Operating modes 2 37 Relay contact digital inputs 2 44 Relay contact outputs 2 46 Energy Savings Estimator 2 50 Application macros E Clipse HVAC Default macro 2 54 Damper macro 2 55 Retro...

Page 352: ...trical installation FBA 2 202 Communication setup FBA 2 203 Activate drive control functions FBA 2 203 Feedback from the drive FBA 2 206 Activate bypass control functions FBA 2 207 Feedback from the ABB E Clipse Bypass FBA 2 209 Diagnostics FBA 2 210 ABB drives profile technical data 2 212 Generic profile technical data 2 221 Diagnostics Diagnostic displays 2 223 Correcting faults 2 224 Correcting...

Page 353: ...s E Clipse Bypass configurations E Clipse bypass features and functions The ACH550 with E Clipse Bypass is an ACH550 AC adjustable frequency drive in an integrated UL type 1 UL type 12 or UL type 3R package with a bypass motor starter The ACH550 with E Clipse Bypass provides Disconnect switch or circuit breaker with door mounted control lever The lever can be padlocked in the OFF position padlock ...

Page 354: ...iew of the ACH550 E Clipse Bypass standard configurations and identifies the major components BP0091 E Clipse Bypass E Clipse Bypass Control Panel Operating Handle for Disconnect Switch or Circuit Breaker ACH CP B Control Panel ACH550 Drive BP0092 ACH CP B E Clipse Bypass Operating Handle ACH550 Drive with E Clipse Bypass Control Panel for Disconnect Switch or Circuit Breaker E Clipse Bypass R8 Co...

Page 355: ...550 UH User s Manual on page 2 11 PREPARE the mounting location Prepare the mounting location MOUNT the unit Mount the drive REMOVE the covers from Vertical E Clipse Bypass Unit Remove front cover INSTALL wiring Wiring overview and Install the wiring Installing the wiring supplement to ACH550 UH User s Manual starting on page 2 11 CHECK jumpers and switches Check E Clipse Bypass jumpers and switch...

Page 356: ... ABB Inc Made in the USA of foreign parts MTR OL INCL SEE MANUAL Mfg Date 04 March 2009 Orig Drive Firmware V 3 13A Orig Bypass Firmware V 1 01B Schematic 3AUA0000014954 ACH550 BCR 316A 4 AC HVAC Drive 550 product series 4 380 480 VAC BCR E Clipse Bypass with circuit breaker 2 208 240 VAC Construction Voltage rating UH Base drive Enclosure protection class No specification IP 21 UL type 1 B055 IP ...

Page 357: ...use of the supplied 3R enclosure back plates to maintain 3R integrity Installing the wiring supplement to ACH550 UH User s Manual WARNING Do not connect or disconnect input or output power wiring or control wires when power is applied Never connect line voltage to drive output Terminals T1 T2 and T3 Do not make any voltage tolerance tests Hi Pot or Megger on any part of the unit Disconnect motor w...

Page 358: ...ly The following figure shows the Vertical E Clipse Bypass wiring connection points Refer to the ACH550 UH User s Manual on page 1 315 for control connections to the drive BP0054 ACH550 E Clipse Bypass Control Board Terminals X2 Disconnect Switch or Circuit Breaker Output Input Power Output Ground Lug s Cable Terminals Output Ground Lug s Output Terminals V1 V2 V3 V4 Service Switch Optional Input ...

Page 359: ...p The following figure shows the Standard E Clipse Bypass wall mounted wiring connection points Refer to the ACH550 UH User s Manual on page 1 315 for control connections to the drive ACH550 Motor Input Power Output Ground Terminals Terminals Disconnect Switch or Circuit Breaker B1 Service Switch Optional E Clipse Bypass Control Board Terminals X2 User Power Cable Guides Input Ground Lug s Lug ...

Page 360: ...Terminals X2 Disconnect Switch or Circuit Breaker Input Ground Lug Input Power Terminals Motor Terminals Output Ground Lug Service Switch optional User Power ACH550 Drive E Clipse Bypass Control Board Terminals X2 Input Ground Lug Input Power Terminals Motor Terminals Output Ground Lug Service Switch optional B2 B3 ...

Page 361: ...he top The following figure shows the Standard E Clipse Bypass floor mounted wiring connection points Refer to the ACH550 UH User s Manual on page 1 315 for control connections to the drive B4 ACH550 Drive E Clipse Bypass Control Board Terminals x2 Disconnect Switch or Circuit Breaker Ground Lug Bar Input Power Terminals Motor Terminals Service Switch optional ACH550 Control Board Terminals x1 ...

Page 362: ...ns Standard E Clipse Bypass configurations wall mounted Connect input power to the terminals of the disconnect switch or circuit breaker Connect the equipment grounding conductor to the ground lug at the top of the enclosure The figure below shows the connection points for Standard E Clipse Bypass configurations Also see Connection diagrams Standard E Clipse Bypass wall mounted on page 2 13 and Co...

Page 363: ...ype 3R Configuration B1 B2 Input Gnd Power Cables RHTR Temperature HI LO Jumper X1 Heater ON Temperature Heater OFF Temperature Default Setting X1 jumper in LO position 14 4 C 58 F 21 4 C 70 5 F Alternate Setting X1 jumper in HI position 17 8 C 64 F 24 7 C 76 5 C The alternate HI setting further reduces the likelihood of condensate in high humidity environments ...

Page 364: ...hown in the figure below Also see Connection diagrams Vertical E Clipse Bypass on page 2 12 Connect the motor grounding conductor to the ground lug near the motor cable terminal block connection point Motor connections Standard E Clipse Bypass configurations wall mounted Connect the motor cables to the output terminal block as shown in the figure below Also see Connection diagrams Standard E Clips...

Page 365: ...e 3R Configuration B1 B2 Motor Cables Ground RHTR Temperature HI LO Jumper X1 Heater ON Temperature Heater OFF Temperature Default Setting X1 jumper in LO position 14 4 C 58 F 21 4 C 70 5 F Alternate Setting X1 jumper in HI position 17 8 C 64 F 24 7 C 76 5 C The alternate HI setting further reduces the likelihood of condensate in high humidity environments ...

Page 366: ... 53 On Terminal Block X1 inside the ACH550 analog inputs and outputs and additional digital input and relay output connections AI1 AI2 AO1 AO2 DI1 DI6 and RO1 RO6 are available for use Refer to the ACH550 UH User s Manual for information about control connections on Terminal Block X1 on page 1 316 Note The E Clipse Bypass control circuitry uses serial communications connections X1 28 X1 32 inside ...

Page 367: ...eters Changed Relative to E Clipse HVAC Default Smoke Control Override1 is a fixed input Closing Digital Input 6 will place the E Clipse Bypass in Smoke Control mode which may reassign the function of the other Digital Inputs Refer to the Smoke Control Override1 documentation Parameter Number Description Setting ...

Page 368: ... ACH550 and the E Clipse Bypass are configured at the factory and require no adjustment Drive Link recovery procedure If the ACH550 Drive communication settings are unintentionally changed during setup a Drive Link Fault Drive Link Error or Drive Setup alarm may be displayed Should this occur accomplish the following steps in order Using the ACH550 Drive Keypad 1 Set Parameter 9802 to STD MODBUS 2...

Page 369: ...or will start as soon as power is applied If the Safety Interlock and Run Enable input contacts are closed and the Smoke Control Override 1 input contact is closed the motor will start across the line as soon as power is applied If the Start Stop Safety Interlock and Run Enable input contacts are closed and the system is in the Bypass mode and in either Hand or Auto the motor will start across the...

Page 370: ...mproper wiring If the ACH550 Control Panel displays any other drive faults correct the fault condition before proceeding to the next step CAUTION Check motor rotation direction as soon as the motor begins to move If motor does not rotate in the correct direction shut down the drive disconnect and lock out power to the drive and wait five minutes Swap any two motor output wires T1 T2 and T3 Incorre...

Page 371: ... User s Manual for programming instructions Note Run motor from drive before attempting bypass operation System check motor disconnected from the ACH550 with E Clipse Bypass If you are familiar with the E Clipse Bypass operation you may skip the following section Otherwise after performing the system checks and setting the ACH550 Drive Start up Data parameters become familiar with the operation of...

Page 372: ...cessary to use this type of motor control Operation using the Vector Speed setting is unnecessary for control of almost all fan and pump applications Refer to the ACH550 UH User s Manual on page 1 35 for details on setting parameters 8 Press the Drive Select key on the E Clipse Bypass control panel The Drive Select LED should be illuminated 9 Check to see that pressing the Auto key on the bypass c...

Page 373: ... WARNING Wait at least five minutes after disconnecting power from the drive before you attempt to service the drive Bus capacitors in the intermediate DC circuit must discharge before servicing the drive Using a meter rated for 1000 VDC check for zero volts at Terminals BRK to GND and BRK to GND frame size R1 R2 Terminals UC and UC frame size R3 R8 If the drive does not operate according to these...

Page 374: ... termination resistors To reduce noise on the serial communications network terminate the EIA 485 network using 120 ohm resistors at both ends of the network Use the DIP switches to connect or disconnect the on board termination resistors Both switches must be positioned in the ON or OFF position to correctly configure the termination resistors Circuit breaker settings On some ACH550 E Clipse Bypa...

Page 375: ...een under the following conditions Both the Safety Interlock s and Run Enable contacts are closed The Safety Interlock contact s are closed with no Start command present The Enabled LED flashes green if the Run Enable contact is open and when the Safety Interlock contact s are closed and a Start command is present The Enabled LED is illuminated red when the Safety Interlock contact s are open Moto...

Page 376: ...e ACH550 UH User s Manual for more details Automatic Transfer The Automatic Transfer indication is provided on the bypass control panel The bypass control display will continuously flash an alarm to indicate the system has automatically transferred to Bypass after a Drive fault The Bypass Selected LED flashes green when the system has automatically transferred to bypass operation The bypass event ...

Page 377: ...l has several different modes for configuring operating and diagnosing the bypass The modes are Default Display mode Provides HAND OFF AUTO indication of the bypass operating control mode Bypass Status mode Provides status indications of the current system operating conditions Start Up Parameter Mode Provides a list of parameters or operating conditions that may be configured or viewed during star...

Page 378: ...01 Parameters 0103 0102 Parameter List Start up Parameter Menu Bypass Status Parameter edit Default Display Parameter edit Parameter edit Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Enter Esc Up Dn Up Dn Enter Esc Bypass Alarm Flashes over Current Display Any state Alarm dismissed Alarm Enter Esc Bypass Status Up Dn Status 2 Status 1 Parameter 2 Parameter 1 BOOT Alarm and Fault Displays Sile...

Page 379: ... bypass operation Start up by changing the parameters from the start up list To change the parameters follow these steps 1 The Default Display indicates the Bypass Control mode 2 Press ENTER to enter the Main Menu 3 Select the Startup Params with the Up Down arrows and press ENTER Down Enabled LED Drive and Bypass Selected Faulted LEDs Drive Bypass Select Keys Motor Run LED OFF Reset Key ON Hand K...

Page 380: ...ontrol mode 2 Press ENTER to enter the Main Menu 3 Select the Parameter List with the Up Down arrows and press ENTER 4 Select the appropriate Parameter Group with the Up Down arrows and press ENTER 5 Select the appropriate Parameter in a group with the Up Down arrows and press ENTER 6 Press the Up Down arrows to change the Parameter Value 7 Press ENTER to store the modified value or press ESC to l...

Page 381: ...he Parameter Edit mode the current parameter value appears below the parameter name Note To view the default parameter value press the Up Down arrows simultaneously Press Enter to restore the default parameter value or press ESC to leave the Parameter Edit mode ...

Page 382: ...2 36 ACH550 E Clipse Bypass User s Manual Start up ...

Page 383: ...ve input DI2 if programmed In this mode the system acknowledges all of the same permissives run and start enables as Drive mode When the Reverse Drive input contact is closed with the drive running the drive reverses motor direction and continues running with the drive stopped the drive starts and runs in the reverse direction In either case the motor operates at the constant speed programmed on t...

Page 384: ... Advanced Override Override 2 input contact is closed in which case the system switches to Advanced Override mode Supervisory Mode In the Bypass Supervisory mode the bypass has the ability to control a process by cycling the bypass contactor on and off with a hysteresis control In this mode the motor is powered by AC line power through the bypass contactor The source of the bypass start stop comma...

Page 385: ...system is in override While in Advanced Override the system responds to bypass overloads and programmed faults To satisfy the local AHJ Authority Having Jurisdiction the system can be custom programmed to acknowledge or disregard certain faults safeties and enables The unit is default programmed to ignore all external safeties and run enables See Group 17 for programmability of the digital input a...

Page 386: ...arameter change will cause the drive to display Alarm 2012 until the final step of this section of the instructions 1701 OVERRIDE SEL 5 DI5 Applying control voltage to Digital Input 5 will activate Override Mode in the ACH550 VFD Note Parameter 1705 must be set to OFF to change this parameter 1702 OVERRIDE FREQ as required Use these parameters to set up the Override function of the ACH550 as desir...

Page 387: ... only run at a controlled speed from the ACH550 VFD Parameter Group 17 in the ACH550 VFD is used to program its operation If the VFD cannot run the motor the motor will stop Requires additional control wiring between E Clipse and ACH550 VFD 3 VFD BYPASS During Override 2 operation the system will first attempt to run the motor from the ACH550 VFD as programmed in Parameter Group 17 of the ACH550 V...

Page 388: ...2 3 1 Switch AI2 in the ON position 5 6 13 14 15 16 17 18 20 22 23 24 25 26 27 12 11 19 21 10 2 8 9 10 RO1C 12 RO1A RO1B RO2C 15 RO2A RO2B RO3C 18 RO3A RO3B ABB E Clipse Bypass X2 24V 24V GND DCOM Auxiliary voltage output 24 V DC Auxiliary voltage output 24 V DC Digital input common for all Auxiliary voltage common P 1608 START ENABLE 1 4 DI4 DI1 DI2 DI3 DI4 DI5 DI6 RO4C 21 RO4A RO4B RO5C 24 RO5A ...

Page 389: ... indicated on the bypass control display when the bypass is in the Auto mode If the system is in the Bypass mode the motor will run across the line if the Auto mode is selected the Start Stop Safety Interlock s and Run Enable contacts are closed and any bypass fault is reset Off Mode If the motor is running in the Bypass mode the operator can manually stop the motor by pressing the Off Reset key o...

Page 390: ...bled through the bypass control panel The Automatic Transfer indication is provided on the bypass control panel The control panel display will continuously flash an alarm to indicate the system has automatically transferred to Bypass The bypass event log will also record this event Bypass control board inputs and outputs The bypass control board has five programmable and one fixed relay contact di...

Page 391: ... Mode on page 2 37 for a description of this mode Safety Interlock DI2 DI5 The Safety Interlock input s are connected to the series combination of any external normally closed interlock contacts such as Firestat Freezestat and high static pressure switches switches that must be closed to allow the motor to run If any of these external contacts are open the Enabled LED is illuminated red the drive ...

Page 392: ...erminal block the drive control panel the bypass control panel or serial communications depending on the operational mode selected The System Started relay is ideal for use in damper actuator circuits opening the dampers only under those conditions where the system is preparing to run the motor Closing the dampers if the safeties open the system faults or when a Stop command is issued Bypass Selec...

Page 393: ...hen power is removed from the system or when a drive fault has occurred The specific nature of the fault is indicated on the drive control panel display Drive Alarm 11 DRIVE ALARM If configured for Drive Alarm the relay is energized when a drive alarm is present The specific nature of the alarm is indicated on the drive control panel display The Drive Alarm relay is de energized during normal oper...

Page 394: ...n Bypass Underload 20 BYP UNDERLD If configured for Bypass Underload the relay is energized when the bypass motor underload level has fallen below the programmed protection setting This output is often used for broken belt indication The Bypass Underload relay is de energized during normal operation PCB Overtemperature 21 PCB OVERTMP If configured for PCB Overtemperature the relay is energized whe...

Page 395: ...ve motor overload underload protection has tripped The specific nature of the fault is indicated on the control panel display Drive or Bypass Drive Link Error 29 DRV LNK ERR If configured for Drive Link Error the relay is energized when the communications link between the drive and bypass has been interrupted The Drive Link Error relay is de energized during normal operation External Comm Loss 30 ...

Page 396: ...ill keep a running tally of the energy used to run the application for the length of time defined in Parameter 1629 This energy usage becomes the base line for energy savings calculations on this application The user can adjust the default Learn Time 48 hours by adjusting Parameter 1629 LEARN TIME The minimum Learn Time setting is 6 minutes 0 1 hour and the maximum Learn Time setting is 200 hours ...

Page 397: ...9 Select Drive Mode on E Clipse Keypad Operate System normally Note The learn mode is terminated by any of the following conditions User clears the learn mode request Parameter 1628 NOT SEL The running time in learn mode equals the time set by Parameter 1629 The user enters drive mode At the end of learn mode the average bypass power is calculated From that point on whenever the system is operated...

Page 398: ...2 52 ACH550 E Clipse Bypass User s Manual Bypass functions overview ...

Page 399: ...figured using the E Clipse Bypass Control Panel E Clipse Bypass macros provide a simple easy method of configuring the E Clipse Bypass unit to the most commonly used HVAC applications The availability of up to four separate safety inputs START ENABLES and a run permissive RUN ENABLE along with override and automatic transfer capabilities provide unparalleled integration into real world HVAC applic...

Page 400: ...nged Relative to E Clipse HVAC Default Smoke Control Override1 is a fixed input Closing Digital Input 6 will place the E Clipse Bypass in Smoke Control mode which may reassign the function of the other Digital Inputs Refer to the Smoke Control Override1 documentation Parameter Number Description Setting ...

Page 401: ...ut Closing Digital Input 6 will place the E Clipse Bypass in Smoke Control mode which may reassign the function of the other Digital Inputs Refer to the Smoke Control Override1 documentation Parameter Number Description Setting 1602 Damper End Switch RUN ENABLE Run Permissive DI2 1604 Firestat Freezestat High Static Switch START EN 2 Saftey Interlock 2 DI4 ...

Page 402: ...a fixed input Closing Digital Input 6 will place the E Clipse Bypass in Smoke Control mode which may reassign the function of the other Digital Inputs Refer to the Smoke Control Override1 documentation Parameter Number Description Setting 1602 Damper End Switch RUN ENABLE Run Permissive DI2 1701 Refer to page 2 39 OVERRIDE 2 Advanced Override DI5 ...

Page 403: ...atic Smoke Control mode Refer to the Smoke Control Override1 documentation Parameter Number Description Setting 1602 Damper End Switch RUN ENABLE Run Permissive DI2 1603 High Pressure Switch High Priority Safties START EN 1 Safety Interlock 1 DI3 1604 Supply Smoke Detector Emergency Shutdown START EN 2 Saftey Interlock 2 DI4 1605 Freezestat Low Priority Safties START EN 3 Saftey Interlock 2 DI5 ...

Page 404: ...0 DI2 Run Enable Terminal X2 6 1 1 DI3 High Priority Safeties Terminal X2 7 1 1 DI4 Emergency Shutdown Terminal X2 8 1 1 DI5 Low Priority Safeties Terminal X2 9 1 0 DI6 Smoke Control Terminal X2 10 0 1 Normal Operation Close Start Stop X2 5 Fan starts assuming that X2 6 7 8 and 9 are all closed Emergency Shutdown Open auto fire shutdown unit stops Smoke Control Mode Close contact on X2 10 Fan star...

Page 405: ...ed Relative to E Clipse HVAC Default Smoke Control Override 1 is a fixed input Closing Digital Input 6 will place the E Clipse Bypass in Smoke Control mode which may reassign the function of the other Digital Inputs Refer to the Smoke Control Override 1 documentation Parameter Number Description Setting ...

Page 406: ...2 60 ACH550 E Clipse Bypass User s Manual Application macros ...

Page 407: ...settable 0109 ON TIME 1 R 1 day 0 65535 days 0 Total power on time of bypass days resettable 0110 ON TIME 2 R 2sec 00 00 00 23 59 58 0 Total power on time of bypass hr min sec resettable 0111 A B VOLT 1 V Phase A Phase B voltage 0112 B C VOLT 1 V Phase B Phase C voltage 0113 C A VOLT 1 V Phase C Phase A voltage 0114 MWH R SAVED 0 001 MWH 1 MWH 0 001 MWH 65535 MWH 0 Drive kWh savings over bypass op...

Page 408: ... 1 Started b3 1 Running b4 1 Field bus local b5 1 Fault b6 1 Alarm b7 1 Notice b8 1 Request control b9 1 Override b10 1 Powered up b11 1 Bypass mode b12 1 Panel local mode b13 15 not used 0 Status word 1 to field bus 0305 FLT WORD 1 b0 1 Coil current measurement b1 1 Bypass contact stuck b2 1 Drive contact stuck b3 1 Bypass coil open b4 1 Drive coil open b5 1 Undervoltage b6 not used b7 1 Drive AI...

Page 409: ...ot used b4 1 Control board temperature b5 not used b6 not used b7 not used b8 1 RBIO ID error b9 1 Stack overflow b10 1 Timed scan overflow b11 1 Serial flash corrupt b12 1 Unknown drive b13 1 Unknown bypass b14 b15 not used 0 Bypass fault status word 3 0308 ALR WORD 1 b0 1 Input phase A loss b1 1 Input phase B loss b2 1 Input phase C loss b3 1 Auto transfer active b4 1 External Comm Error b5 1 Ru...

Page 410: ...n sec 0404 F1 VOLTAGE 1V 0 1200V 0 Input voltage at last fault 0405 F1 CURRENT 0 1A 0 0 6553 5A 0 Motor current at last fault 0406 F1 EVENT 1 See parameter 501 0 Last event status before last fault 0407 F1 E1 TIME 2 before 00 00 00 23 59 58 0 Time before last fault of last event hr min sec if time 1 day 1 days before 0 9999 days if time 1 day 0408 F1 EVENT 2 See parameter 501 0 2nd to last event s...

Page 411: ...d last event hr min sec if time 1 day 1 days before 0 9999 days if time 1 day 0419 FAULT 3 1 3001 3999 See Faults page 0 3rd to last fault 0420 FAULT 4 1 3001 3999 See Faults page 0 4th to last fault 0421 FAULT 5 1 3001 3999 See Faults page 0 5th to last fault Group 05 Event Log Code Name Resolution Range Default Description 0501 LAST EVENT b0 1 Bypass mode b1 1 Safeties In b2 1 Run Enable b3 1 St...

Page 412: ...ce 2nd last event hr min sec 0507 EVENT 3 See parameter 501 0 Status of 3rd to last event 0508 E3 TIME 1 1 days ago 0 65535 0 Time since 3rd last event days 0509 E3 TIME 2 2 ago 00 00 00 23 59 58 0 Time since 3rd last event hr min sec 0510 EVENT 4 See parameter 501 0 Status of 4th to last event 0511 E4 TIME 1 1 days ago 0 65535 0 Time since 4th last event days 0512 E4 TIME 2 2 ago 00 00 00 23 59 5...

Page 413: ...FLT 28 SYS NOT FLT 29 DRV LNK ERR 30 EXT COMM LS 31 OVRD2 STOP 32 OVRD2 ENAB BYP NOT FLT 7 Selects function for digital output Define the event or condition that activates relay 1 1402 R1 ON DLY 0 1 sec 0 3600 0s 0s Delay from active state to active output 1403 R1 OFF DLY 0 1 sec 0 3600 0s 0s Delay from inactive state to inactive output 1404 RO2 SELECT 1 See RO 1 Select SYS RUNNING 2 1405 R2 ON DL...

Page 414: ...ve output 1412 R4 OFF DLY 0 1 sec 0 3600 0s 0s Delay from inactive state to inactive output 1413 RO5 SELECT 1 See RO 1 Select BYPASS AUTO 13 1414 R5 ON DLY 0 1 sec 0 3600 0s 0s Delay from active state to active output 1415 R5 OFF DLY 0 1 sec 0 3600 0s 0s Delay from inactive state to inactive output Group 14 Relay Outputs Code Name Resolution Range Default Description ...

Page 415: ...and rising edge 1608 AUTO XFR 1 0 NOT SEL 1 ENABLE NOT SEL 0 Enabled allows auto transfer to bypass on all drive faults except the conditional faults which require an additional enable NOT SEL prevents auto transfer to bypass for all drive faults including the conditional faults 1609 OC TRANSFR 1 0 NOT SEL 1 ENABLE NOT SEL 0 Drive over current causes auto transfer Requires global auto transfer ena...

Page 416: ...s parameter changes from panel Does not affect to Field Bus writes expect changing the lock value itself correct password must always be set first even in case of Field Bus 1620 RUN EN TXT 1 0 RUN ENABLE 1 DAMPER END SWTCH 2 VALVE OPENING 3 PRE LUBE CYCLE RUN ENABLE 0 Alternative text choices for alarm 4006 1621 ST EN1 TXT 1 0 START ENABLE 1 1 VIBRATION SWITCH 2 FIRESTAT 3 FREEZESTAT 4 OVERPRESSUR...

Page 417: ...rough bypass points 1626 MODE LOCK 1 0 NOT SEL 1 AUTO MODE 2 LOCAL MODE NOT SEL 0 When Mode Lock is AUTO MODE the control panel will not allow switching to Hand or Off When Mode Lock is LOCAL MODE the control panel will not allow switching to Auto 1627 COST KWH 0 1 c kWh 0 0 100 00 c kWh 7 0 c kWh Cost of energy cents kWh 1628 LEARN MODE 1 0 NOT SEL 1 ENABLED NOT SEL 0 When enabled bypass learns a...

Page 418: ...same signal input for bypass DI2 goes to Drive DI3 and sets constant speed The Reverse request has priority over normal Run input this means that if both are present the motor will run reverse at constant speed 1631 DRV BYPASS 1 0 KEYPAD 1 DI5 KEYPAD 0 Selects source for drive bypass mode command 0 Keypad The drive bypass mode selection is made from the bypass keypad DRIVEBYPASS select keys 1 DI5 ...

Page 419: ...gard start enable 2 during override 2 1706 ST EN4 OVR 1 0 ACKNOWLEDGE 1 DISREGARD DISREGA RD 1 Acknowledge or disregard start enable 4 during override 2 1707 FAULTS OVR 1 0 ACKNOWLEDGE 1 DISREGARD DISREGA RD 1 Acknowledge or disregard overrideable bypass faults during override 2 All faults can be overrode except 3009 3021 3022 3023 3024 3027 3034 3101 3202 3203 3204 3205 3206 1708 OVRD2 MODE 1 1 B...

Page 420: ...0 parameter 9906 MOTOR NOM CURR Group 32 Supervisory Control Code Name Resolution Range Default Description 3201 SUPER CTRL 1 0 DISABLE 1 ENABLE DISABLE 0 Enable supervisory control in bypass mode 3202 START LVL 1 0 100 70 Value of drive s AI2 that causes bypass contactor closure Applies only in supervisory mode 3203 STOP LEVEL 1 0 100 30 Value of drive s AI2 that causes bypass contactor opening A...

Page 421: ... plant code Identifies the factory where the device was made 3309 MFG DATE 1 0107 5299 0 Part of bypass serial number Shows 4 digit manufacturing date WWYY 2 digits for the week number 01 52 and 2 digits for the year 3310 UNIT NUM 1 00001 65535 0 Part of bypass serial number Shows 5 digit unit number here Tell sorder number of a unit manufactured during a certain week Maximum number is 65525 Group...

Page 422: ...ormal operation this counter is increasing constantly 5007 BP CRC ERR 1 0 65535 0 Contains a count of the messages with a CRC error received by the bypass 5008 UART ERROR 1 0 65535 0 Read only copy from Group 53 5009 BP STATUS 1 0 IDLE 1 EXECUT INIT 2 TIME OUT 3 CONFIG ERR 4 OFF LINE 5 ON LINE 6 RESET 7 LISTEN ONLY 0 Contains the staus of the bypass EFB protocol 5010 5018 BP PAR 10 BP PAR 18 1 0 6...

Page 423: ...65535 0 Fieldbus specific consult FBA User s Manual 5127 REFRESH 1 0 DONE 1 REFRESH 0 Validates any changed adapter module configuration parameters After refreshing value reverts automatically to DONE 5128 FBA PAR 28 1 0 0xFFFF 0 Parameter table version 5129 FBA PAR 29 1 0 0xFFFF 0 Bypass type code 5130 FBA PAR 30 1 0 0xFFFF 0 Mapping file version 5131 FBA PAR 31 1 0 6 0 Fieldbus adapter status 51...

Page 424: ...ONE 1 1 8 NONE 2 2 8 EVEN 1 3 8 ODD 1 0 Defines the data length parity and stop bits to be used with the RS485 link communication 5305 PROFILE 1 0 ABB DRV LIM 1 DCU PROFILE 2 ABB DRV FULL Selects the communications profile used by the EFB protocol 5306 DV OK MSG 1 0 65535 0 Contains a count of valid messages received by the drive During normal operation this counter is increasing constantly 5307 D...

Page 425: ...er function Group 55 FBA Data Out Code Name Resolution Range Default Description 5501 5510 DATA OUT 1 DATA OUT10 1 0 Not In Use 1 Control Word ABBDP 2 Ref 1 ABBDP 3 Ref 2 ABBDP 4 Status Word ABBDP 5 Actual Value 1 ABBDP 6 Actual Value 2 ABBDP 10001 19999 Bypass parameter index 10000 Figure module support Specifies addresses of parameters to be read from the drive OUT to network Only for modules th...

Page 426: ...roup 99 Startup Data Group 99 Startup Data Code Name Resolution Range Default Description 9902 B P MACRO 1 1 HVAC DEFAULT 2 DAMPER 3 RETROFIT 4 SMOKE CONTROL 1 Select bypass macro Predifined set of parameter values for certain application is loaded in use ...

Page 427: ...munications configurations are available Embedded fieldbus EFB Using the EIA 485 interface at terminals X2 26 30 on the control board a control system can communicate with the system using Modbus RTU EIA 485 Metasys N2 EIA 485 APOGEE FLN BACnet MS TP EIA 485 Fieldbus adapter FBA See Fieldbus adapter on page 2 199 NOTE Throughout this manual references to parameters pertain to parameters and adjust...

Page 428: ...nce for more information Modbus Output Words Control word Reference1 Reference2 Input Words Status word Actual value 1 Actual value 2 Actual value 3 Actual value 4 Actual value 5 Actual value 6 Actual value 7 Actual value 8 The content of these words is defined by profiles For details on the profiles used see BACnet analog value object instance summary bypass on page 2 173 N2 Binary output objects...

Page 429: ...twork at any point Ground all devices on the network using their corresponding earthing terminals As always the grounding wires should not form any closed loops and all the devices should be earthed to a common ground Connect the EIA 485 link in a daisy chained bus without dropout lines Do not connect the shield at the bypass Tie the shields together at the bypass Only load the shield connection a...

Page 430: ...ie 3rd wire to AGND X2 29 2 Tie shield wires together at Drive Do Not terminate at SCR 3 Terminate shield ONLY at Ground terminal in the Building Automation Controller 4 Terminate AGND wire at Reference terminal in the Building Automation Controller 5 The transceiver in the E Clipse bypass is a 1 8th load device Only 255 ACH550 drives with E Clipse bypass may be connected to a given EIA 485 segmen...

Page 431: ...s defined by the drive application macro 15 Eclipse Bypass since this will render the Internal MODBUS Interface inoperable Also drive parameter 98 02 Protocol Sel must not be changed since this will also render the Internal MODBUS Interface inoperable Selection of the EFB protocol is done in bypass parameter 98 02 Setup of the bypass logical connection is done in parameter Group 50 on the bypass k...

Page 432: ...cations to the drive From the bypass keypad settings in Group 50 are used for the fieldbus communications to the bypass When using serial communication diagnostics refer to the appropriate OK message counter and error message counter for the drive Group 53 on the bypass keypad and for the bypass Group 50 on the bypass keypad E Clipse ACH550 16 25 System Mode Bypass Group 50 Drive Group 53 Control ...

Page 433: ...l Do not edit Any non zero value entered for parameter 9802 COMM PROT SEL sets this parameter automatically The format is XXYY where xx protocol ID and YY program revision 5302 DV STATION ID Defines the drives node address of the EIA 485 link Set each bypass on the network with a unique value for this parameter Default 1 Note For a new address to take affect the system power must be cycled OR 5302...

Page 434: ...305 EFB CTRL PROFILE Selects the communication profile used by the EFB protocol 0 ABB DRV LIM Operation of Control Status Words conform to limited ABB Drives Profile as used in ACH400 550 1 DCU PROFILE Operation of Control Status Words conform to 32 bit DCU Profile 2 ABB DRV FULL Operation of Control Status Words conform to ABB Bypass Profile as used in ACS600 800 Default 0 Default 0 5310 DV PAR10...

Page 435: ...parameter sets the ID directly 5317 must be 0 For example the following values set the ID to 49134 5311 49134 and 5317 0 For IDs 65 335 The ID equals 5311 s value plus 10 000 times 5317 s value For example the following values set the ID to 71234 5311 1234 and 5317 7 5314 5315 DV PAR14 DV PAR15 Not used for Comm setup Not Used 5316 DV PAR16 This parameter indicates the count of MS TP tokens passed...

Page 436: ...lue of 0 places the protocol channel in reset Default 129 5003 EFB BAUD RATE Defines the communication speed of the EIA 485 link in kbits per second kbits s 1 2 kbits s 2 4 kbits s 4 8 kbits s 9 6 kbits s 19 2 kbits s 38 4 kbits s 57 6 kbits s 76 8 kbits s Read Only Copy edit in 5303 5004 EFB PARITY Defines the data length parity and stop bits to be used with the EIA 485 link communication The sam...

Page 437: ...800 Read Only Copy edit in 5305 5010 BP PAR10 Sets the response turnaround time in milliseconds Read Only Copy edit in 5310 5011 BP PAR11 Not used for Comm setup This parameter together with parameter 5017 BP PAR 17 sets BACnet Device Object Instance IDs For the range 1 to 65 535 This parameter sets the ID directly 5017 must be 0 For example the following values set the ID to 49134 5011 49134 and ...

Page 438: ...s control of the function Define as a fieldbus input any drive data required for control Define as a fieldbus output any control data required by the drive The following sections describe at a general level the configuration required for each control function For the protocol specific details see the specific protocol technical data section in this manual 5014 BP PAR14 Not used for Comm setup Not ...

Page 439: ...tart stop control System on page 2 100 1 For Modbus the protocol reference can depend on the profile used hence two columns in these tables One column refers to the ABB Drives profile selected when parameter 5305 0 ABB DRV LIM or 5305 2 ABB DRV FULL The other column refers to the DCU profile selected when parameter 5305 1 DCU PROFILE See ABB control profiles technical data drive section on page 2 ...

Page 440: ...CES can be scaled See the following as appropriate Modbus Register 40002 in the Modbus protocol technical data system section N2 analog output objects drive in the N2 protocol technical data system section The slope of points 60 and 61 in the FLN protocol technical data system section Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet ABB DRV DCU PROFILE 1102 EXT1 EXT2 SEL 8 COM...

Page 441: ...uration as defined below Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet ABB DRV DCU PROFILE 1401 RELAY OUTPUT 1 35 COMM Relay Output 1 controlled by fieldbus 40134 bit 0 or 00033 BO7 40 BO0 1402 RELAY OUTPUT 2 35 COMM Relay Output 2 controlled by fieldbus 40134 bit 1 or 00034 BO8 41 BO1 1403 RELAY OUTPUT 3 35 COMM Relay Output 3 controlled by fieldbus 40134 bit 2 or 00035 BO...

Page 442: ...us N2 FLN BACnet ABB DRV DCU PROFILE 1501 AO1 CONTENT SEL 135 COMM VALUE 1 Analog Output 1 controlled by writing to parameter 0135 0135 COMM VALUE 1 40135 AO14 46 AO0 1507 AO2 CONTENT SEL 136 COMM VALUE 2 Analog Output 2 controlled by writing to parameter 0136 0136 COMM VALUE 2 40136 AO15 47 AO1 Drive Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet ABB DRV DCU PROFILE 4010 SET POIN...

Page 443: ...ng on page 2 109 Note With Modbus any parameter can be accessed using the format 4 followed by the parameter number Drive Parameter Protocol Reference Modbus N2 FLN BACnet 0102 SPEED 40102 AI3 5 AV0 0103 FREQ OUTPUT 40103 AI1 2 AV1 0104 CURRENT 40104 AI4 6 AV4 0105 TORQUE 40105 AI5 7 AV5 0106 POWER 40106 AI6 8 AV6 0107 DC BUS VOLT 40107 AI11 13 AV2 0109 OUTPUT VOLTAGE 40109 AI12 14 AV3 0115 KWH CO...

Page 444: ...odbus provides direct access to all parameters using the format 4 followed by the parameter number Name Description Protocol Reference Modbus1 N2 FLN BACnet Mailbox Parameter Enter the number of the drive parameter to access Does not apply AO19 95 AV25 Mailbox Data Contains the parameter value after a read or enter the desired parameter value for a write AO20 96 AV26 Mailbox Read A binary value tr...

Page 445: ...T NOM SPEED as the 100 reference and that 9908 1500 rpm 2 Assuming for the sake of this example that the Actual Value uses parameter 9907 MOT NOM FREQ as the 100 reference and that 9907 500 Hz Although Actual Value scaling could differ from the above for the N2 FLN and BACnet protocols it currently does not To confirm see the following sections as appropriate N2 analog input objects drive in the N...

Page 446: ...trol function Start stop control System Using the fieldbus for start stop control of the system requires Bypass parameter values set as defined below Fieldbus controller supplied command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent Control commands must be addressed to the Bypass node with parameter 1625 set to 1 SYSTEM For DRIVE ONLY ...

Page 447: ...ter Value Setting Protocol Reference Modbus N2 FLN BACnet 1602 RUN ENABLE 2 COMM Not Recommended Run enable by fieldbus 40001 bit 2 BO2 35 BV12 1603 START ENABLE 1 2 COMM Not Recommended Source for start enable 1 is the fieldbus Command word 40001 bit 4 BO10 50 BV15 1604 START ENABLE 2 2 COMM Not Recommended Source for start enable 2 is the fieldbus Command word 40001 bit 5 BO11 51 BV16 1605 START...

Page 448: ...feedback occurs without configuration as defined below Bypass Parameter Value Setting Protocol Reference Modbus N2 FLN BACnet 1401 RELAY OUTPUT 1 16 COMM CTRL Relay Output 1 controlled by fieldbus 40107 bit 0 or 00033 BO5 40 BO0 1404 RELAY OUTPUT 2 16 COMM CTRL Relay Output 2 controlled by fieldbus 40107 bit 1 or 00034 BO6 41 BO1 1407 RELAY OUTPUT 3 16 COMM CTRL Relay Output 3 controlled by fieldb...

Page 449: ...lost choices 2 and 3 will cause the bypass contactor to remain in it s present state 3005 COMM FAULT TIME Set time delay before acting on a communication loss Bypass Parameter Protocol Reference Modbus N2 FLN BACnet 0101 MOTOR CURR 40101 AI1 6 AV0 Type Name Description N2 FLN BACnet DI System Ready System is ready to accept start command either mode BI1 27 BV7 DI System Enabled System is enabled t...

Page 450: ...7 77 BI1 DI RO3 Status Bypass relay output 3 status BI18 78 BI2 DI RO4 Status Bypass relay output 4 status BI19 79 BI3 DI RO5 Status Bypass relay output 5 status BI20 80 BI4 DI Bypass Select 1 Bypass mode 0 Drive mode BI21 32 BV4 DI System Underload Reports system underload status either mode BI22 7 BV8 DI System Fault Reports system fault status either mode BI23 93 BV3 DI Bypass Run Reports motor...

Page 451: ...MESSAGES advances advances for each application message properly received and addressed to this drive 5307 DV CRC ERRORS does not advance at all advances when an invalid message CRC is received 5308 UART ERRORS does not advance at all advances when character format errors are detected such as parity or framing errors 5309 DV status value varies depending on network traffic BACnet protocol 5316 EFB...

Page 452: ...he value of 5306 EFB OK MESSAGES does not advance The values of 5307 EFB CRC ERRORS and 5308 EFB UART ERRORS are advancing To correct Check that the EIA 485 lines are not swapped Fault 3028 EXT COMM LOSS If the bypass control panel shows fault code 3028 EXT COMM LOSS check for either of the following The master system is down To correct resolve problem with master system The communication connecti...

Page 453: ...tion 5308 5008 UART ERRORS Rapidly Increasing Numeric Value 1 1 Duplicate Addresses 2 Swapped Wires 3 Incorrect Baud Rate 4 Incorrect Parity 5 Too many devices on wire 6 Noise on EIA 485 wire 7 Blown EIA 485 transceiver 1 Ensure Drive EFB parameters 5302 also 5311 5317 when using BACnet and Bypass EFB parameters 5002 also 5011 5017 when using BACnet are unique 5302 5002 must be unique addresses on...

Page 454: ...08 3 Change application number in the Siemens field panel 5316 5016 DV PAR 16 BACnet Only Not Increasing Numeric Value 1 Drive device address parameter 5302 is set to 128 or greater 2 E Clipse Bypass device address parameter 5002 is set to 128 or greater 3 Max Masters is set too low on all drives 1 Change parameter 5302 to a unique value below 128 2 Change parameter 5002 to a unique value below 12...

Page 455: ...m to the Metasys Companion product line This section describes the use of the N2 Fieldbus with the E Clipse Bypass connection Supported features In the N2 Fieldbus protocol the ACH550 and E Clipse Bypass may appear as a virtual object A virtual object is made up of Analog Inputs Binary Inputs Analog Outputs Binary Outputs Internal values for Floating point Integer and Byte values ACH550 Analog Inp...

Page 456: ...em On the N2 Fieldbus each system can be accessed by the full complement of Metasys FMS features including Change of State COS monitoring alarm notification scheduling trend and totalization On one N2 Fieldbus segment there can be up to 32 nodes while integrating the E Clipse Bypass system with Johnson Controls Metasys Each E Clipse bypass may N1LAN NCU N2 Fieldbus PC Version Converter Panel Versi...

Page 457: ...ts related to control are no longer available when using the drive s device address Drive N2 Objects Not Valid Drive Overview The ACH550 drive does not support N2 Fieldbus communication internal values All of the Analog and Binary I O objects are listed below Analog Input The analog input objects support the following features Analog Input actual value in engineering units Low Alarm limit Low Warn...

Page 458: ...ue Binary Output The binary output objects support the following features Binary Output value Override value is used to change the Binary Output value It is not possible to return to the previous value by removing the override The override feature is used only to change the value N2 analog input objects drive The following table lists the N2 Analog Input objects defined for the ACH550 drive N2 Ana...

Page 459: ...e Parameter Range BI1 STOP RUN Status Word 0 Stop 1 Drive Running BI2 FORWARD REVERSE Status Word 0 Forward 1 Reverse BI3 FAULT STATUS Status Word 0 OK 1 Drive Fault BI4 RELAY 1 STATUS 0122 bit mask 04 0 Off 1 On BI5 RELAY 2 STATUS 0122 bit mask 02 0 Off 1 On BI6 RELAY 3 STATUS 0122 bit mask 01 0 Off 1 On BI7 RELAY 4 STATUS 0123 bit mask 04 0 Off 1 On BI8 RELAY 5 STATUS 0123 bit mask 02 0 Off 1 On...

Page 460: ...ge AO1 REFERENCE 1 Reference 1 10 0 100 AO2 REFERENCE 2 Reference 2 10 0 100 AO3 ACCEL TIME 1 2202 10 s 0 1 1800 AO4 DECEL TIME 1 2203 10 s 0 1 1800 AO5 CURRENT LIMIT 2003 10 A 0 1 3 I2n AO6 PID1 CONT GAIN 4001 10 0 1 100 AO7 PID1 CONT I TIME 4002 10 s 0 1 600 AO8 PID1 CONT D TIME 4003 10 s 0 10 AO9 PID1 CONT D FILTER 4004 10 s 0 10 AO10 PID2 CONT GAIN 4101 10 0 1 100 AO11 PID2 CONT I TIME 4102 10...

Page 461: ... Word 0 Enable 1 Disable BO5 REF1 REF2 SELECT Command Word 0 Ref1 1 Ref2 BO6 FAULT RESET Command Word Change 0 1 Resets BO7 COMMAND RO 1 134 bit mask 01 0 Off 1 On BO8 COMMAND RO 2 134 bit mask 02 0 Off 1 On BO9 COMMAND RO 3 134 bit mask 04 0 Off 1 On BO10 COMMAND RO 4 134 bit mask 08 0 Off 1 On BO11 COMMAND RO 5 134 bit mask 10 0 Off 1 On BO12 COMMAND RO 6 134 bit mask 20 0 Off 1 On BO13 RESET RU...

Page 462: ...D RPM CSAI AI4 N N CURRENT A CSAI AI5 N N TORQUE CSAI AI6 N N POWER kW CSAI AI7 N N DRV_TEMP C CSAI AI8 N N ENERGY_k kWh CSAI AI9 N N ENERGY_M MWh CSAI AI10 N N RUN_TIME H CSAI AI11 N N DC_VOLT V CSAI AI12 N N VOLT_ACT V CSAI AI13 N N PID1_ACT CSAI AI14 N N PID2_DEV CSAI AI15 N N PID2_ACT CSAI AI16 N N PID2_DEV CSAI AI17 N N LAST_FLT Code CSAI AI18 N N PREV_FLT Code CSAI AI19 N N 1ST_FLT Code CSAI...

Page 463: ... YES CSBI BI26 N N N2_R2SRC NO YES CSAO AO1 Y Y REF_1 CSAO AO2 Y Y REF_2 CSAO AO3 Y Y ACCEL_1 s CSAO AO4 Y Y DECEL_1 s CSAO AO5 Y Y CURR_LIM A CSAO AO6 Y Y PID1_GN CSAO AO7 Y Y PID1_I s CSAO AO8 Y Y PID1_D s CSAO AO9 Y Y PID1_FLT s CSAO AO10 Y Y PID2_GN CSAO AO11 Y Y PID2_I s CSAO AO12 Y Y PID2_D s CSAO AO13 Y Y PID2_FLT s CSAO AO14 Y Y CMD_AO_1 CSAO AO15 Y Y CMD_AO_2 CSAO AO16 Y Y PI2_STPT CSAO A...

Page 464: ...features Binary Input actual value Normal Alarm state specification Alarm Enabled Change of State COS enabled Override value is received but there is no action taken Binary Output The binary output objects support the following features Binary Output value Override value is used to change the Binary Output value It is not possible to return to the previous value by removing the override The overri...

Page 465: ...oard AI8 KW HOURS 0106 1 kWh Bypass mode kilowatt hours AI9 RUN TIME 0108 1 HR 0 65535 AI10 A B VOLT 0111 1 V Phase A Phase B voltage AI11 B C VOLT 0112 1 V Phase B Phase C voltage AI12 C B VOLT 0113 1 V Phase C Phase A voltage N2 Analog Inputs Number Object Bypass Parameter Scale Factor Units Range AO1 BYP RUNDLY 1614 1 s 0 300 AO2 MB PARAM NA 1 None 0 65535 AO3 MB DATA NA 1 None 0 65535 N2 Binar...

Page 466: ...9 RELAY 4 STATUS 0104 bit mask 8 1 On BI20 RELAY 5 STATUS 0104 bit mask 10h 1 On BI21 BYPASS MODE Status Word 0 Drive mode 1 Bypass mode BI22 SYS UNDERLOAD Status Word 1 System Underload BI23 SYS FAULT Status Word 1 System Fault BI24 BYPASS RUNNING Status Word 1 Bypass Running N2 Binary Outputs Number Object Drive Parameter Range BO1 SYSTEM START Command Word 1 Started BO2 SYSTEM ENABLE Command Wo...

Page 467: ...OURS 0106 Bypass mode kilowatt hours RESET BO15 RESET RUN TIME 0108 0 65535 RESET BO16 PAR LOCK 1619 0 LOCKED 1 OPEN BO17 N2 LOCAL MODE Command Word 0 AUTO 1 N2 LOCAL BO18 READ MB NA 0 NO 1 READ BO19 WRITE MB NA 0 NO 1 WRITE N2 Binary Outputs Number Object Drive Parameter Range ...

Page 468: ...Code CSAI AI6 N N INP VOLT V CSAI AI7 N N PCB TEMP C CSAI AI8 N N KW HOURS kWh CSAI AI9 N N RUN TIME H CSAI AI10 N N A B VOLT V CSAI AI11 N N B C VOLT V CSAI AI12 N N C A VOLT V CSBI BI1 N N SYS RDY NO YES CSBI BI2 N N SYS ENAB DISABLE ENABLED CSBI BI3 N N SYS STRT NO YES CSBI BI4 N N SYS RUN NO YES CSBI BI5 N N N2 LOC M AUTO N2 L CSBI BI6 N N FAULT OK FLT CSBI BI7 N N ALARM NO YES CSBI BI8 N N N2...

Page 469: ...RSET OFF RESET CSBO BO4 Y Y OVERRIDE OFF OVERRIDE CSBO BO5 Y Y CMD RO 1 OFF ON CSBO BO6 Y Y CMD RO 2 OFF ON CSBO BO7 Y Y CMD RO 3 OFF ON CSBO BO8 Y Y CMD RO 4 OFF ON CSBO BO9 Y Y CMD RO 5 OFF ON CSBO BO10 Y Y ST ENA 1 DISABLE ENABLE CSBO BO11 Y Y ST ENA 2 DISABLE ENABLE CSBO BO12 Y Y ST ENA 3 DISABLE ENABLE CSBO BO13 Y Y ST ENA 4 DISABLE ENABLE CSBO BO14 Y Y RST KWH OFF RESET CSBO BO15 Y Y RST RTI...

Page 470: ...e system supports all required FLN features When bypass parameter 1625 COMM CTL 0 DRIVE ONLY the drive s FLN points are all supported using the drive s device address The bypass s FLN points related to the control word are no longer valid Bypass FLN points not valid When bypass parameter 1625 COMM CTL 1 SYSTEM the drive s FLN following objects related to control are no longer available when using ...

Page 471: ...e 01 LAO CTLR ADDRESS Each host FLN application e g CIS or Insight controls both the particular data reported for each point and the report format 02 LAO APPLICATION 20 LAO OVRD TIME 29 LDO DAY NIGHT FLN Startup Report Point Subpoint Name Data Type 21 LDI FWD REV ACT Each host FLN application e g CIS or Insight controls both the particular data reported for each point and the report format 22 LDO ...

Page 472: ...DRIVE MWH 12 LAI RUN TIME 13 LAI DC BUS VOLT 14 LAI OUTPUT VOLT 17 LAI MOTOR TEMP 18 LAI MREV COUNTER 21 LDI FWD REV ACT 23 LDI RUN STOP ACT 25 LDI EXT1 2 ACT 27 LDI DRIVE READY 28 LDI AT SETPOINT 33 LDI HANDAUTO ACT 34 LDI ENA DIS ACT 36 LDI FLN LOC ACT 37 LDI FLN CTL SRC 38 LDI FLN REF1 SRC 39 LDI FLN REF2 SRC 86 LDI OK ALARM 87 LDI OK MAINT 93 LDI OK FAULT FLN Drive I O Report Point Subpoint Na...

Page 473: ...80 LDI RO 5 ACTUAL 81 LDI RO 6 ACTUAL 82 LAI AI 1 ACTUAL 83 LAI AI 2 ACTUAL 84 LAI AO 1 ACTUAL 85 LAI AO 2 ACTUAL FLN Drive Config Report Point Subpoint Name Data Type 30 LAO CURRENT LIM Each host FLN application e g CIS or Insight controls both the particular data reported for each point and the report format 31 LAO ACCEL TIME 1 32 LAO DECEL TIME 1 48 LDO RST RUN TIME 49 LDO RESET KWH 59 LDO LOCK...

Page 474: ...O PRC PID DTIM 53 LAO PRC PID DFIL 54 LDO PRC PID SEL 60 LAO INPUT REF 1 61 LAO INPUT REF 2 82 LAI AI 1 ACTUAL 83 LAI AI 2 ACTUAL 84 LAI AO 1 ACTUAL 85 LAI AO 2 ACTUAL FLN External PID Report Point Subpoint Name Data Type 55 LAO EXT PID GAIN Each host FLN application e g CIS or Insight controls both the particular data reported for each point and the report format 56 LAO EXT PID ITIM 57 LAO EXT PI...

Page 475: ...bundle the feedback PRC PID FBCK for monitoring in degrees Fahrenheit Loop gains PRC PID GAIN Point 50 and PRC PID ITIM Point 51 are PID parameters similar to the P and I gains in the APOGEE TECs Because the ABB PI loop and the Siemens loop are structured differently there is no a one to one correspondence between the gains The following formulas allow translation from ABB gains to Siemens gains a...

Page 476: ...OWER 0 0 HP KW 0 134 0 1 0 0 09 LAI DRIVE TEMP 77 25 F C 0 18 0 1 32 0 10 LAI DRIVE KWH 0 KWH 1 11 LAI DRIVE MWH 0 MWH 1 12 LAI RUN TIME 0 HRS 1 13 LAI DC BUS VOLT 0 V 1 14 LAI OUTPUT VOLT 0 V 1 15 LAI PRC PID FBCK 0 PCT 0 1 16 LAI PRC PID DEV 0 PCT 0 1 17 LAI MOTOR TEMP 77 25 F C 1 8 1 32 0 18 LAI MREV COUNTER 0 MREV 1 0 20 LAO OVRD TIME 1 hrs 1 0 21 LDI FWD REV ACT FWD 1 0 REV FWD 22 LDO FWD REV...

Page 477: ...2 LDO RO 3 COMMAND OFF 1 0 ON OFF 43 LDO RO 4 COMMAND OFF 1 0 ON OFF 44 LDO RO 5 COMMAND OFF 1 0 ON OFF 45 LDO RO 6 COMMAND OFF 1 0 ON OFF 46 LAO AO 1 COMMAND PCT PCT 0 1 0 47 LAO AO 2 COMMAND PCT PCT 0 1 0 48 LDO RST RUN TIME NO 1 0 RESET NO 49 LDO RESET KWH NO 1 0 RESET NO 50 LAO PRC PID GAIN 10 PCT 0 1 0 51 LAO PRC PID ITIM 600 SEC 0 1 0 52 LAO PRC PID DTIM 0 SEC 0 1 0 53 LAO PRC PID DFIL 10 SE...

Page 478: ... OFF 1 0 ON OFF 76 LDI RO 1 ACTUAL OFF 1 0 ON OFF 77 LDI RO 2 ACTUAL OFF 1 0 ON OFF 78 LDI RO 3 ACTUAL OFF 1 0 ON OFF 79 LDI RO 4 ACTUAL OFF 1 0 ON OFF 80 LDI RO 5 ACTUAL OFF 1 0 ON OFF 81 LDI RO 6 ACTUAL OFF 1 0 ON OFF 82 LAI AI 1 ACTUAL 0 PCT 0 1 0 83 LAI AI 2 ACTUAL 0 PCT 0 1 0 84 LAI AO 1 ACTUAL 0 MA 0 1 0 85 LAI AO 2 ACTUAL 0 MA 0 1 0 86 LDI OK ALARM OK 1 0 ALARM OK 87 LDI OK MAINT OK 1 0 MAI...

Page 479: ...s that the value is the same in English units and in SI units c Point numbers that appear in brackets may be unbundled at the field panel 97 LDO MBOX READ DONE 1 0 READ DONE 98 LDO MBOX WRITE DONE 1 0 WRITE DONE 99 LAO ERROR STATUS 1 0 FLN Point Database Point Subpoint Name Factory Default Engr Units Slope Intercept On Text Off Text Type SI Units ...

Page 480: ... 6 CURRENT The measured output current 0104 7 TORQUE The calculated output torque of the motor as a percentage of nominal torque 0105 8 POWER The measured output power in KW The FLN point definition also supports horsepower by selecting English units 0106 9 DRIVE TEMP The measured heatsink temperature in C The FLN point definition also supports F by selecting English units 0110 10 DRIVE KWH The dr...

Page 481: ...dicates the drive is ready to accept a run command 1 READY 0 NOTRDY 28 AT SETPOINT Indicates the drive has reached its commanded setpoint 1 YES 0 NO 29 DAY NIGHT 1 of the 5 mandatory FLN points required for compatibility with Siemens control systems It has no functionality in the drive application None 30 CURRENT LIM Sets the output current limit of the drive 2003 31 ACCEL TIME 1 Sets the accelera...

Page 482: ...quire ACH550 option OREL Parameter 1411 must be set to COMM for FLN to have this control 1 ON 0 OFF 0134 bit 4 45 RO6 COMMAND Controls the output state of Relay 6 Access to relay 6 require ACH550 option OREL Parameter 1412 must be set to COMM for FLN to have this control 1 ON 0 OFF 0134 bit 5 46 AO1 COMMAND Controls Analog Output 1 Parameter 1501 must be set to this value for FLN to have this cont...

Page 483: ...arameter changes 1 LOCK 0 UNLOCK 1602 60 INPUT REF 1 Sets Input Reference 1 Parameter 1102 must be set to COMM for FLN to control this value 61 INPUT REF 2 Sets Input Reference 2 Parameter 1106 must be set to COMM for FLN to control this value 62 EXT PID STPT The setpoint for the External PID controller The function of this point requires parameter 4210 PID Setpoint Select to be set to 19 Internal...

Page 484: ... of Relay Output 3 1 ON 0 OFF 0122 bit 0 79 RO 4 ACTUAL Indicates the status of Relay Output 4 1 ON 0 OFF 0123 bit 2 80 RO 5 ACTUAL Indicates the status of Relay Output 5 1 ON 0 OFF 0123 bit 1 81 RO 6 ACTUAL Indicates the status of Relay Output 6 1 ON 0 OFF 0123 bit 0 82 AI 1 ACTUAL Indicates the input level of Analog Input 1 0120 83 AI 2 ACTUAL Indicates the input level of Analog Input 2 0121 84 ...

Page 485: ...oids any need for an explicit command to clear the point before a subsequent reset can be issued 95 MBOX PARAM Sets the parameter to be used by the mailbox function 96 MBOX DATA Sets or indicates the data value of the mailbox function 97 MBOX READ Command by FLN to read the parameter value specified by Point 95 MBOX PARAM The parameter value is returned in Point 96 MBOX DATA The control input is r...

Page 486: ...rols both the particular data reported for each point and the report format 02 LAO APPLICATION 20 LAO OVRD TIME 29 LDO DAY NIGHT FLN Report 1 STARTUP Point Subpoint Name Type 23 LDI MTR RUNNING 24 LDO RUN STOP CMD 27 LDI SYSTEM READY 28 LDI SYS STARTED 32 LDI DRIVE BYPASS 33 LDI BYP RUNNING 34 LDI RUN ENA ACT 35 LDO RUN ENA CMD 50 LDO START ENA 1 51 LDO START ENA 2 52 LDO START ENA 3 53 LDO START ...

Page 487: ...SE B PHASE C VOLTAGE 15 LAI PHASE C PHASE A VOLTAGE 86 LDI BYPASS ALARM 90 LAI LAST FAULT 93 LDI OK FAULT BYP FLN Bypass I O Report Point Subpoint Name Data Type 40 LDO RO 1 COMMAND Each host FLN application e g CIS or Insight controls both the particular data reported for each point and the report format 41 LDO RO 2 COMMAND 42 LDO RO 3 COMMAND 43 LDO RO 4 COMMAND 44 LDO RO 5 COMMAND 70 LDI DI 1 A...

Page 488: ...V 1 0 14 LAI B C VOLT 0 V 1 0 15 LAI C A VOLT 0 V 1 0 20 LAO OVRD TIME 1 HRS 1 0 23 LDI MTR RUNNING STOP 1 0 RUN STOP 24 LDO RUN STOP CMD STOP 1 0 RUN STOP 25 LDI OVERRIDE ACT OFF 1 0 ON OFF 26 LDO OVERRIDE CMD OFF 1 0 ON OFF 27 LDI SYSTEM READY NOT READY 1 0 READY NOT READY 28 LDI SYS STARTED NO 1 0 YES NO 29 LDO DAY NIGHT DAY 1 0 NIGHT DAY 30 LAO BYP RUN DLY 0 SEC 1 0 31 LAI BYPASS MODE 0 1 0 32...

Page 489: ...ISABL 59 LDO LOCK PANEL OPEN 1 0 LOCK UNLOCK 68 LDO FLN LOC CTL AUTO 1 0 FLN AUTO 70 LDI DI 1 ACTUAL OFF 1 0 ON OFF 71 LDI DI 2 ACTUAL OFF 1 0 ON OFF 72 LDI DI 3 ACTUAL OFF 1 0 ON OFF 73 LDI DI 4 ACTUAL OFF 1 0 ON OFF 74 LDI DI 5 ACTUAL OFF 1 0 ON OFF 75 LDI DI 6 ACTUAL OFF 1 0 ON OFF 76 LDI RO 1 ACTUAL OFF 1 0 ON OFF 77 LDI RO 2 ACTUAL OFF 1 0 ON OFF 78 LDI RO 3 ACTUAL OFF 1 0 ON OFF 79 LDI RO 4 ...

Page 490: ... B C VOLT Phase B Phase C voltage 0112 15 C A VOLT Phase C Phase A voltage 0113 20 OVRD TIME This is 1 of 5 mandatory FLN points required for compatibility with Siemens control systems It has no functionality in the bypass application 23 MTR RUNNING This point indicates the system s run status regardless of control source 1 RUN 0 STOP 24 RUN STOP CMD This point is commanded by FLN to start the sys...

Page 491: ...Start Enable 2 Start Enable 3 or Start Enable 4 40 RO 1 COMMAND This point controls the output state of bypass Relay 1 Bypass parameter 1401 must be set to COMM for FLN to have this control 1 ON 0 OFF 0107 bit 0 41 RO 2 COMMAND This point controls the output state of bypass Relay 2 Bypass parameter 1401 must be set to COMM for FLN to have this control 1 ON 0 OFF 0107 bit 1 42 RO 3 COMMAND This poi...

Page 492: ...igital Input 4 1 ON 0 OFF 0103 bit 2 74 DI 5 ACTUAL This point indicates the status of bypass Digital Input 5 1 ON 0 OFF 0103 bit 1 75 DI 6 ACTUAL This point indicates the status of bypass Digital Input 6 1 ON 0 OFF 0103 bit 0 76 RO 1 ACTUAL This point indicates the status of bypass Relay Output 1 1 ON 0 OFF 0104 bit 4 77 RO 2 ACTUAL This point indicates the status of bypass Relay Output 2 1 ON 0 ...

Page 493: ...y return to its inactive state once the command is issued This is a convenience for the user since this control input is rising edge sensitive and would otherwise require an explicit command to clear it before a subsequent reset could be issued 99 ERROR STATUS This is 1 of 5 mandatory FLN points required for compatibility with Siemens control systems It has no functionality in the bypass applicati...

Page 494: ... overview Bypass parameter Group 53 defines features unique to BACnet as described below Point Name BV10 RUN STOP CMD BV11 OVERRIDE CMD BV12 RUN ENA CMD BV14 FAULT RESET BV15 START ENA 1 BV16 START ENA 2 BV17 START ENA 3 BV18 START ENA 4 Point Name BV10 RUN STOP CMD BV12 RUN ENA CMD BV20 START ENABLE 1 BV21 START ENABLE 2 Parameter Default Value BACnet specific Description 5301 EFB PROTOCOL ID x5x...

Page 495: ...set by parameter 3019 OFFLINE BACnet channel is receiving messages NOT addressed to this drive ONLINE BACnet channel is receiving messages addressed to this drive RESET BACnet channel is in reset LISTEN ONLY BACnet channel is in listen only mode 5310 EFB PAR 10 5 This parameter sets the BACnet MS TP response turn around time in milliseconds 5311 EFB PAR 11 0 This parameter together with parameter ...

Page 496: ...here x is any value 2 Place the BACnet channel in reset Set bypass parameter 5302 EFB STATION ID 0 This setting holds the BACnet communication channel in reset while remaining settings are completed 3 Define the MS TP baud rate Set bypass parameter 5303 EFB BAUD RATE appropriate value 4 Define the Device Object instance To define a specific device object instance value use bypass parameters 5311 a...

Page 497: ...net communication When BACnet communication is operating properly bypass parameter 5316 EFB PAR 16 the MS TP token counter should be continually increasing Bypass parameter 5306 UART ERRORS should be stable 7 Configure the Device Object Name BACnet requires a unique name for each device on the BACnet network Write the Object Name of the Device Object of the drive to a unique text string using the ...

Page 498: ...IP Network 1 MSTP MAC Addresses must be unique for all devices connected to the same RS485 network MSTP MAC Address is configurable via parameter 5302 in ACH550 1 127 range of supported Master addresses for ACH550 Network Number must be unique for each network IP and MSTP Network Number of 0 is reserved for broadcasts Device Object IDs must be unique across the entire BACnet network all IP and MST...

Page 499: ...ldbus controller supplied command s in the appropriate location Note 2 Ext1 Ref 1 Ext 2 Ref 2 Ref 2 normally used for PID setpoint commands Input reference select Using the fieldbus for start stop direction control of the drive requires Drive parameter values set as defined below Fieldbus controller supplied command s in the appropriate location Note 2 Ext1 Ref 1 Ext 2 Ref 2 Ref 2 normally used fo...

Page 500: ...d analog value s in the appropriate location Drive Parameter Value Description BACnet Access Point 1401 RELAY OUTPUT 1 COMM 35 Relay Output 1 controlled by fieldbus BO0 1402 RELAY OUTPUT 2 COMM 35 Relay Output 2 controlled by fieldbus BO1 1403 RELAY OUTPUT 3 COMM 35 Relay Output 3 controlled by fieldbus BO2 14103 RELAY OUTPUT 4 COMM 35 Relay Output 4 controlled by fieldbus BO3 14113 RELAY OUTPUT 5...

Page 501: ...ans that in the drive and in the mailbox the value 1 0 1 seconds So a mailbox value of 10 translates to 1 0 second a mailbox value of 300 translates to 30 0 seconds etc Refer to the Complete parameter list in the ACH550 UH User s Manual for each parameter s resolution and units of measure Drive Parameter BACnet Access Point 0102 SPEED AV0 AV0 0103 SPEED AV0 AV1 0104 CURRENT AV4 AV4 0105 TORQUE AV5...

Page 502: ...ameter 5302 Default 5302 1 Set the Device Object Instance using drive parameters 5311 and 5317 Default Both 5311 and 5317 0 which causes the MAC ID to double as the Device Object Instance For Device Object Instance values not linked to the MAC ID set ID values using 5311 and 5317 0 For IDs in the range of 1 to 65 535 Parameter 5311 sets the ID directly 5317 must be 0 For example the following valu...

Page 503: ...BACnet Operator Workstation B OWS BACnet Building Controller B BC BACnet Advanced Application Controller B AAC BACnet Application Specific Controller B ASC BACnet Smart Sensor B SS BACnet Smart Actuator B SA List all BACnet Interoperability Building Blocks Supported Annex K DS RP B DS WP B DM DDB B DM DOB B DM DCC B DM RD B Segmentation Capability Segmented requests supported Window Size ____ Segm...

Page 504: ...ported This is currently necessary for two way communication with MS TP slaves and certain other devices Yes No Networking Options Router Clause 6 List all routing configurations e g ARCNET Ethernet Ethernet MS TP etc Annex H BACnet Tunneling Router over IP BACnet IP Broadcast Management Device BBMD Does the BBMD support registrations by Foreign Devices Yes No Character Sets Supported Indicating s...

Page 505: ...t Analog Value Object Identifier Object Name Object Type System Status Vendor Name Vendor Identifier Model Name Firmware Revision Appl Software Revision Protocol Version Protocol Revision Services Supported Object Types Supported Object List Max APDU Length Segmentation Support APDU Timeout Number APDU Retries Max Master Max Info Frames Device Address Binding Database Revision Present Value Status...

Page 506: ...tus of Relay Output 5 requires OREL 01 option ON OFF R BI5 RO 6 ACT This object indicates the status of Relay Output 6 requires OREL 01 option ON OFF R BI6 DI 1 ACT This object indicates the status of Digital Input 1 ON OFF R BI7 DI 2 ACT This object indicates the status of Digital Input 2 ON OFF R BI8 DI 3 ACT This object indicates the status of Digital Input 3 ON OFF R BI9 DI 4 ACT This object i...

Page 507: ...active Text Present Value Access Type BV0 RUN STOP ACT This object indicates the drive Run Status regardless of the control source RUN STOP R BV1 FWD REV ACT This object indicates the motor s rotation direction regardless of the control source REV FWD R BV2 FAULT ACT this object indicates the drive s fault status FAULT OK R BV3 EXT 1 2 ACT This object indicates which control source is active Exter...

Page 508: ...is object selects ext1 or ext2 as the active control source Control requires parameter 1102 value COMM EXT2 EXT1 C BV14 FAULT RESET This object resets a faulted drive The command is rising edge triggered Control requires parameter 1604 value COMM RESET NO C BV15 MBOX READ This object reads a parameter defined by AV25 MBOX PARAM and returns it in AV26 MBOX DATA READ RESET W BV16 MBOX WRITE This obj...

Page 509: ...es param 1608 value COMM ENABLE DISABLE C BV21 START ENABLE 2 This object commands start enable1 Control requires param 1609 value COMM ENABLE DISABLE C Instance ID Object Name Description Units Present Value Access Type AI0 ANALOG INPUT 1 This object indicates the value of Analog Input 1 The corresponding drive parameter is 0120 Percent R AI1 ANALOG INPUT 2 This object indicates the value of Anal...

Page 510: ... output current The corresponding drive parameter is 0104 Amps R AV5 TORQUE This object indicates the calculated motor output torque as a percentage of nominal torque The corresponding drive parameter is 0105 Percent R AV6 POWER This object indicates the measured output power in kW The corresponding drive parameter is 0106 Kilowatts R AV7 DRIVE TEMP This object indicates the measured heatsink temp...

Page 511: ... log The corresponding drive parameter is 0401 None R AV19 PREV FLT 1 This object indicates the second most recent fault entered in the drive s fault log The corresponding drive parameter is 0412 None R AV20 PREV FLT 2 This object indicates the third most recent fault entered in the drive s fault log The corresponding drive parameter is 0413 None R AV21 AO 1 ACT This object indicates Analog Output...

Page 512: ...s AV27 EXT PID STPT This object sets the External PID controller setpoint The corresponding drive parameter is 4211 Control requires parameter 4210 PID SETPOINT SEL value 19 INTERNAL Percent C Instance ID Object Name Description Units Present Value Access Type ...

Page 513: ...ller B ASC BACnet Smart Sensor B SS BACnet Smart Actuator B SA List all BACnet Interoperability Building Blocks Supported Annex K DS RP B DS RPM B DS WP B DM DDB B DM DOB B DM DCC B DM RD B Segmentation Capability Segmented requests supported Window Size ____ Segmented responses supported Window Size ____ Standard Object Types Supported Object instantiation is static i e objects cannot be created ...

Page 514: ...ng support for multiple character sets does not imply that they can all be supported simultaneously ANSI X3 4 IBM Microsoft DBCS ISO 8859 1 ISO 10646 UCS 2 ISO 10646 UCS 4 JIS C 6226 If this product is a communication gateway describe the types of non BACnet equipment network s that the gateway supports BACnet Protocol Implementation Conformance Statement ...

Page 515: ...Analog Value Object Identifier Object Name Object Type Description System Status Vendor Name Vendor Identifier Model Name Firmware Revision Appl Software Revision Protocol Version Protocol Revision Services Supported Object Types Supported Object List Max APDU Length Segmentation Support APDU Timeout Number APDU Retries Max Master Max Info Frames Device Address Binding Database Revision Present Va...

Page 516: ... indicates the status of bypass Relay Output 5 ON OFF R BI5 DI 1 ACT This object indicates the status of bypass Digital Input 1 ON OFF R BI6 DI 2 ACT This object indicates the status of bypass Digital Input 2 ON OFF R BI7 DI 3 ACT This object indicates the status of bypass Digital Input 3 ON OFF R BI8 DI 4 ACT This object indicates the status of bypass Digital Input 4 ON OFF R BI9 DI 5 ACT This ob...

Page 517: ...trol source RUN STOP R BV1 SYST START ACT This Object indicates the system started staus regardless of the control source START NO START R BV2 BYP FLT ACT This Object indicates the bypass fault status FAULT OK R BV3 SYS FLT ACT This Object indicates the system fault status FAULT OK R BV4 SYSTEM MODE This Object indicates if the bypass or the dirve is controlling the motor BYPASS DRIVE R BV5 ALARM ...

Page 518: ...ires bypass parameter 16 03 value COMM for BACnet to control ENABLE DISABLE C BV16 START ENABLE 2 This Object commands the system Start Enable 2 This requires bypass parameter 16 04 value COMM for BACnet to control ENABLE DISABLE C BV17 START ENABLE 3 This Object commands the system Start Enable 3 This requires bypass parameter 16 05 value COMM for BACnet to control ENABLE DISABLE C BV18 START ENA...

Page 519: ...FLT This Object indicates the last fault recorded by the bypass The corresponding bypass parameter is 0401 None R AV4 ALARM WORD 1 This Object indicates the first alarm status word of the bypass The corresponding bypass parameter is 0308 None R AV5 ALARM WORD 2 This Object indicates the first alarm status word of the bypass The corresponding bypass parameter is 0309 None R AV6 INPUT VOLT Average o...

Page 520: ... the system the individual bits of the status word are mapped to Inputs 1 16 or 1 32 depending on the active profile Terminal inputs are mapped sequentially beginning with Input 33 e g DI1 Input 33 Read Multiple Holding Registers 0x03 Read multiple holding registers For the system the entire parameter set is mapped as holding registers as well as command status and reference values Read Multiple I...

Page 521: ...his profile is also based on the PROFIBUS interface and supports two control word bits not supported by the ABB DRV LIM profile Modbus addressing With Modbus each function code implies access to a specific Modbus reference set Thus the leading digit is not included in the address field of a Modbus message Note The drive supports the zero based addressing of the Modbus specification Holding registe...

Page 522: ...07 CONTROL WORD Bit 6 RAMP_IN_ZERO RUN_DISABLE RAMP_IN_ZERO 00008 CONTROL WORD Bit 7 RESET STPMODE_R RESET 00009 CONTROL WORD Bit 8 N A STPMODE_EM N A 00010 CONTROL WORD Bit 9 N A STPMODE_C N A 00011 CONTROL WORD Bit 10 N A RAMP_2 REMOTE_CMD 00012 CONTROL WORD Bit 11 EXT2 RAMP_OUT_0 EXT2 00013 CONTROL WORD Bit 12 N A RAMP_HOLD N A 00014 CONTROL WORD Bit 13 N A RAMP_IN_0 N A 00015 CONTROL WORD Bit ...

Page 523: ...S WORD Bit 2 RDY_REF STARTED 10004 STATUS WORD Bit 3 TRIPPED RUNNING 10005 STATUS WORD Bit 4 OFF_2_STA ZERO_SPEED 10006 STATUS WORD Bit 5 OFF_3_STA ACCELERATE 10007 STATUS WORD Bit 6 SWC_ON_INHIB DECELERATE 10008 STATUS WORD Bit 7 ALARM AT_SETPOINT 10009 STATUS WORD Bit 8 AT_SETPOINT LIMIT 10010 STATUS WORD Bit 9 REMOTE SUPERVISION 10011 STATUS WORD Bit 10 ABOVE_LIMIT REV_REF 10012 STATUS WORD Bit...

Page 524: ...01 49999 map to drive parameters 0101 9999 Register addresses that do not correspond to drive parameters are invalid If there is an attempt to read or 10027 STATUS WORD Bit 26 Reserved REQ_CTL 10028 STATUS WORD Bit 27 Reserved REQ_REF1 10029 STATUS WORD Bit 28 Reserved REQ_REF2 10030 STATUS WORD Bit 29 Reserved REQ_REF2EXT 10031 STATUS WORD Bit 30 Reserved ACK_STARTINH 10032 STATUS WORD Bit 31 Res...

Page 525: ...ameter 5312 to select an actual value for this register 40008 Actual 4 select by 5313 R By default stores nothing Use bypass parameter 5313 to select an actual value for this register 40009 Actual 5 select using 5314 R By default stores nothing Use bypass parameter 5314 to select an actual value for this register 40010 Actual 6 select using 5315 R By default stores nothing Use bypass parameter 531...

Page 526: ...eter 5305 1 See drive parameter 0112 40048 ACH550 REF2 MSW R W Maps directly to the Most Significant Word of the DCU profile s REF2 Supported only if BP Parameter 5305 1 See drive parameter 0112 BP Param Description 5310 EFB PAR 10 Specifies the parameter mapped to Modbus register 40005 5311 EFB PAR 11 Specifies the parameter mapped to Modbus register 40006 5312 EFB PAR 12 Specifies the parameter ...

Page 527: ... communication responses from the drive The drive supports the standard Modbus exception codes defined below Function Code Description 03 Read holding 4xxxx registers 06 Preset single 4xxxx register 16 0x10 Hex Preset multiple 4xxxx registers 23 0x17 Hex Read write 4xxxx registers Exception Code Name Meaning 01 ILLEGAL FUNCTION Unsupported Command 02 ILLEGAL DATA ADDRESS The data address received ...

Page 528: ... controlling the bypass from a fieldbus system The fieldbus master station sends the CONTROL WORD to the system The drive switches between states according to the bit coded instructions in the CONTROL WORD Using the CONTROL WORD ABB drives profile version requires that The drive is in remote REM control The serial communication channel used is configured to use an ABB control profile For example t...

Page 529: ...also actives the Run Enable signal 0 OPERATION INHIBITED Inhibit operation Enter OPERATION INHIBITED 4 Unused ABB DRV LIM RAMP_OUT_ ZERO ABB DRV FULL 1 NORMAL OPERATION Enter RAMP FUNCTION GENERATOR ACCELERATION ENABLED 0 RFG OUT ZERO Force ramp function generator output to Zero Drive ramps to stop current and DC voltage limits in force 5 RAMP_HOLD 1 RFG OUT ENABLED Enable ramp function Enter RAMP...

Page 530: ...OP 1 Stop Stops according to either the stop mode parameter or the stop mode requests bits 7 and 8 Simultaneous STOP and START commands result in a stop command 0 no op 1 START 1 Start 0 no op 2 REVERSE 1 Reverse direction This bit XOR d with the sign of the reference defines direction 0 Forward direction 3 LOCAL 1 Local mode When the fieldbus sets this bit it steals control and the bypass moves t...

Page 531: ...eference field bus steals the control 0 FB Local mode for control word requested 17 FBLOCAL_REF 1 FB Local mode for control word requested 0 FB Local mode for control word requested 18 START_DISABLE1 1 Start disabled 1 Inverted Start Enable x2 When Start Enable is missing the drive doesn t set STARTED status bit 0 Start enabled 1 on 19 START_DISABLE2 1 Start disabled 2 0 Start enabled 2 on DCU Pro...

Page 532: ...ITCH ON 0 NOT READY TO SWITCH ON 1 RDY_RUN 1 READY TO OPERATE 0 OFF1 ACTIVE 2 RDY_REF 1 OPERATION ENABLED 0 OPERATION INHIBITED 3 TRIPPED 0 1 FAULT 0 No fault 4 OFF_2_STA 1 OFF2 INACTIVE 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 INACTIVE 0 OFF3 ACTIVE 6 SWC_ON_INHIB 1 SWITCH ON INHIBIT ACTIVE 0 SWITCH ON INHIBIT NOT ACTIVE 7 ALARM 1 Warning alarm See Alarm listing in the Diagnostics section for details on ...

Page 533: ...e Status 0 READY 1 System is ready to receive start command 0 System is not ready 1 ENABLED 1 External run enable signal received 0 No external run enable signal received 2 STARTED 1 System has received start command 0 System has not received start command 3 RUNNING 1 System is modulating 0 System is not modulating 4 ZERO_SPEED 1 System is at zero speed 0 System has not reached zero speed 5 ACCELE...

Page 534: ... request is pending 0 No maintenance request is pending 18 DIRLOCK 1 Direction lock is ON Direction change is locked out 0 Direction lock is OFF 19 LOCALLOCK 1 Local mode lock is ON Local mode is locked out 0 Local mode lock is OFF 20 CTL_MODE 1 Drive is in vector control mode 0 Drive is in scalar control mode 21 25 Reserved 26 REQ_CTL 1 Copy the control word 0 no op 27 REQ_REF1 1 Reference 1 requ...

Page 535: ... is running and follows the given reference See table below Step CONTROL WORD Value Description 1 CW 0000 0000 0000 0110 This CW value changes the bypass state to READY TO SWITCH ON 2 Wait at least 100 ms before proceeding 3 CW 0000 0000 0000 0111 This CW value changes the bypass state to READY TO OPERATE 4 CW 0000 0000 0000 1111 This CW value changes the bypass state to OPERATION ENABLED The driv...

Page 536: ...state SWITCH ON INHIBITED NOT READY TO SWITCH ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE OPERATION ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW Bit5 1 CW Bit6 0 C CW Bit6 1 SW Bit8 1 D A D OPERATING OFF3 ACTIVE This state tran...

Page 537: ...ass ABB Bypass Profile CONTROL WORD Bit Name Value Description Comments 0 START 1 Start 0 Stop 1 RESET 0 1 Reset command Fault reset Edge sensitive Other no op 2 RUN_DISABLE 1 Run disabled Inverted Run Enable The STARTED status bit may be set even when Run Enable is missing 0 Run enable on 3 FBLOCAL_CTL 1 FB Local mode for control word requested Field bus sets these bits to move the bypass to fiel...

Page 538: ...V FULL 0 N A N A N A 1 N A N A N A 2 N A REVERSE N A 3 N A N A N A 4 N A RESET RAMP_OUT_ZERO 5 RAMP_HOLD EXT2 RAMP_HOLD 6 RAMP_IN_ZERO N A RAMP_IN_ZERO 7 RESET STP_MODE_R RESET 8 N A STP_MODE_EM N A 9 N A STP_MODE_C N A 10 N A RAMP_2 REMOTE_CMD ref only 11 EXT2 RAMP_OUT_0 EXT2 12 N A RAMP_HOLD N A 13 N A RAMP_IN_0 N A 14 N A REQ_LOCALLOCK N A 15 N A TORQLIM2 N A 16 N A N A N A 17 N A FBLOCAL_REF N...

Page 539: ...r is running 0 Motor is not modulating 4 FIELDBUS_LOCAL 1 Bypass is in fieldbus local mode Field bus is controlling all inputs that can have COMM setting 0 Bypass is not in fieldbus local mode 5 FAULT 1 Bypass is in fault state 0 No faults 6 ALARM 1 Alarm is on 0 No alarms 7 Reserved 8 REQ_CTL 1 Control word requested in this channel This bit set indicates that the bypass is expecting at least one...

Page 540: ...sing the drive device ID and possible on the bypass by using the bypass device ID These registers are summarized in Error Reference source not found Reminder stop and enable related bits are valid at only one device subject to the status of bypass parameter 16 25 COMM CTRL 13 15 Reserved MODBUS Registers 0xxxx MODBUS Ref Bit Bypass Device ID BCU PROFILE 00001 0 START 00002 1 RESET 00003 2 RUN_DISA...

Page 541: ...ts 1 32 These registers are summarized in the following table 00033 Bypas Relay Output 1 00034 Bypas Relay Output 2 00035 Bypas Relay Output 3 00036 Bypas Relay Output 4 00037 Bypas Relay Output 5 00038 N A 1 1 1 MODBUS Registers 1xxxx MODBUS Ref Bit Bypass Device ID BCU PROFILE 10001 0 READY 10002 1 ENABLED 10003 2 STARTED 10004 3 RUNNING 10005 4 FIELDBUS_LOCAL 10006 5 FAULT 10007 6 ALARM 10008 7...

Page 542: ...ntrol and actual values These registers are descibed in the table below 40101 49999 map to bypass parameters 0101 9999 Register addresses that do not correspond to bypass parameters are invalid If there is an attempt to read or write outside the parameters addresses the Modbus interface returns an exception code to the controller 10020 19 N A 10021 20 10022 21 10023 22 10024 23 10025 24 10026 25 1...

Page 543: ...xxx registers above 40099 see the drive parameter list e g 40102 is parameter 0102 Note All parameters referenced are bypass parameters MODBUS Registers 40001 to 40099 MODBUS Ref Internal location All profiles Bypass Device ID 40001 Control Word Maps directly to BCU profile control word 40004 Status Word Maps directly to BCU profile status word ...

Page 544: ...2 198 ACH550 E Clipse Bypass User s Manual Embedded fieldbus ...

Page 545: ...ntrol system using one of the following protocols Profibus DP LonWorks DeviceNet Ethernet IP Modbus TCP IP The E Clipse Bypass detects automatically which communication protocol is used by the plug in fieldbus adapter The default settings for each protocol assume that the profile used is the protocol s industry standard drive profile e g PROFIdrive for PROFIBUS AC DC Drive for DeviceNet All of the...

Page 546: ...s Control Word The CONTROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus controller sends the CONTROL WORD to the drive The drive switches between states according to the bit coded instructions in the CONTROL WORD Using the CONTROL WORD requires that The drive is in remote REM control The serial communication channel is defined as the source for controll...

Page 547: ...s complement of the corresponding positive reference value The use of a second reference REF2 is supported only when a protocol is configured for the ABB Drives profile Reference scaling is fieldbus type specific See the user s manual provided with the FBA module and or the following sections as appropriate ABB drives profile technical data Generic profile technical data Actual Values Actual Value...

Page 548: ...pin connector Mounting procedure Note Install the input power and motor cables first 1 Insert the module carefully into the bypass expansion slot until the retaining clips lock the module into position 2 Fasten the screw included to the stand off Note Correct installation of the screw is essential for fulfilling the EMC requirements and for proper operation of the module 3 Open the appropriate kno...

Page 549: ...5126 take affect only after the drive power is cycled Parameters 5128 5133 provide data about the FBA module currently installed e g component versions and status Parameters 5401 5410 provide parameter mapping data from E Clipse Bypass to field controller Parameters 5501 5510 provide parameter mapping data from fieldbus controller to E Clipse Bypass To map ACH550 parameters in groups 54 or 55 prog...

Page 550: ...eldbus controller supplied reference word s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent Note Multiple references are supported only when using the ABB Drives profile Reference scaling Where required REFERENCES can be scaled See the Reference scaling in the following sections as appropriate ABB drives profile technical data Generic profi...

Page 551: ...ocol Reference 1401 RELAY OUTPUT 1 35 COMM 36 COMM 1 Relay Output 1 controlled by fieldbus 1402 RELAY OUTPUT 2 Relay Output 2 controlled by fieldbus 1403 RELAY OUTPUT 3 Relay Output 3 controlled by fieldbus 14101 RELAY OUTPUT 4 Relay Output 4 controlled by fieldbus 14111 RELAY OUTPUT 5 Relay Output 5 controlled by fieldbus 14121 RELAY OUTPUT 6 Relay Output 6 controlled by fieldbus Drive Parameter ...

Page 552: ...d meanings established by the protocol This feedback does not require drive configuration The following table lists a sample of feedback data For a complete listing see all parameters listed in Complete parameter descriptions Drive Parameter Value Description Protocol Reference 4010 SETPOINT SEL 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoint is 0135 value AI1 Drive Parameter Protocol Reference 010...

Page 553: ...ol data required by the drive bypass The following sections describe at a general level the configuration required for each control function The last column in each table below is deliberately blank See the User s Manual supplied with the FBA module for the appropriate entry Start stop direction control Using the fieldbus for start stop control of the system requires Bypass parameter values set as...

Page 554: ...ference which is protocol dependent Bypass Parameter Value Setting Protocol Reference 1602 RUN ENABLE 2 COMM Not Recommended Run enable by fieldbus 1603 START ENABLE 1 2 COMM Not Recommended Source for start enable 1 is the fieldbus Command word 1604 START ENABLE 2 2 COMM Not Recommended Source for start enable 2 is the fieldbus Command word 1605 START ENABLE 3 2 COMM Not Recommended 1606 START EN...

Page 555: ...O 4 5 STATUS Relay 4 5 status Drive Parameter Value Description Protocol Reference 3004 COMM LOSS 0 NOT SEL 1 FAULT 2 CONST SP7 3 LAST SPEED Set for appropriate drive response 3005 COMM FAULT TIME Set time delay before acting on a communication loss Bypass Parameter Description Protocol Reference System Ready System is ready to accept start command either mode System Enabled System is enabled to s...

Page 556: ... requesting fault codes using this specification For profiles that support this specification the profile documentation defines the proper fault request process DI3 Status Bypass digital input 3 status DI4 Status Bypass digital input 4 status DI5 Status Bypass digital input 5 status DI6 Status Bypass digital input 6 status RO1 Status Bypass relay output 1 status RO2 Status Bypass relay output 2 st...

Page 557: ...PEX PWR 5414h 21 CURR MEAS 2211h 22 SUPPLY PHASE 3130h 23 ENCODER ERR 7301h 24 OVERSPEED 7310h 25 Reserved FF80h 26 DRIVE ID 5400h 27 CONFIG FILE 630Fh 28 SERIAL 1 ERR 7510h 29 EFB CONFIG FILE 6306h 30 FORCE TRIP FF90h 31 EFB 1 FF92h 32 EFB 2 FF93h 33 EFB 3 FF94h 34 MOTOR PHASE FF56h 35 OUTPUT WIRING FF95h 36 INCOMP SWTYPE 630Fh 101 SERF CORRUPT FF55h 102 Reserved FF55h 103 SERF MACRO FF55h 104 Re...

Page 558: ...d As described earlier in Control interface the CONTROL WORD is the principal means for controlling the drive from a fieldbus system 203 DSP T3 OVERLOAD 6100h 204 DSP STACK ERROR 6100h 205 Reserved 5000h 206 OMIO ID ERROR 5000h 207 EFB LOAD ERR 6100h 1000 PAR HZRPM 6320h 1001 PAR PFAREFNG 6320h 1002 Reserved obsolete 6320h 1003 PAR AI SCALE 6320h 1004 PAR AO SCALE 6320h 1005 PAR PCU 2 6320h 1006 E...

Page 559: ...0 EMERGENCY STOP Drive stops within in time specified by parameter 2208 Normal command sequence Enter OFF3 ACTIVE Proceed to SWITCH ON INHIBITED WARNING Be sure motor and driven equipment can be stopped using this mode 3 INHIBIT OPERATION 1 OPERATION ENABLED Enter OPERATION ENABLED Note the Run enable signal must be active See 1601 If 1601 is set to COMM this bit also actives the Run Enable signal...

Page 560: ...e locked 11 EXT CTRL LOC 1 EXT2 SELECT Select external control location 2 EXT2 Effective if 1102 COMM 0 EXT1 SELECT Select external control location 1 EXT1 Effective if 1102 COMM 12 15 Unused ABB Drives Profile FBA STATUS WORD Bit Name Value Description Correspond to states boxes in the state diagram 0 RDY_ON 1 READY TO SWITCH ON 0 NOT READY TO SWITCH ON 1 RDY_RUN 1 READY TO OPERATE 0 OFF1 ACTIVE ...

Page 561: ...mit Bit remains 1 until supervised parameter s value supervision low limit See group 32 Supervision 0 Supervised parameter s value supervision low limit Bit remains 0 until supervised parameter s value supervision high limit See group 32 Supervision 11 EXT CTRL LOC 1 External control location 2 EXT2 selected 0 External control location 1 EXT1 selected 12 EXT RUN ENABLE 1 External Run Enable signal...

Page 562: ...O SWITCH ON OPERATION INHIBITED READY TO SWITCH ON READY TO OPERATE RFG OUTPUT ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1xx xx11 1111 CW Bit6 0 C CW xxxx x1xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE KEY State State change CW...

Page 563: ...1105 20000 corresponds to 100 Final reference limited by 1104 1105 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency REF2 32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency Torque 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 1...

Page 564: ...5 REF2 MAX ABB Drives Profile FBA Reference Value Setting AI Reference Scaling 0 50 200 100 0 5 par 1105 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 200 0 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient ...

Page 565: ...us reference interact to produce REFERENCE values REF1 and REF2 Note fieldbus references are bipolar that is they can be positive or negative ABB Drives Profile Parameter Value Setting AI Reference Scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Reference 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref...

Page 566: ...rive parameter Except as noted for Data Words 5 and 6 below scale the feedback integer using the resolution listed for the parameter in the Parameters section For example Data words 5 and 6 are scaled as follows Actual value mapping See the user s manual supplied with the FBA module Feedback Integer Parameter Resolution Scaled Value 1 0 1 mA 1 0 1 mA 0 1 mA 10 0 1 10 0 1 1 ABB Drives Profile Data ...

Page 567: ...US WORD content see the user s manual provided with the FBA module Reference As described earlier in Control interface the REFERENCE word is a speed or frequency reference Note REF2 is not supported by the Generic Drive profiles Reference scaling REFERENCE scaling is fieldbus type specific However at the drive the meaning of a 100 REFERENCE value is fixed as described in the table below For a deta...

Page 568: ...d divide by 100 For example 1 Assuming for the sake of this example that the Actual Value uses parameter 9908 MOT NOM SPEED as the 100 reference and that 9908 1500 rpm 2 Assuming for the sake of this example that the Actual Value uses parameter 9907 MOT NOM FREQ as the 100 reference and that 9907 500 Hz Actual value mapping See the user s manual supplied with the FBA module Feedback Integer Parame...

Page 569: ...the situation as an alarm Report the situation as a fault Red faults The bypass signals that it has detected a severe error or fault by Enabling the red Faulted LED on the bypass LED is either steady on or blinking Overriding the control panel display with the display of a fault code Stopping the motor if it was on The message reappears after 30 seconds if the control panel is not touched and the ...

Page 570: ... E Clipse Bypass User s Manual Diagnostics Correcting faults The recommended corrective action for faults is Use the following Fault listing table to find and address the root cause of the problem Reset the system ...

Page 571: ...f the contactor or after contact is commanded to open Defective Contactor Defective RBCU Disconnect incoming power from unit Check if contactor armature moves freely If armature moves freely then change the RBCU If armature does not move freely then change individual contactor M1 or the complete assembly RCSA 0x 3004 BYPASS COIL OPEN M2 contactor will not close when commanded to do so Loose J8 con...

Page 572: ...roper troubleshooting techniques Bypass Mode Check that J2 connector is firmly seated in RBCU Use clamp meter to verify mtr current vs display in parameter 0101 Check input voltage 3010 INP PHASE A LOSS Fault will be generated when the bypass contactor is requested to be closed and the RBCU does not sense voltage on Phase A Loose J7 connector Loose wiring on Contactor assembly Blown upstream fuse ...

Page 573: ... parameter 3002 fault will be generated Parameter 3003 is a percentage of motor power as defined in the drive via parameter 9909 Fault only applies to bypass mode Broken belt Check load Reset bypass keypad Check ACH550 manual fault code 17 for further action 3018 MAX CYCLE FAULT Supervisory Mode only Declared if bypass contactor is closed by supervisory control 16 times within a 1 hour period High...

Page 574: ...ged cable Bad RBCU Replace RBCU Replace RCSA unit 3024 DRV COIL SHORTED Coil characteristics are checked only on power up and coil current is greater than allowable values Shorted contactor coil Shorted damaged cable Bad RBCU Replace RBCU Replace RCSA unit 3027 INVALID SUB ASM Contactor assembly as recorded in the RBCU unit does not match drive information communicated via 485 link RBCU unit from ...

Page 575: ... available Group 112 Bypass not able to extract drive data on initial power up due to Bad cable connection between drive and bypass Communication improperly set in drive Parameter 9802 Application Macro improperly set in drive parameter 9902 Check Application macros section Proper seating of cable in drive and RBCU connector J3 Check drive parameter 9802 Modbus and 9902 E Clipse Check drive Group ...

Page 576: ...RBCU 3204 STACK OVERFLOW Program cycle is overloaded NA Contact ABB with information that proceeded fault Cycle Power Replace RBCU 3205 UNKNOWN CB Bypass control board type is unknown Firmware is not compatible with control board in RBCU Firmware 93F and greater compatible with all RCBU hardware Firmware 93D and earlier can only be loaded in RBCU Rev D and earlier 3206 UNKNOWN DRIVE Drive reports ...

Page 577: ... bypass History For reference the last five fault codes are stored into parameters 0401 0410 0419 0420 and 0421 For the most recent fault identified by parameter 0401 and Fault 2 identified by parameter 0410 the drive stores additional data in parameters 0402 0409 and 0411 00418 respectively to aid in troubleshooting a problem For example parameter 0405 stores the motor current at the time of the ...

Page 578: ...n Fault 3012 if the bypass contactor is closed Loose J8 connector Loose wiring on Contactor assembly Blown upstream fuse Check J8 connector Check red wire on input block Check incoming voltage phase to ground 4004 AUTO TRANSFER Message is displayed when the drive faults and the bypass switches to bypass mode as configured in Parameter 1608 Drive fault Check drive 4005 EXT COMM ERR Time between fie...

Page 579: ...connector is firmly seated in RBCU Check input voltage Does overload condition exist 4011 MTR UNDERLOAD Alarm comes at half the time of a mtr underload fault See fault 3017 for further text NA Parameter 3002 is the time Parameter 3003 is the level 4012 BYPASS DISABLED Alarm will be generated if parameter 1613 is set to Disable NA NA 4013 DRIVE LINK ERROR Same as Fault 3019 however will occur when ...

Page 580: ...put common on bypass when using external 24 v supply Check 24 Volts on RBCU unit Check for 24 volts on respective DI when condition is satisfied Check Parameter 0103 For status of digital input 4022 Selected by PAR 1622 START ENABLE 2 VIBRATION SWITCH LOW SUCTION PRES Alarm will occur when start order is given and the RUN Enable is not present Run Enable condition is not satisfied Bad 24v supply B...

Page 581: ...splayed if MODE LOCK 1629 is set to LOCAL MODE and the Auto key is pressed 4027 COMM CONFIG ERR Alarm is displayed if the drive and bypass MAC addresses are equal or invalid E Clipse parameters 5002 BP MAC ID 5302 DV MAC ID are set to the same value Change MAC address to unique values 4028 FBA PAR CONF Non embedded fieldbus has detected an error in Group 51 parameters Verify Group 51 parameters 40...

Page 582: ...m AUTO TRANSFER NOT TRANSFERRED TRANSFERRED Displays if the system is in Auto Transfer state or not Does not reflect to PAR 16 08 AUTO XFER value itself BYP OVERRIDE 1 NOT ACTIVATED ACTIVATED Status of Override 1 BYP OVERRIDE 2 NOT ACTIVATED ACTIVATED Status of Override 2 DRIVE FAULTED NO YES Displays if drive is faulted or not BYPASS FAULTED NO YES Displays if bypass is faulted or not SYSTEM STAR...

Page 583: ... to save value press the ENTER key in Parameter Edit State of a hidden parameter Should not be possible If hidden parameters are turned visible this message is not given 6 CAN T EDIT UNDER LO LIMIT Try to save value which is over LO LIMIT of the parameter Should not be possible when changing parameters from control panel 7 CAN T EDIT UNDER HI LIMIT Try to save value which is over HI LIMIT of the p...

Page 584: ...2 238 ACH550 E Clipse Bypass User s Manual Diagnostics ...

Page 585: ...s listed are similar in function to fuses listed in the ACH550 UH User s Manual physical characteristics may differ Fuses from other manufacturers can be used if they meet the ratings given in the table The fuses recommended in the table are UL recognized Drive input fuses are provided to disconnect the drive from power in the event that a component fails in the drive s power circuitry Since fast ...

Page 586: ...5 170M13722 or 170M2619 75 ACH550 xxR 221A 2 R6 315 100 ACH550 xxR 248A 2 R6 315 380 480 Volt Frame Size Drive Input Fuse Ratings HP Identification1 Amps 600V Bussmann Type 1 1 5 ACH550 xxR 03A3 4 R1 15 KTK R 15 2 ACH550 xxR 04A1 4 R1 15 KTK R 15 3 ACH550 xxR 06A9 4 R1 15 KTK R 15 5 ACH550 xxR 08A8 4 R1 15 KTK R 15 7 5 ACH550 xxR 012A 4 R1 15 KTK R 15 10 ACH550 xxR 015A 4 R2 30 KTK R 30 15 ACH550 ...

Page 587: ...equivalent input impedance provided by internal reactors that are standard in the drive 250 ACH550 xxR 316A 4 R8 400 JJS 400 300 ACH550 xxR 368A 4 R8 400 JJS 400 350 ACH550 xxR 414A 4 R8 600 JJS 600 400 ACH550 xxR 486A 4 R8 600 JJS 600 500 600 Volt Frame Size Drive Input Fuse Ratings HP Identification1 Amps 600V Bussmann Type 2 ACH550 xxR 02A7 6 R2 30 KTK R 30 3 ACH550 xxR 03A9 6 R2 30 KTK R 30 5 ...

Page 588: ... ACH550 VxR 012A 2 R1 5 ACH550 VxR 017A 2 R1 7 5 ACH550 VxR 024A 2 R2 8 40 in lbs 8 7 in lbs 10 ACH550 VxR 031A 2 R2 2 50 in lbs 2 50 in lbs 2 50 in lbs 15 ACH550 VxR 046A 2 R3 4 18 in lbs 2 0 120 in lbs 20 ACH550 VxR 059A 2 R3 25 ACH550 VxR 075A 2 R4 1 50 in lbs 1 55 in lbs 380 480 Volt Frame Size Maximum Wire Size Capacities of Power Terminals HP Identification Circuit Breaker Disconnect Switch ...

Page 589: ...mination Ground Lugs 2 ACH550 VxR 02A7 6 R2 8 62 in lbs 4 18 in lbs 6 30 in lbs 4 35 in lbs 3 ACH550 VxR 03A9 6 R2 5 ACH550 VxR 06A1 6 R2 7 5 ACH550 VxR 09A0 6 R2 10 ACH550 VxR 011A 6 R2 15 ACH550 VxR 017A 6 R2 20 ACH550 VxR 022A 6 R3 4 62 in lbs 1 55 in lbs 2 50 in lbs 2 50 in lbs 25 ACH550 VxR 027A 6 R3 30 ACH550 VxR 032A 6 R4 1 62 in lbs 2 0 120 in lbs 40 ACH550 VxR 041A 6 R4 50 ACH550 VxR 052A...

Page 590: ... in lbs 1 5 ACH550 BxR 06A6 2 R1 2 ACH550 BxR 07A5 2 R1 3 ACH550 BxR 012A 2 R1 5 ACH550 BxR 017A 2 R1 7 5 ACH550 BxR 024A 2 R2 10 ACH550 BxR 031A 2 R2 1 50 in lbs 1 50 in lbs 3 50 in lbs 3 50 in lbs 2 50 in lbs 2 50 in lbs 15 ACH550 BxR 046A 2 R3 4 18 in lbs 4 18 in lbs 2 0 120 in lbs 2 0 120 in lbs 20 ACH550 BxR 059A 2 R3 25 ACH550 BxR 075A 2 R4 1 55 in lbs 1 55 in lbs 30 ACH550 BxR 088A 2 R4 350...

Page 591: ... 015A 4 R2 15 ACH550 BxR 023A 4 R2 20 ACH550 BxR 031A 4 R3 1 50 in lbs 1 50 in lbs 2 50 in lbs 2 50 in lbs 2 50 in lbs 2 50 in lbs 25 ACH550 BxR 038A 4 R3 4 18 in lbs 4 18 in lbs 30 ACH550 BxR 045A 4 R3 40 ACH550 BxR 059A 4 R4 2 0 120 in lbs 2 0 120 in lbs 50 ACH550 BxR 072A 4 R4 1 55 in lbs 1 55 in lbs 60 ACH550 BxR 078A 4 R4 1 70 in lbs 1 70 in lbs 75 ACH550 BxR 097A 4 R4 350 MCM 274 in lbs 350 ...

Page 592: ...6 R2 8 62 in lbs 8 62 in lbs 4 18 in lbs 4 18 in lbs 6 30 in lbs 6 30 in lbs 4 35 in lbs 4 35 in lbs 3 ACH550 BxR 03A9 6 R2 5 ACH550 BxR 06A1 6 R2 7 5 ACH550 BxR 09A0 6 R2 10 ACH550 BxR 011A 6 R2 15 ACH550 BxR 017A 6 R2 20 ACH550 BxR 022A 6 R3 1 62 in lbs 1 62 in lbs 1 55 in lbs 1 55 in lbs 2 50 in lbs 2 50 in lbs 2 50 in lbs 2 50 in lbs 25 ACH550 BxR 027A 6 R3 30 ACH550 BxR 032A 6 R4 2 0 120 in l...

Page 593: ... drive output contactor and the bypass contactor are interlocked to prevent back feeding applying line voltage to the ACH550 output terminals Motor Overload Protection Motor overload protection is set using the ACH550 drive control panel Refer to ACH550 UH User s manual The overload protection parameters set on the ACH550 drive are used by both the drive and the bypass In the Drive mode motor over...

Page 594: ...elay coils mounted across control panel outputs require diodes see figure Bypass control unit terminals The following table provides specifications for the E Clipse Bypass s control unit terminals Control Connection Specifications Digital Inputs Digital input impedance 1 5 k Maximum voltage for digital inputs is 30 V AC DC Relays Digital Outputs Max contact voltage 30 V DC 250 V AC Max contact cur...

Page 595: ...A6 2 R1 VX1 1 2 ACH550 VxR 07A5 2 R1 VX1 1 3 ACH550 VxR 012A 2 R1 VX1 1 5 ACH550 VxR 017A 2 R1 VX1 1 7 5 ACH550 VxR 024A 2 R2 VX1 2 10 ACH550 VxR 031A 2 R2 VX1 3 15 ACH550 VxR 046A 2 R3 VX1 3 20 ACH550 VxR 059A 2 R3 VX1 3 25 ACH550 VxR 075A 2 R4 VX1 4 480 Volt Base Drive Frame Size Dimension Reference Page 2 253 HP Type Code1 UL Type NEMA 1 1 1 5 ACH550 VxR 03A3 4 R1 VX1 1 2 ACH550 VxR 04A1 4 R1 V...

Page 596: ...0 VxR 041A 6 R4 VX1 4 50 ACH550 VxR 052A 6 R4 VX1 4 60 ACH550 VxR 062A 6 R4 VX1 4 208 240 Volt Base Drive Frame Size Dimension Reference Pages 2 254 2 256 HP Type Code1 UL Type NEMA 1 UL Type NEMA 12 UL Type NEMA 3R 1 ACH550 BxR 04A6 2 R1 BX1 1 BX12 1 BX3R 1 1 5 ACH550 BxR 06A6 2 R1 BX1 1 BX12 1 BX3R 1 2 ACH550 BxR 07A5 2 R1 BX1 1 BX12 1 BX3R 1 3 ACH550 BxR 012A 2 R1 BX1 1 BX12 1 BX3R 1 5 ACH550 B...

Page 597: ...0 BxR 012A 4 R1 BX1 1 BX12 1 BX3R 1 10 ACH550 BxR 015A 4 R2 BX1 2 BX12 2 BX3R 2 15 ACH550 BxR 023A 4 R2 BX1 2 BX12 2 BX3R 2 20 ACH550 BxR 031A 4 R3 BX1 3 BX12 3 BX3R 3 25 ACH550 BxR 038A 4 R3 BX1 3 BX12 3 BX3R 3 30 ACH550 BxR 045A 4 R3 BX1 3 BX12 3 BX3R 3 40 ACH550 BxR 059A 4 R4 BX1 4 BX12 4 BX3R 4 50 ACH550 BxR 072A 4 R4 BX1 4 BX12 4 BX3R 4 60 ACH550 BxR 078A 4 R4 BX1 4 BX12 4 BX3R 4 75 ACH550 Bx...

Page 598: ... 2 BX12 2 BX3R 2 7 5 ACH550 BxR 09A0 6 R2 BX1 2 BX12 2 BX3R 2 10 ACH550 BxR 011A 6 R2 BX1 2 BX12 2 BX3R 2 15 ACH550 BxR 017A 6 R2 BX1 2 BX12 2 BX3R 2 20 ACH550 BxR 022A 6 R3 BX1 3 BX12 3 BX3R 3 25 ACH550 BxR 027A 6 R3 BX1 3 BX12 3 BX3R 3 30 ACH550 BxR 032A 6 R4 BX1 4 BX12 4 BX3R 4 40 ACH550 BxR 041A 6 R4 BX1 4 BX12 4 BX3R 4 50 ACH550 BxR 052A 6 R4 BX1 4 BX12 4 BX3R 4 60 ACH550 BxR 062A 6 R4 BX1 4 ...

Page 599: ... UL Type 1 NEMA 1 Mounting Dimensions mm inches UL Type 1 NEMA 1 Dimensions and Weights mm kg inches lbs H1 W1 Mounting Hardware Height H Width W Depth D Weight Dimensions Drawing VX1 1 1004 39 5 98 3 9 M6 0 25 1021 40 2 136 5 4 256 10 1 15 33 3AUA0000016371 Sheet 1 VX1 2 1103 43 4 98 3 9 M6 0 25 1120 44 1 136 5 4 262 10 3 18 40 3AUA0000016372 Sheet 1 VX1 3 1180 46 5 160 6 3 M6 0 25 1211 47 7 214 ...

Page 600: ... 320 12 6 M10 0 375 842 33 2 443 17 4 343 13 5 35 4 78 3AUA0000016375 Sheet 1 BX1 2 810 31 9 320 12 6 M10 0 375 842 33 2 443 17 4 343 13 5 38 1 84 3AUA0000016375 Sheet 1 BX1 3 918 36 1 400 15 7 M10 0 375 950 37 4 521 20 5 389 15 3 54 4 120 3AUA0000016378 Sheet 1 BX1 4 918 36 1 400 15 7 M10 0 375 950 37 4 521 20 5 389 15 3 62 6 138 3AUA0000016378 Sheet 1 BX1 5 1175 46 3 600 23 6 M10 0 375 1212 47 7...

Page 601: ...20 12 6 M10 0 375 842 33 2 443 17 4 343 13 5 35 4 78 3AUA0000016376 Sheet 1 BX12 2 810 31 9 320 12 6 M10 0 375 842 33 2 443 17 4 343 13 5 38 1 84 3AUA0000016376 Sheet 1 BX12 3 918 36 1 400 15 7 M10 0 375 950 37 4 521 20 5 389 15 3 54 4 120 3AUA0000016379 Sheet 1 BX12 4 918 36 1 400 15 7 M10 0 375 950 37 4 521 20 5 389 15 3 62 6 138 3AUA0000016379 Sheet 1 BX12 5 1175 46 3 600 23 6 M10 0 375 1380 54...

Page 602: ...s mm inches UL Type 3R NEMA 3R Dimensions and Weights mm kg inches lbs H1 W1 Mounting Hardware Height H Width W Depth D Weight Dimensions Drawing BX3R 1 810 31 9 320 12 6 M10 0 375 865 34 452 17 8 343 13 5 58 128 3AUA0000016377 Sheet 1 BX3R 2 810 31 9 320 12 6 M10 0 375 865 34 452 17 8 343 13 5 61 134 3AUA0000016377 Sheet 1 BX3R 3 918 36 1 400 15 7 M10 0 375 968 38 1 530 20 9 389 15 3 80 176 3AUA0...

Page 603: ... 2 157 pics summary 2 156 services supported 2 156 support matrix 2 159 2 169 binary input BACnet object listing 2 160 2 170 N2 object listing 2 113 2 119 binary output BACnet object listing 2 160 2 170 N2 object listing 2 115 2 120 branch circuit protection 2 239 bypass contactors description 2 247 C circuit breaker settings 2 28 comm EFB actual value scaling 2 99 actual values 2 97 analog output...

Page 604: ...gital input specifications 2 248 digital output specifications 2 248 dimensions ACH550 BxR UL Type 12 NEMA 12 2 255 ACH550 BxR UL Type 1 NEMA 1 2 254 ACH550 BxR UL Type 3R NEMA 3R 2 256 ACH550 Vx UL Type 1 NEMA 1 2 253 DIP switch location 2 28 settings 2 28 drive device type N2 2 111 EFB comm installation 2 83 FBA module installation 2 202 Drive Link Recovery Procedure 2 22 E e clipse bypass diagr...

Page 605: ... 109 N2 DDL file 2 116 2 122 O object virtual description 2 109 Operating Modes 2 37 overload pot location 2 28 relay motor protection 2 247 P parameter config for non e clipse bypass macro 2 22 PCU 1 power control unit fault code 2 212 PID setpoint source EFB comm activate 2 96 setpoint source FBA comm activate 2 206 planning EFB comm 2 82 FBA comm 2 201 profiles abb drives overview 2 182 comm EF...

Page 606: ...nel 2 22 type code 2 10 U underload pot location 2 28 V virtual object N2 2 109 voltage rating code 2 10 W warning automatic start up 2 4 dangerous voltages 2 3 disconnecting device disconnecting means 2 4 EM1 EM3 F1 and F2 screws 2 4 filter on IT system 2 4 high temperatures 2 4 listing 2 3 not field repairable 2 4 parallel control connections 2 3 qualified installer 2 3 wiring control 2 20 line ...

Page 607: ...ACH550 PCR PDR User s Manual 3 1 ACH550 PCR PDR Packaged Drives with Disconnect 1 550 HP User s Manual 2012 ABB All Rights Reserved ...

Page 608: ......

Page 609: ...ING The ACH550 adjustable speed AC drive should ONLY be installed by a qualified electrician WARNING Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 L1 L2 L3 and U2 V2 W2 T1 T2 T3 and depending on the frame size UDC and UDC or BRK and BRK WARNING Dangerous voltage is present when input power is connected After disconnecting the supply wait at lea...

Page 610: ...g means instead use the control panel keys or commands via the I O board of the drive The maximum allowed number of charging cycles of the DC capacitors i e power ups by applying power is five in ten minutes WARNING Never attempt to repair a malfunctioning ACH550 contact the factory or your local Authorized Service Center for repair or replacement WARNING The ACH550 will start up automatically aft...

Page 611: ...pplement to ACH550 UH User s Manual 3 11 Maintenance Maintenance intervals 3 17 Enclosure air filter replacement UL Type NEMA 12 hinged door wall mount enclosures 3 18 Enclosure air filter replacement UL Type NEMA 12 floor mount enclosures 3 18 Technical data Input power connections supplement to ACH550 UH User s Manual 3 19 Dimensional references 3 25 Dimensions and weights supplement to ACH550 U...

Page 612: ...3 6 ACH550 UH User s Manual Table of contents ...

Page 613: ...ower may cause serious injury or death Application This manual contains supplemental information that is unique to ACH550 input disconnect configurations PCR or PDR Refer to the base manual ACH550 UH HVAC User s Manual 1 550 HP on page 1 1 for all other information Input disconnect features and functions The ACH550 with Input Disconnect is an ACH550 AC adjustable frequency drive packaged with an i...

Page 614: ...tions and identifies the major components Operating Handle ACH550 Drive for Disconnect Switch or Circuit Breaker UL Type NEMA 1 12 UL Type NEMA 1 12 UL Type NEMA 1 12 Floor Mount UL Type NEMA 3R Enclosures Control Panel Vertical Construction Enclosures Hinged Door Wall Mount Enclosures Enclosures ACH550 Drive Control Panel with Hinged Cover ...

Page 615: ...Additional Reference in this Manual PREPARE for installation Preparing for installation Drive identification on page 3 10 Note Some instructions in this document vary depending on the drive s frame size To read the Ratings table you need the Output current rating entry from the Type code see page 3 10 Also see Suitable mounting location on page 3 11 PREPARE the mounting location Prepare the mounti...

Page 616: ... Series Construction UH Base Drive BCR E Clipse Bypass with circuit breaker BDR E Clipse Bypass with disconnect switch CC Classic Bypass with circuit breaker CD Classic Bypass with disconnect switch PCR Drive with circuit breaker PDR Drive with disconnect switch VCR Vertical bypass with circuit breaker VDR Vertical bypass with disconnect switch Output current rating See ratings chart for details V...

Page 617: ...UH User s Manual WARNING Metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from all shavings or debris Do not connect or disconnect input or output power wiring or control wires when...

Page 618: ...Terminals Gnd UL Type NEMA 1 12 UL Type NEMA 1 12 Enclosures Enclosures Input Power Terminals I O Conduit Bottom I O Conduit Top Vertical Construction Hinged Door Wall Mount I O Conduit Bottom Input Power Terminals Disconnect Switch or Circuit Breaker UL Type NEMA 3R Enclosures ACH550 Motor Terminals Ground Lug RHTR Temperature HI LO Jumper X1 Heater ON Temperature Heater OFF Temperature Default S...

Page 619: ...with Input Disconnect units are configured for wiring access from the top and include a removable conduit mounting plate The following figure shows the wiring connection points Refer to the ACH550 UH User s Manual page 1 315 for control connections to the drive ACH550 Input Power Terminals Motor Terminals Ground Lug Bar Disconnect Switch or Circuit Breaker ...

Page 620: ...nals on disconnect switches for the following rated ACH550 PDR products is 7 in lbs Do not use a power driver or over tighten to prevent breaking screw heads or stripping the terminal 230 VAC 460 VAC 600 VAC 04A6 2 03A3 4 02A7 6 06A6 2 04A1 4 03A9 6 07A5 2 06A9 4 06A1 6 012A 2 08A8 4 09A0 6 017A 2 012A 4 011A 6 024A 2 015A 4 017A 6 031A 2 023A 4 Input Power Input Power UL Type NEMA 1 12 UL Type NE...

Page 621: ...ower Failure to disconnect line power could result in death or serious injury Note For the remainder of the wiring motor and control wiring refer to the ACH550 UH User s Manual Input Power UL Type NEMA 3R Enclosures RHTR Temperature HI LO Jumper X1 Heater ON Temperature Heater OFF Temperature Default Setting X1 jumper in LO position 14 4 C 58 F 21 4 C 70 5 F Alternate Setting X1 jumper in HI posit...

Page 622: ...3 16 ACH550 PCR PDR User s Manual Installation ...

Page 623: ...e air filters UL Type NEMA 3R enclosures PX3R 5 and higher Check every 3 months Replace as needed See PX3R dimensional information on page 3 30 Check replace floor mount enclosure exhaust air filter Floor mount UL Type NEMA 12 enclosures Check every 6 months Replace as needed See Maintenance in ACH550 UH User s Manual and Enclosure air filter replacement UL Type NEMA 12 hinged door wall mount encl...

Page 624: ...ter bracket and replace as appropriate 4 With the filter in the filter bracket align the hooks on the bracket with the slots in the enclosure base and press the hooks up into the slots 5 Slide the filter bracket back making sure that the hooks catch on the enclosure 6 Replace the mounting screw Tighten until the gasket on the bracket is about 50 compressed Enclosure air filter replacement UL Type ...

Page 625: ...uct includes fuses of a lower rating either rating may be used 208 240 Volt Frame Size Drive Input Fuse Ratings HP Type Code1 Amps 600V Bussmann Type 1 ACH550 PDR 04A6 2 R1 15 KTK R 15 1 5 ACH550 PDR 06A6 2 R1 15 KTK R 15 2 ACH550 PDR 07A5 2 R1 15 KTK R 15 3 ACH550 PDR 012A 2 R1 15 KTK R 15 5 ACH550 PDR 017A 2 R1 30 KTK R 30 7 5 ACH550 PDR 024A 2 R2 30 KTK R 30 10 ACH550 PDR 031A 2 R2 60 JJS 60 15...

Page 626: ...JS 60 25 ACH550 PDR 038A 4 R3 60 JJS 60 30 ACH550 PDR 045A 4 R3 100 JJS 100 30 ACH550 PDR 044A 4 R4 100 JJS 100 40 ACH550 PDR 059A 4 R4 100 JJS 100 50 ACH550 PDR 072A 4 R4 100 JJS 100 60 ACH550 PDR 078A 4 R4 100 JJS 100 75 ACH550 PxR 097A 4 R4 200 170M13702 or 170M2617 60 ACH550 PxR 077A 4 R5 125 170M1368 75 ACH550 PxR 096A 4 R5 125 170M13682 100 ACH550 PxR 125A 4 R5 200 170M13702 or 170M2617 100 ...

Page 627: ...R 02A7 6 R2 15 KTK R 15 3 ACH550 PDR 03A9 6 R2 15 KTK R 15 5 ACH550 PDR 06A1 6 R2 15 KTK R 15 7 5 ACH550 PDR 09A0 6 R2 15 KTK R 15 10 ACH550 PDR 011A 6 R2 30 KTK R 30 15 ACH550 PDR 017A 6 R2 30 KTK R 30 20 ACH550 PDR 022A 6 R3 60 JJS 60 25 ACH550 PDR 027A 6 R3 60 JJS 60 30 ACH550 PDR 032A 6 R4 100 JJS 100 40 ACH550 PDR 041A 6 R4 100 JJS 100 50 ACH550 PDR 052A 6 R4 100 JJS 100 60 ACH550 PDR 062A 6 ...

Page 628: ... Refer to Drive s power connection terminals in the ACH550 UH HVAC User s Manual on page 1 307 10 35 in lbs 10 35 in lbs 1 5 ACH550 PxR 06A6 2 R1 2 ACH550 PxR 07A5 2 R1 3 ACH550 PxR 012A 2 R1 5 ACH550 PxR 017A 2 R1 7 5 ACH550 PxR 024A 2 R2 6 45 in lbs 6 45 in lbs 8 7 in lbs 8 7 in lbs 6 35 in lbs 6 35 in lbs 10 ACH550 PxR 031A 2 R2 15 ACH550 PxR 046A 2 R3 3 50 in lbs 3 50 in lbs 4 18 in lbs 4 18 i...

Page 629: ...7 in lbs 8 7 in lbs 6 35 in lbs 6 35 in lbs 15 ACH550 PxR 023A 4 R2 20 ACH550 PxR 031A 4 R3 3 50 in lbs 3 50 in lbs 3 50 in lbs 3 50 in lbs 25 ACH550 PxR 038A 4 R3 4 18 in lbs 4 18 in lbs 30 ACH550 PxR 045A 4 R3 40 ACH550 PxR 059A 4 R4 1 50 in lbs 1 50 in lbs 1 50 in lbs 1 50 in lbs 50 ACH550 PxR 072A 4 R4 1 55 in lbs 1 55 in lbs 60 ACH550 PxR 078A 4 R4 1 50 in lbs 1 62 in lbs 75 ACH550 PxR 097A 4...

Page 630: ...o Drive s power connection terminals in the ACH550 UH HVAC User s Manual on page 1 307 6 35 in lbs 6 35 in lbs 3 ACH550 PxR 03A9 6 R2 5 ACH550 PxR 06A1 6 R2 7 5 ACH550 PxR 09A0 6 R2 10 ACH550 PxR 011A 6 R2 15 ACH550 PxR 017A 6 R2 20 ACH550 PxR 022A 6 R3 3 62 in lbs 3 62 in lbs 3 50 in lbs 3 50 in lbs 25 ACH550 PxR 027A 6 R3 30 ACH550 PxR 032A 6 R4 1 62 in lbs 1 62 in lbs 4 18 in lbs 4 18 in lbs 2 ...

Page 631: ...PX12 1 PX3R 1 2 ACH550 PxR 07A5 2 7 5 R1 PX1 1 PX12 1 PX3R 1 3 ACH550 PxR 012A 4 11 8 R1 PX1 1 PX12 1 PX3R 1 5 ACH550 PxR 017A 2 16 7 R1 PX1 1 PX12 1 PX3R 1 7 5 ACH550 PxR 024A 2 24 2 R2 PX1 2 PX12 2 PX3R 2 10 ACH550 PxR 031A 2 30 8 R2 PX1 2 PX12 2 PX3R 3 15 ACH550 PxR 046A 2 46 2 R3 PX1 3 PX12 3 PX3R 3 20 ACH550 PxR 059A 2 59 4 R3 PX1 3 PX12 3 PX3R 3 25 ACH550 PxR 075A 2 74 8 R4 PX1 4 PX12 4 PX3R...

Page 632: ...R 031A 4 31 R3 PX1 3 PX12 3 PX3R 3 25 ACH550 PxR 038A 4 38 R3 PX1 3 PX12 3 PX3R 3 30 ACH550 PxR 045A 4 44 R3 PX1 3 PX12 3 PX3R 3 40 ACH550 PxR 059A 4 59 R4 PX1 4 PX12 4 PX3R 4 50 ACH550 PxR 072A 4 72 R4 PX1 4 PX12 4 PX3R 4 60 ACH550 PxR 078A 4 77 R4 PX1 4 PX12 4 PX3R 4 75 ACH550 PxR 097A 4 96 R4 PX1 5 PX12 5 PX3R 5 100 ACH550 PxR 125A 4 124 R5 PX1 5 PX12 5 PX3R 6 125 ACH550 PxR 157A 4 157 R6 PX1 6...

Page 633: ...50 PxR 09A0 6 9 R2 PX1 2 PX12 2 PX3R 2 10 ACH550 PxR 011A 6 11 R2 PX1 2 PX12 2 PX3R 2 15 ACH550 PxR 017A 6 17 R2 PX1 2 PX12 2 PX3R 2 20 ACH550 PxR 022A 6 22 R3 PX1 3 PX12 3 PX3R 3 25 ACH550 PxR 027A 6 27 R3 PX1 3 PX12 3 PX3R 3 30 ACH550 PxR 032A 6 32 R4 PX1 4 PX12 4 PX3R 4 40 ACH550 PxR 041A 6 41 R4 PX1 4 PX12 4 PX3R 4 50 ACH550 PxR 052A 6 52 R4 PX1 4 PX12 4 PX3R 4 60 ACH550 PxR 062A 6 62 R4 PX1 4...

Page 634: ...MA 1 Dimensions and Weights mm kg inches lbs H1 W1 Mouting Hardware Height H Weight W Depth D Weight Dimension Drawing PX1 1 712 28 98 3 9 M6 0 25 729 28 7 198 7 8 283 11 2 15 33 3AUA000008216 Sheet 1 PX1 2 812 32 98 3 9 M6 0 25 829 32 6 198 7 8 295 11 6 19 42 3AUA000008218 Sheet 1 PX1 3 983 38 7 160 6 3 M6 0 25 1013 39 9 260 10 2 304 11 9 34 75 3AUA000008220 Sheet 1 PX1 4 1117 44 160 6 3 M6 0 25 ...

Page 635: ...1 W1 Mouting Hardware Height H Weight W Depth D Weight Drawing Dimension PX12 1 712 28 98 3 9 M6 0 25 744 29 3 221 8 7 283 11 2 17 37 3AUA0000008216 Sheet 2 PX12 2 812 32 98 3 9 M6 0 25 844 33 2 221 8 7 295 11 6 21 46 3AUA0000008218 Sheet 2 PX12 3 983 38 7 160 6 3 M6 0 25 1030 40 6 267 10 5 304 11 9 36 79 3AUA0000008220 Sheet 2 PX12 4 1117 44 160 6 3 M6 0 25 1163 45 8 267 10 5 332 13 1 45 99 3AUA0...

Page 636: ...Type NEMA 3R Mounting Dimensions mm inches UL Type NEMA 3R Dimensions and Weights mm kg inches lbs H1 W1 Mouting Hardware Height H Weight W Depth D Weight Drawing Dimension PX3R 1 810 31 9 320 12 6 M10 0 375 865 34 452 17 8 343 13 5 58 128 3AUA0000016377 Sheet 1 PX3R 2 810 31 9 320 12 6 M10 0 375 865 34 452 17 8 343 13 5 61 134 3AUA0000016377 Sheet 1 PX3R 3 918 36 1 400 15 7 M10 0 375 968 38 1 530...

Page 637: ...and conductive contaminants such as condensation carbon dust and metallic particles UL Type 12 NEMA 12 IP 54 enclosure This enclosure provides protection from airborne dust and light sprays or splashing water from all directions UL Type 3R NEMA 3R enclosure This enclosure provides protection from the ingress of water rain sleet or snow The external formation of ice does not damage this enclosure P...

Page 638: ... following provisions The motor and control cables are chosen as specified in this manual The installation rules of this manual are followed Mark Applicable Standards UL 508C and C22 2 No 14 UL Standard for Safety Power Conversion Equipment and CSA Standard for Industrial Control Equipment UL 508A UL Standard for Safety Industrial Control Panels C22 2 No 14 CSA Standard for Industrial Control Equi...

Page 639: ...tenance procedure 3 18 NEMA 3R maintenance interval 3 17 R5 R6 inlet maintenance interval 3 17 R7 R8 exhaust maintenance interval 3 17 R7 R8 inlet maintenance interval 3 17 free space for access R7 R8 3 31 fuses 208 240 volt drives 3 19 380 480 volt drives 3 20 500 600 volt drives 3 21 G grounding requirements 3 11 H heatsink maintenance interval 3 17 I input disconnect see disconnect installation...

Page 640: ...R PDR User s Manual Index W warning dangerous voltages 3 3 listing 3 3 wiring connection diagrams floor mounted 3 13 connection diagrams wall mounted 3 12 line input installation 3 14 overview 3 12 requirements 3 11 ...

Page 641: ......

Page 642: ...ABB Inc 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 800 752 0696 Fax 1 262 785 0397 Internet www abb us drives 3AUA0000081823 REV D Effective 01 12 2017 Supersedes 12 09 2016 ...

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