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4.

For the Service Technician

4. For the Service Technician

4.1 Start-up and operating instructions

Windhager customer service or a customer service partner will commission the boiler and familiarize the
customer with the system operations and cleaning procedures. Commissioning and maintenance are part of the
guarantee requirements of the “Warranty conditions” – see section 1.4.

We recommend that you obtain a maintenance service contract.

4.2 Service and repair work

Service and repair may only be performed by appropriately qualified technicians.

Attention!

After the emergency shut-off switch trips, the boiler and accessories are not completely without

power! When replacing system components (pumps, mixing valves, etc.) prevent all power input (e.g.
by disconnecting both

power plugs

).

Please note:

Before opening a control panel for service or repairs, the device mains power plug on both boilers must be dis-
connected.

Fig. 160 Disconnect both power plugs

Devices power plug wood gasification boiler

Devices power plug pellet boiler

4.3 Checking and servicing the thermal process safeguard

(Please inform your customer)

Attention!

The function of the thermal process safeguard must be checked once a year by a technician and the
amount of limescale in the thermal safety device must be checked. If there is limescale in the ther-
mal safety device then it must always be removed.

– Press the red cap against the valve (Fig. 161) > Water must flow out into

the funnel.– Little outflow at funnel > Limescale in thermal safety de-
vice (pump limescale remove – e.g., formic acid – through the thermal
safety device).

– Thermal process safeguard dripping > Clean the seal on the piston and

valve seat. If the seal is damaged > Renew the piston.

Note:

There is no need to remove the fitting for this purpose!

Fig. 161 Thermal process safeguard,

Press the red cap against the valve

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Содержание DuoWIN

Страница 1: ...WOOD PELLETS Assembly instructions DuoWIN with Hybrid Technology Combined Heating with Wood and Pellets For Single and Multiple Family Homes Output Range 4 3 to 30 kW 12 2014 094836 00 ...

Страница 2: ...ighting door with automatic ignition installation 24 2 4 9 Wood gasification boiler carburisation gas duct installation 25 2 4 10 Wood gasification boiler Mount shaft for heating surface cleaning lever 26 2 4 11 Wood gasification boiler insulation installation 27 2 4 12 Wood gasification boiler side panels installation 28 2 4 13 Wood gasification boiler control panel installation 29 2 4 14 Wood ga...

Страница 3: ...r on integral fuel hopper side 56 2 4 44 Installing the thermal process safeguard 57 2 4 45 Assembling the hydraulic piping part 2 accessory DUO 001 57 3 For the Electrician 58 3 1 Electrical connections 58 3 1 1 Pelletboiler 58 3 1 2 Wood gasification boiler 61 4 For the Service Technician 64 4 1 Start up and operating instructions 64 4 2 Service and repair work 64 4 3 Checking and servicing the ...

Страница 4: ...uld therefore be connected to thermally insulated flues meeting thermal transmittance coefficient Group I requirements according to DIN 18160 T1 or other appropriate officially approved moisture resistant exhaust systems The flue gas system must display at least the following classification Temperature class T400 nominal operating temperature 400 C Soot fire resistance class G flue gas system with...

Страница 5: ...he following preconditions must be met before ordering the boiler commissioning 1 Boiler installed correctly 2 System fully electrically wired 3 System rinsed filled and vented heat demand must be present 4 Boiler connected to domestic water and filled 5 Sufficient quantity of fuel available pellets split logs oil or gas 6 The customer must be present during commissioning The commissioning cannot ...

Страница 6: ... planning documents for planning information about pellet storage DuoWIN with fully automatic pellet feed system Maximum transport length or height for a pellet feed system To achieve the following maximum values will require a stable electrical supply of 220V under load The pellet boiler can be operated with 1 probe Fig 2 2 3 probes Fig 3 or with up to 8 probes Fig 4 Max distance of 25 m between ...

Страница 7: ...e room boiler room view from above Fig 4 Storage room boiler room view from above Furthest away probe Changeover unit Storage room Suction turbine DuoWIN Boiler room Furthest away probe Changeover unit Storage room Suction turbine DuoWIN Boiler room 3 probes 8 probes ...

Страница 8: ...el hopper are covered with a plastic sack and packed inside a stable crate The cladding and installation parts are in separate cardboard boxes The cleaning devices are packed inside the filling chamber of the pellet boiler or wood gasification boiler See price list for diverse boiler and storage room accessories Fig 5 Scope of delivery 612 812 1 1 6 1 660 767 6 8 2 1 1 2 ...

Страница 9: ...n the system If the boiler is above the radiators then a low water cut off must be installed e Wood gasification boiler an automatic device for dissipating heat which will prevent the maximum boiler water temperature from exceeding 110 C The built in thermal safety device heat exchanger should always be used with the thermal discharge safeguard accessory FK 060 2 2 3 Heating circuits Several heati...

Страница 10: ...a return temperature down to a minimum of 20 C No external return flow temperature increase is required Exception If the heat accumulator or is buffer loaded directly from the pellet boiler it will be necessary to incre ase the return flow temperature externally to at least 45 C Information With parallel operation of both boilers PowerBoost function the buffer has to be loaded directly from the pe...

Страница 11: ...a the analogue 0 10 V interface 2 2 8 Domestic water wood gasification boiler hot water tank heating in summer There may still be fuel in the wood gasification boiler after the hot water tank has heated As a result the surplus energy must be dissipated see 2 2 3 Heating circuits Minimum heat consumption 2 2 9 Heating water Attention The chemical composition of the heating water must conform with l...

Страница 12: ...n boiler Diagramm 2 Water side resistance pellet boiler Diagram 1 water side resistance wood gasification boiler Pellet boiler 1 10 100 100 1000 10000 0 1 1 10 100 100 1000 10000 Flow rate l h Wood gasification boiler Pressure loss mbar Flow rate l h Pressure loss mbar Pellet boiler ...

Страница 13: ...a excerpt from ÖNORM H 5170 The minimum free cross section area must be 5 cm2 per kW of the boiler s nominal total output1 The ventilation opening to the outdoors for combustion air should be designed as follows the flow of air must not be restricted in any way by the weather e g snow leaves the free cross section area remains the same when taking the cover grille discs etc into consideration Appl...

Страница 14: ...h technical fire protection requirements in accordance with the applicable regulations standards and guidelines Minimum clearances between the exhaust pipe incl exhaust probe or boiler outlet connecting piece to flue and flammable parts 4001 mm for an uninsulated exhaust pipe 1001 mm for an insulated exhaust pipe min insulation thickness of 2 cm 502 mm for approved double walled system flues 1 DIN...

Страница 15: ...15 2 For the Installer ...

Страница 16: ...al data If it is not possible to transport inside the crate we recommend using a hand cart and tension belt see Fig 14 15 Note A crane lug is on top of the boiler for transportation with winches Pellet boiler an M12 eyelet for a crane hook not included in the scope of supply can be mounted to the threaded bolt of the screw connection on the coasting surfaces cover The weight can be reduced by remo...

Страница 17: ...mation The base of the boiler is secured to the floor plate by 2 screws positioned on either side Fig 8 a by hand Fig 10 13 b with hand cart and tension belt Fig 14 15 c with eyelet and crane not included in delivery Fig 16 17 a by hand Fig 12 Grip position for auger tube and flue outlets Fig 13 Push boiler off pallet Fig 14 Secure boiler to pushcart with tension belt Fig 15 14 Lift the boiler off...

Страница 18: ...right 12 Top insulation left 13 Insulation left 14 Top rear insulation 15 Bottom rear insulation 16 Top front insulation 17 Cladding door 18 Magnet retainer 2 pcs 19 Carburisation gas duct attachment 2 pcs 20 Control panel 21 Upper door hinge 22 Control panel 23 Dog point screw 2 pcs 24 Cable channel 2 pcs 25 Lambda sensor 26 Air control 27 Set screws front 2 pcs 28 Magnetic catch 2 pcs 29 Blower ...

Страница 19: ...19 2 For the Installer 21 2 4 5 6 7 8 9 10 11 14 15 16 17 28 19 20 1 22 23 22 24 25 26 27 18 29 30 31 32 33 34 35 36 37 38 3 12 13 Fig 18 Parts for installation wood gasification boiler ...

Страница 20: ...ssembly bracket 59 Top cladding 60 Rear wall 61 Cladding 62 Bracket 63 Panel front 64 Cover on integral fuel hopper side 65 Cover on pellet boiler side 66 Cladding door 67 Integral fuel hopper cover only with automatic pellet feed 68 Exhaust gas connection piece 53 52 67 60 64 54 65 58 57 56 61 66 62 59 55 51 63 50 68 Fig 19 Parts for installation pellet boiler 1 ntegral fuel hopper cover is not r...

Страница 21: ...gasification boiler with flue connection adapter accessories Standard installation of blower housing is directly on the boiler Fig 20 è flue connection at top With the adapter accessories the blower housing is located outside of the cladding Fig 23 The flue connection is steplessly adjustable from left to right Fig 22 Unscrew 4 interior nuts in the blower housing Fig 20 and remove the housing Do n...

Страница 22: ...stalled Secure adapter on boiler according to Fig 22 with seal and 4 M8 nuts Slot position depends on desired angle of flue connection Fig 22 23 0 45 45 90 90 135 135 180 0 45 45 90 90 135 135 180 Fig 22 Installation of adapter depending on angle of flue connection Fig 23 Adapter on the boilder accessories Boiler side Boiler side Boiler side Boiler side ...

Страница 23: ...5 The cladding door and the boiler doors are designed for door catches on either the left or right Standard delivery always includes door catches on the left The catches on the cladding door and boiler doors must be on the same side Prior to installing the set screws the lower door hinge and the dog point screw for attaching the cladding door must be mounted on either the left or right depending o...

Страница 24: ...bda sensor with your fingers and tighten 1 4 turn with an open ended wrench SW 22 Fig 27 28 Fig 26 Hooking in air control at top and screwing on at bottom Fig 27 Lambda sensor installed 2 4 8 Wood gasification boiler lighting door with automatic ignition installation see separate installation instructions included Fig 28 Flue gas blower air control and lambda sensor installed Fig 29 Automatic igni...

Страница 25: ...steners for the carburisation gas duct over the heating door of the boiler see Fig 31 32 Attach the carburisation gas duct and screw tight with 2 M8 nuts Fig 33 Fig 31 Installing 2 fasteners for carburisation gas duct Fig 32 2 fasteners installed Fig 33 Installing the carburisation gas duct 2 x Fasteners ...

Страница 26: ...the short lever the side panel has to be mounted first and then the complete cleaning lever can be assembled section 2 4 20 Connect both shaft components Fig 34 and push the pointed side of the shaft into the rod axle Fig 35 Screw the shorter lever to the shaft using a hexagon screw M8x16 and a U washer 8 Fig 36 Fig 34 Connect both parts of the shaft Fig 35 Push the shaft into the rod axle Fig 36 ...

Страница 27: ...n boiler insulation installation Remove cut out for heating surface cleaning lever Fig 37 Attach insulation to top and sides see Fig 38 40 Fig 37 Remove cut out Fig 38 Installing insulation Fig 39 Installing insulation Fig 40 Installing insulation ...

Страница 28: ...oosely screw the top with one self tapping screw and one saw tooth ring for grounding Fig 44 Fig 41 Insert 2 screws on each side of the base Fig 42 Hooking side panels with screws at the bottom 2 each of Note Loosely screw the cladding screws at first do not adjust the cladding gap size or tighten screws until all cladding parts have been installed Fig 43 Hooking in side panels Fig 44 Loosely tigh...

Страница 29: ... grounding Fig 45 Attach the cable channels at left and right feed through at rear to the front of the control panel with a drilling screw on each side leave some overhang over the cladding at the rear approx 5 mm Fig 45 Cable routing see Fig 51 and Item 3 Fig 45 Loosely screw on the control panel screw the cable channels tight 1 x 1 x 1 x Cable channels 1 x ls 1 x 1 x Feed through a p p r o x 5 m...

Страница 30: ...sensor back into the side panel or control panel The cable must not hang out so it does not become caught in the ash door Secure the thermocontrol sensor cable to the side panel with a cable tie Fig 49 Fig 46 Inserting the thermocontrol sensor at the top Fig 47 Threading through thermocontrol sensor Fig 48 Securing the thermocontrol sensor with spring 2 4 15 Wood gasification boiler thermocontrol ...

Страница 31: ...limiter sensor STB as far as possible into the immersion sleeve and secure them with the sensor guard to prevent them from slipping out Fig 52 Install the flue gas sensor with protective tube accessories into the flue outlet as described in the installation instructions Fig 52 Route both cables for the flue gas blower toward the back in the cable channel Fig 51 Fig 51 Control panel cable routing C...

Страница 32: ... in the side panel and connect to the lambda sensor Fig 53 Fig 53 Wood gasification boiler with rear panels removed rear view Air control cable with Plug X6 X7 Air control cable with Plug X14 Lambda sensor cable Cable duct Extra low voltage 0 12 VDC Air control Cable duct Low voltage 230 V AC Fig 54 Wood gasification boiler control panel top view Plug to lambda sensor Air control cable with Plug X...

Страница 33: ...ar panels installation If no adapter for the flue gas blower accessories is being used remove the cut out at the top of the back panel Fig 59 large cut out exhaust pipe insulated small cut out exhaust pipe not insulated do not remove adapter for flue connection installed Fasten the rear panel with 4 screws at the top and 4 screws at the bottom Fig 60 Connect the blower plug to the flue gas blower ...

Страница 34: ...llation of blower housing on the adapter First screw the 4 M8x16 hexagon screws included into the blower housing from the inside Then attach the blower housing to the adapter with seal and 4 nuts washers Fig 58 Fig 58 Installing the blower housing on the adapter ...

Страница 35: ... to move Fig 60 Next push down behind the side panel Fig 61 Fig 59 Insert the heating surface cleaning lever into the slot in the side panel Fig 60 Screw levers together do not tighten screws rods must be able to move 1 x Fig 61 Heating surface cleaning lever is mounted behind the side panel Screw both shafts together in the axle limit stop must face upwards using a cylinder screw with hexagon soc...

Страница 36: ...nnect Plug X15 Fig 64 Loosely screw the control panel to the side panels 2 x and control panel 2 x with self tapping screws Fig 65 Connect the InfoWINPLUS cable and route into the side panel Fig 65 Fig 63 Routing the InfoWINPLUS cable Fig 64 Inserting the cable from the door switch and connecting to Plug X15 Door switch cable and Plug X15 Fig 65 Attach the control panel with 4 self tapping screws ...

Страница 37: ...lways includes door catches on the left The catches on the cladding door and boiler doors must be on the same side Fig 66 Lower cladding door on door hinge Fig 67 Upper cladding door with door hinge 2 4 22 Wood gasification boiler cladding door installation Fig 68 Screw the hinge into the cladding door with 2 self tapping screws on each side press 2 magnetic catches into place 2 each of Hook in th...

Страница 38: ...the cladding door is completely closed Fig 70 If necessary use a screwdriver at the top inside the control panel to reset Fig 71 2 4 23 Wood gasification boiler cladding adjustment Visually adjust side panels cladding door and control panel by the cladding door width or equal gap size and tighten all screws Fig 69 Fig 69 Adjusting cladding tightening all screws Fig 70 Door switch must click Fig 71...

Страница 39: ...ion boiler mounting the rear boiler cover If no adapter for the flue gas blower accessories is being used remove the cut out at the rear of the boiler cover Fig 74 large cut out exhaust pipe insulated small cut out exhaust pipe not insulated do not remove adapter for flue connection installed Hook the rear boiler cover into the slot provided on the side panel cladding Fig 75 Fig 74 If no adapter f...

Страница 40: ...fication boiler Punch out the side panel Depending on the size of the pellet boiler remove the cutouts on the left sides for pellet boiler 15 kW only remove the lowest part Fig 76 for pellet boiler 21 26 kW remove the entire cut out Fig 77 Fig 76 Pellet boiler 15 kW Remove only the lower cutout Fig 77 Pellet boiler 21 26 kW Remove the entire cutout Fig 78 Secure the positioning bracket je 2 x Fig ...

Страница 41: ...ig 81 Depending on the pellet boiler 15 kW or 21 26 KW seal the bracket with the curved pipes on the boiler Note Care must be taken to ensure that the piping is sealed completely before installing the boiler if necessary test under pressure by previously mounting the filling and evacuation cock see section 2 4 30 Remount the insulation and rear panel For assembly of the remaining parts of the hydr...

Страница 42: ...gewinde EN 10226 2 4 30 Pellet boiler filling and evacuation cock installation Remove handle from filling and evacuation cock Fig 82 Screw the filling and evacuation cock into the boiler base on the left hand side The handle must be positioned on the right Reattach the handle Fig 83 Fig 82 Tighten the handle of the filling and evacuation cock Fig 83 Screw the filling and evacuation cock handle pos...

Страница 43: ... to the auger tube Fig 87 Remove the cover from the integral fuel hopper by unscrewing the two screws on the bottom Fig 88 Push down the cover to remove it completely attached with a bayonet catch Fig 89 Integral fuel hopper cover is no longer required have it removed professionally no compensation Fig 84 Insert the auger into the auger tube Fig 85 Suspend integral fuel hopper from 2 hooks marked ...

Страница 44: ...ing hexagon screws M6x12 and a U washer screw gear into position on the auger at the base of the integral fuel hopper Fig 93 Plug in the auger motor plug and proximity switch plug Fig 94 Fig 90 Insert sensor for safety thermostat auger tube as far as possible 1 Fig 91 Hook in auger motor 2 Fig 92 Screw the auger motor into position Centering screw Lug 2 x M8x16 3 Fig 93 Mount gear 1 x M6x12 Fig 94...

Страница 45: ...ig 97 only for with manual pellet feed Remove 3 screws at front of cover from the control panel and pull out the cable plus grommet from the Info WIN Raise and push the cover backwards then remove it Fig 96 Connect the provided plug with bridge to the PCB X22 3 pin and to the suction turbine power plug 6 pin Fig 98 mains power plug suction turbine Fig 96 Remove cover from control panel Fig 97 Conn...

Страница 46: ...h other otherwise installation of the clad ding is difficult i e the gap size is not correct Only for the 21 26 kW pellet boiler remove the outside cable feed through at the rear so that the pellet boiler can be placed right next to the wood gasification boiler Fig 99 Fig 99 Only for the 21 26 kW pellet boiler Remove cable feed through Information The pellet boiler must be prefitted hydraulically ...

Страница 47: ...o be parallel to the upper edge of the side panel of the wood gasification boiler at max 430 mm Fig 101 To align the boiler place the spirit level on top of the door frame or seal steel sheet of the pellet boiler Fig 102 Fig 101 Align the pellet boiler max 430 mm Fig 102 Aligning the boiler with a spirit level ...

Страница 48: ...n turbine cable into the notch and secure cladding with 4 self tapping screws Fig 107 2 4 33 Pellet boiler Integral fuel hopper cladding Hook the assembly bracket at the rear of the integral fuel hopper into the bayonet locks Fig 103 104 Fig 103 Hook the assembly bracket into place Fig 104 Bayonet lock Fig 105 Punch out the cut out only for the 15 kW pellet boiler Fig 106 Poser le revêtement avec ...

Страница 49: ...tapping screw on the control panel for the pellet boiler Fig 109 With a 2 9x16 self tapping screw screw the bayonet lock to the bottom left of the integral fuel hopper Fig 110 Hook the cladding into the bayonet locks and screw into place with 5 self tapping screws Fig 111 112 Fig 109 Remove screw Fig 110 Mount the bayonet lock 1 x Fig 111 Hook the cladding into the bayonet locks Fig 112 Screw the ...

Страница 50: ...ng front with bayonet lock to the side panel of the wood gasification boiler 1 x M5x12 Hook the cladding front with the 4 bayonet locks into the side panel of the wood gasification boiler Fig 115 116 and onto the bracket Fig 117 Secure the back of the cladding front to the wood gasification boiler with 1 self tapping screw Fig 118 and the front to the bracket with 2 M5x12 self threading screws Fig...

Страница 51: ...ews Fig 121 122 Screw the inside of cover on the integral fuel hopper side to the cladding side using 2 self tapping screws Fig 123 Fig 120 Cover on integral fuel hopper side Fig 121 Hook the cover on the integral fuel hopper side into the bayonet locks and secure with 1 self tapping screw 1 x Fig 122 At the back of the cover on the integral fuel hopper side screw into position with 1 self tapping...

Страница 52: ...to the control panel of the wood gasification boiler If there is no opening a hole has to be drilled with a Ø 16 mm in accordance with the sketch Push the grommet on LON cable into the opening in the side panel of the wood gasification boiler Connect the LON plug to the control panel of the wood gasification boiler Fig 124 Laying the LON cable LON cable grommet Orange Brown Red Cable duct LON cabl...

Страница 53: ...the cover on the pellet boiler side Position the cover on the pellet boiler side and push it to the back Fig 126 Fig 126 Position the cover on the pellet boiler side and push it to the back Lay insulation at back 2 4 39 Pellet boiler Mounting the cladding door Hook the bottom of the cladding door into place at the bracket Fig 127 pull the pull ring on the stop bolt and click the door into place Fi...

Страница 54: ... automatic feed Expose approx 5 cm of the flexible ground leads on all hose ends and bend inwards into the hose Fig 131 Important Also refer to supply and return air hose assembly instructions in the enclosed manual for storage room accessories changeover unit Attach the fastening clips to the hoses and connect Remount integral fuel hopper cover with 4 screws Fig 132 Note If there are connection p...

Страница 55: ... 1 2 5 3 Wood gasification boiler Supplied as standard 5 Instructions 6 Scratcher Wood gasification boiler 7 Ash pan Optional accessory cleaning kit EWK 020 2 Spatula 8 Poker 9 Cleaning brush 10 Hanger for installation on the wall or boiler side panel Install the hanger with the instructions folder cleaning and operating implements on a side panel of the boil er Fig 136 or on a wall in the boiler ...

Страница 56: ...ystem needs to meet the N1 seal integrity requirement according to EN 1856 1 and EN1856 2 Please ensure a sufficient immersion depth when fitting e g when using Windhager stainless steel flue systems f The entire exhaust line must be insulated with a thickness of at least 2 cm g The entire exhaust line must be able to open i e appropriate cleaning openings must be included The first cleaning openi...

Страница 57: ... not be possible to block the connection manually 1 Pressure reducing valve only with CW connection of more than 6 bar 2 Dirt trap 3 Thermal process safeguard opens at approx 95 C 4 Cleaning T piece 5 Discharge funnel 6 Immersion sleeve for the sensor of the thermal process safeguard 7 Boiler return 8 Boiler feed 6 7 8 1 2 3 4 5 Fig 138 Thermal safety device connection 2 4 45 Assembling the hydrau...

Страница 58: ...eover unit motor low voltage 4 x 1 5 mm2 The boiler is pre wired and internally fused with a T 6 3 A fine wire fuse to protect against short circuit As per order up to 3 MESplus modules incl boiler sensor can be installed at the works into the control panel of the wood gasification boiler and electrically connected If there are more than 3 modules they are installed in the wall mount casing access...

Страница 59: ...and remove it Fig 144 Remove the insulation Fig 145 Loosen the 3 screws at the front on the cover to the control panel Fig 146 Raise the cover push it backwards and remove it Fig 147 Fig 141 Allen key Fig 142 Opening the cladding door with the Allen key 1 4 Fig 143 Cladding door open Fig 144 Pull the cover on the pellet boiler side forwards and remove it Fig 145 Remove insulation Fig 146 Loosen 3 ...

Страница 60: ...he cable and lay the cable under cladding 9top Fig 150 Remount the socket to the cable earth in the middle Fig 151 and mount the socket behind the filling pipe of the water tank Fig 152 Connect plug in the mains power plug Fig 152 Fig 148 Dismount socket Fig 149 Loosen cable clips Fig 150 Unscrew socket from cable Lay cable underneath top cladding Fig 151 Reconnect socket to cable Fig 152 Mount po...

Страница 61: ...ation boiler and if necessary lay it as described in section 2 4 36 Fig 153 Fig 153 Laying the LON cable LON cable LON connection board Main board Pellet boiler Cable duct Extra low voltage 0 12 VDC Cable duct Low voltage 230 VAC 0 Fig 154 Control panel LogWIN Klassik Cladding door switch Service plug MESplus module Control panel tipped forward Control panel Fuse F1 T 6 3 A ...

Страница 62: ...plus control Remove rear boiler cover Fig 155 loosen 2 screws from front boiler cover Fig 156 and lift up cover and pull off to the rear Fig 157 Fig 155 Removing the rear boiler cover Fig 156 Loosen 2 screws Fig 157 Lifting boiler cover and pulling off to the rear Check 4 pin plug on InfoWINPLUS cable route to left side from control panel as necessary see also 2 4 21 connect and route in side pane...

Страница 63: ...ducts available Fig 159 Information Electrical cables should be routed in the cable ducts intended for this purpose and are not allowed to be routed over the cleaning cover The space above the cover must be accessible for cleaning Connecting automatic ignition accessory see separate assembly instructions provided Information After connecting the cables remove any remaining assembly materials e g w...

Страница 64: ...l panel for service or repairs the device mains power plug on both boilers must be dis connected Fig 160 Disconnect both power plugs Devices power plug wood gasification boiler Devices power plug pellet boiler 4 3 Checking and servicing the thermal process safeguard Please inform your customer Attention The function of the thermal process safeguard must be checked once a year by a technician and t...

Страница 65: ...t 30 26 min max min max min max min max Nominal thermal output Qmin QN kW 4 3 33 6 3 46 7 6 50 9 7 6 55 9 Nominal heat load firing thermal output QB kW 4 7 35 3 6 8 49 6 8 1 54 8 8 1 61 4 Volume concentration of CO2 σ CO2 10 1 14 6 11 3 14 5 12 1 14 5 12 1 14 4 Flue gas mass flow rate rated load m kg s 0 0034 0 0191 0 0044 0 0268 0 0049 0 0296 0 0049 0 0329 Flue gas temperature rated load1 TW C 71...

Страница 66: ...1301 1803 DN 1301 1603 DN 1301 1503 DW K30 K26 DW K30 P26 Not possible DN 1301 1502 1803 DN 1301 1502 1803 DN 1301 1502 1603 Not possible DN 1301 1803 DN 1301 1603 DN 1301 1603 Insulated fireclay DW K18 K15 DW K18 P15 DN 1301 1502 1603 DN 1301 1502 3 DN 1301 1502 3 DN 1301 1502 3 DN 1301 1503 DN 1301 1503 DN 1301 1503 DN 1301 1503 DW K25 K21 DW K25 P21 Not possible DN 1301 1502 1803 DN 1301 1502 1...

Страница 67: ...pruce mm l kg 394 x 562 x 640 145 37 24 Filling door dimensions W x H mm 430 x 397 Feed pressure during operation draught requirement Necessary Maximum mbar 0 10 0 20 Boiler temperature control range C 62 87 Boiler set temperature C 802 Return temperature min C 61 Fuse protection supply line A 13 slow Water side resistance T 20 K T 10 K mbar 2 1 7 2 3 4 14 0 5 5 20 0 Operating pressure max bar 3 T...

Страница 68: ...with manual pellet feed with automatic pellet feed 247 261 269 283 Dimensions W x D x H mm with manual pellet feed with automatic pellet feed 1075 x 710 x 1453 1075 x 710 x 1705 1075 x 780 x 1453 1075 x 780 x 1705 For further dimensions and weights see sections 2 1 and 2 4 1 Values from type test testing office TÜV SÜD Munich Test report no C1 C3 1358 00 13 from 15 11 2013 Firing efficiency ηF 100...

Страница 69: ...69 5 Technical Data ...

Страница 70: ...7 1 safety temperature limiter boiler 100 C 1 N 2 N 3 L 4 L optional accessories XA boiler sensor V4 1 pellet feed A2 A1 K2 12 11 5 4 X1 X17 X22 X21 X16 X15 X14 X13 X18 X12 X11 X10 X2 X19 X20 X5 X6 X24 X7 X3 X4 X8 X9 2 2 1 1 4 3 2 1 2 1 3 2 1 6 5 4 3 2 1 2 1 2 1 3 2 1 3 2 1 Lon Lon GND 12V GND Lon Lon 12V 1 2 3 1 2 1 2 3 4 1 2 3 1 2 3 4 1 2 1 2 3 4 5 6 1 2 3 1 2 3 1 2 1 2 3 4 EDV NR 011990 L N PE ...

Страница 71: ...gsschalter Deckel P9 1 X1 X17 X22 X21 X16 X15 X14 X13 X18 X12 X11 X10 X2 X19 X20 X5 X6 X24 X7 X3 X4 X8 X9 2 2 1 1 4 3 2 1 2 1 3 2 1 6 5 4 3 2 1 2 1 2 1 3 2 1 3 2 1 Lon Lon GND 12V GND Lon Lon 12V 1 2 3 1 2 1 2 3 4 1 2 3 1 2 3 4 1 2 1 2 3 4 5 6 1 2 3 1 2 3 1 2 1 2 3 4 EDV NR 011990 L N PE L N LL N PE RL L L L N PE L N PE N PE N L L N PE L L L L N PE L L N PE LON FA BioWIN 2 connection power supply ...

Страница 72: ... X1 X17 X16 X15 X14 X13 X12 X11 X2 X6 X7 X3 X8 X9 X19 2 1 4 3 2 1 3 2 1 6 5 4 3 2 1 2 1 2 1 Lon Lon GND 12V GND Lon Lon 12V 1 2 3 1 2 3 4 1 2 3 4 5 6 1 2 3 1 2 1 2 3 4 011999 L N PE L L N PE PE N L L N PE L L L L L N PE LON GND Limit switch PLK GND Limit switch SLK Hall signal Hall 5V Hall GND comb chamber sensor GND GND GND EDV Nr 1 2 L N power supply 230 VAC Ignition element PLK open PLK close S...

Страница 73: ...er than 5 m Cable for changeover unit motor low voltage 4 x 1 5 mm2 094546 00 X1 X17 X22 X21 X16 X15 X14 X13 X18 X12 X11 X10 X2 X19 X20 X5 X6 X24 X7 X3 X4 X8 X9 2 2 1 1 4 3 2 1 2 1 3 2 1 6 5 4 3 2 1 2 1 2 1 3 2 1 3 2 1 Lon Lon GND 12V GND Lon Lon 12V 1 2 3 1 2 1 2 3 4 1 2 3 1 2 3 4 1 2 1 2 3 4 5 6 1 2 3 1 2 3 1 2 1 2 3 4 011990 EDV Nr FA BioWIN 2 M PE LL RL N PE M9 1 1 3 2 S Higt Voltage 230 VAC E...

Страница 74: ...BioWIN 2 M PE L2 N PE L1 M11 1 094543 00 6 5 Pellet boiler pellet feed connection diagram with mixer for buried tank Operation with a mixer must be set on the service level see operating Manual Info WINPLUS section 5 1 1 Parameters type of pellet feed system 094545 00 A2 A1 K2 M PE L2 N PE L1 M PE L N PE PE PE 04 03 14 13 24 23 X1 X17 X22 X21 X16 X15 X14 X13 X18 X12 X11 X10 X2 X19 X20 X5 X6 X24 X7...

Страница 75: ... X18 X12 X24 X7 X3 X4 X8 4 3 2 1 2 1 3 2 1 6 5 4 3 2 1 2 1 1 2 1 2 3 4 5 6 1 2 3 1 2 3 1 2 L N PE N L L N PE L L L L N PE K50 20min Kx 04 03 M N L A2 B1 A1 15 18 16 6 L 4 L 5 L 3 N 1 N 2 N XS X15 X14 X13 X18 X12 X24 X7 X3 X4 X8 4 3 2 1 2 1 3 2 1 6 5 4 3 2 1 2 1 1 2 1 2 3 4 5 6 1 2 3 1 2 3 1 2 L N PE N L L N PE L L L L N PE K50 20min EDV Nr 011990 EDV Nr 011990 M11 1 M11 1 Air intake flap with limi...

Страница 76: ...nd related accessories be properly installed and started by Windhager customer service or a customer service partner otherwise the manufacturer s warranty will not be honored Malfunctions resulting from improper operation or adjustment as well as use of poor or not recommended fuel types are not covered by the warranty Further the warranty shall be void if equipment other than those provided by Wi...

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