7-FRONT FORK COMPONENT
58
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1251100-080094 Non
－
standard bolt M8×37(color zinc)
2
2
1251100-101000 Non
－
standard bolt M6×12 (304 stainless steel)
2
3
1224200-127000 ZT310
－
T front wheel WSS wire clip
1
4
1181200-118000 Wheel speed sensor(A)
1
5
1251100-112000 Disc brake pipe bolt M10×1
－
22
1
6
1251513-013000
Disc brake pipe copper washer φ 15× φ 10.2 × 1.5
2
7
1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc)
3
8
1224100-044000 Wheel speed sensor clamp
3
9
1224100-037000 Grade 0 flame retardant tie (black 3.6×295)
1
10
1271200-100000 KD150
－
U disc brake front oil pipe bracket
1
Fig.21 FRONT FORK
COMPONENT
ABS brake system-A 3
PROCEDURE:
●
Release brake fluid
Place the oil pan under the front disc brake caliper.
After wearing the waterproof gloves, remove the bolt
⑸
with a 12# sleeve; remove the copper washers
⑹
.
Using 14# sleeve remove 2pcs bolts
⑴
then take the front disc brake caliper from the shock absorber.
First remove the wheel speed sensor
⑷
from the clamp
⑶
, then remove the two bolts
⑵
and remove the
wheelspeed sensor
⑷
and the clamp
⑶
from the front disc brake caliper. Organize the wheel speed sensor line
neatly.
Using 8# sleeve remove the bolt
⑺
at the front mud board.Removing 2 pcs bolts
⑺
on the bottom of the left
water tank,take off the oil pipe bracket
⑽
.
Cut the cable tie
⑼
; remove the 3 clips
⑻
. Then remove the FC-HU tubing. If you need to replace theFC-HU
tubing, it is recommended to replace the two copper washers
⑹
at the same time; There is no need toreplace the
bolts
⑸
if they are not damaged.
CAUTION:
●
Be sure to disassemble the muffler and engine after they have cooled down completely. The horizontal support
of thevehicle should be fixed before disassembly and assembly work.
●
The precautions for brake fluid are described in the previous section.
●
It is recommended to replace the two copper washers
⑹
at the same timewhen replacing the tubing. The bolts
⑸
needn't to be replaced if they are not damaged.
