7-FRONT FORK COMPONENT
49
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1244300-042000 ZT310 rubber buckle (double buckle type)
1
2
1154300-002000 ZT350-GK throttle refueling line
1
3
1154300-003000 ZT350-GK throttle return line
1
4
1224300-068000 ZT350-GK head wiring box
1
5
1244100-042000 ZT250-R right handle bar rubber sleeve
1
6
1184200-185000 ZT310-V1 right handlebar switch
1
7
1274300-104000 Cross ball screw M5×28
1
After-sales
8
1251500-058093 Non-standard flat padφ5×φ10×1(zine)
1
After-sales
Fig.3 FRONT FORK
COMPONENT
Replace the throttle cable
PROCEDURE:
●
Disassemble the throttle cable
First untie the thread buckle
⑴
.Pull off the temperature sensor of the air filter pointed by arrow "A".
Use 10# an open-ended wrench to screw the nut
②
of the throttle refueling line
⑵
up to the bottom, and the nut
④
down
to screw out the adjusting pipe
①
; Remove the cylindrical joint of the oil filling line from the rotary table; Referring to the
previous steps, first completely loosen the nuts
②
and
④
of the throttle return line
⑶
, remove the cylindrical joint from the
rotary table, and then move the adjusting pipe of the throttle return line
⑶
upward over the bracket
③
on the throttle valve
and pull it out.
Thread the throttle cable through the gap of the head wiring box
⑷
.
Hold the right hand switch
⑹
with your hand and using 5# inner hexagon socket remove the bolts
⑥、⑦
and
⑧
,then use
a cross-signment remove the bolt
⑺
and flat pad.
⑻
Switch the upper and lower parts of the switch.Pay atten tion to the
wiring when re-installing and can not press on any cables.
Remove the throttle cable from the right hand and remove the rubber sleeve
⑸
from the core turntable
⑨
, and then
remove it from the cable hole in the lower part of the switch.
●
Install the throttle cable
First pass the throttle cable into the cable hole in the lower part of the switch. Fit the cylindrical connector of the throttle
cable into the turntable
⑨
on the right hand gripper
⑸
.Return the oil return line card to the limit slot provided on the fuel
line. Use a 5#inner hexagon socket lock the bolt
⑥
to a torque of 8 to 10 N·m.After the position of the switch mounting
hole is aligned, screw the bolt
⑧
a few turns, then observe that the positioning hole at the lower part of the switch
⑹
is
aligned with the steering handle, and then lock the bolt
⑺
and bolt
⑦
. Finally, lock bolt
⑧
. Reset the auxiliary switch and
rocker arm assembly, and pay attention to aligning the symbols on the switch.
Install the throttle cable into the slot of the head wiring box
⑷
.
Screw the nut
②
of accelerator throttle refueling line
⑵
or throttle return line
⑶
up to the end with the open hand, and
screw the nut
④
down out of the adjusting pipe
①
.
Put the oil return line into the bracket
③
, and fit the connector into the turntable
⑤
.
Put the oil line into the bracket
③
, then turn the turntable
⑤
to a certain angle, and then insert the connector.
Refer to the method of adjusting the gap to adjust the throttle line clearance; after adjusting the left and right direction of
rotation, there should be no change in idle speed and flexible reset. Lock nuts
②
and
④
.
●
Right handlebar switch
Press the arrow "B" pointing to the buckle and pull out the plug of the right handlebar switch
⑹
.
CAUTION:
●
The motorcycle support should be fixed during disassembly to prevent accidents caused by incline.
●
Before replacing the clutch line, it is necessary to disassemble the seat cushion, fuel tank, liner, side
cover, etc.
Содержание ZT350-GK 2022
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