7-FRONT FORK COMPONENT
45
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1250205-023000 GB70.1 inner hexagonal M8X35 (environmental color)
4
20N·m
2
1094100-033000 ZT250
－
R front wheel hollow shaft
1
3
1094100-008000 ZT250
－
R front right sleeve
1
4
1100100-601000 KD150
－
U front brake disc plate(300 × 4.5 / KD)
1
5
1251100-117093 Non
－
standard inner hex bolt M8×25(color zinc)
10
22
～
24N·m
6
1274200-058000 ABS induction ring (60 teeth)
1
7
Front disc brake guard assembly
1
8
1094100-037000 ZT250
－
R front wheel right fixed bushing
1
9
1230100-456000 110 / 70
－
17 (CMAD01) environmental vacuum tire
1
CAUTION:
●
Use a suitable tool to support the motorcycle to prevent accidents caused by dumping during disassembly.
●
Take care when disassembling tires and rims to prevent damage to the material.
●
After replacing the tire, check for leaks and balance.
●
Insufficient tire pressure may cause steering vibration, abnormal wear, etc.; summer tire pressure is too high
there is a risk of puncture.
●
Maintenance items
Tires: The tires should be regularly inspected for cracks, cracks, air pressure, etc. If the tread wear indicator has
been worn out, the tire of the same specification type must be replaced. Refer to the relevant content of the
manual
for details.
Rim: Check the rim for any deformation, cracks, etc. Rotate the rim horizontally to check for
sticking,swinging, etc.Rim seal φ42 × φ28 × 7; bearing model: 6004-2RS.
Axle: Use a dial indicator to check for deformation and bending.
Brake disc: After replacing the brake disc, the new brake disc should be operated for about 300 kilometers to
fully
run in order to achieve the best braking effect. Be careful to leave enough braking distance during running-in.
●
The tire repair fluid should not be used because it will block the air vent of the pressure monitoring
sensor,resulting in dificulty in inflating or failure of tire pressure momnitoring .
PROCEDURE:
●
Tire and wheel component
Remove the 2 bolts
⑴
on the left front shock absorber bottom "b" with a 6# inner hexagon
socket,loosen the bolt
⑤
,but don't remove them yet. Hold the front wheel firstand then remove the hollow
shaft
⑵
with a 17# inner hexagon socket, remove the left sleeve
⑶
and bolt
⑤
,and move the front wheel
component and front disc brake guard assembly downward
⑺
to remove the front disc brake guard
assembly
⑺
and front wheel component.Finally, use thehexagonal tool to remove the 2 bolts
⑴
of the
right front shock absorber "a", remove the right fixing sleeve
⑻
.
●
Brake disc, ABS ring gear
Using 6# inner hexagon socket remove 5pcs bolts
⑸
,then take off the ABS ring gear
⑹
and the disc
⑷
.
●
Tire and wheel component
Remove the Tire pressure sensor
⑹
built-in valve cap
①
Use a tool to release the air, Then use a
professional tire puller to remove the rear tire
⑵
. Be careful to avoid the tire pressure sensor. Finally, use
a 12# torx wrench to remove the valve nut
②
and the flat washer
③
, and then remove the tire pressure
sensor
④
.
11
1184200-201000
ZT310 tire pressure sensor (straight head
M10/improvement
）
1
10
ZT310-T front spoke wheel (3.0×17/ 11.5/ without
valve mouth)
1
Fig.8 FRONT FORK
COMPONENT
Front wheel component
