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Thermo King SR-2 SmartReefer2, Руководство по диагностике


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Section 2 – SR-2 Hardware Description 

 

 

BLOCK DIAGRAM 

       

REMOTE CONTROL

OPTION

SR2 HMI Control Panel

HMI Software
Keypad
Display
Cargo Watch Logger
Setpoint Buzzer

SR2

INTERFACE BOARD

Fuses

F1 HPCO
F2 Unit Enable Switch
F3 Fuel Pull-In and Starter
Sol
F5 Intake Heater/Glow Plugs
F6 High Speed and Damper
F7 CAN Bus
F8 CAN J12
F9 CAN J14
F10 HMI Bypass
F11 Electric Clutch
F12 CAN J13
F13 Remote Lights/Options
F15 On/Off Relay
F20 Alternator Sense

Cold Start Jumper

Board Mount Relays
LED Indicators

Preheat Buzzer

Smart FETs

SR2

MICROPROCESSOR

Microprocessor Software
Inputs
Outputs
Service Watch Logger

SENSORS

Control Return AIr Sensor
Display Return Air Sensor
Control Discharge Air Sensor
Display Discharge Air Sensor
Evaporator Coil Temp Sensor
Ambient Air Sensor
Spare Sensor 1
Coolant Temp Sensor
Suction Pressure Sensor
Discharge Pressure Sensor
Fuel Level Sensor
Compressor Temp Sensor

ELECTRIC STANDBY

OPTION

Phase Select Module
Motor Contactor "A"
Motor Contactor "B"
Overload Relay
Electric Motor
Heater Contactor
Electric Heater

CONTROL DEVICES

Intake Heater/Glow Plugs
High Speed Solenoid
Fuel Solenoid Pull-In
Fuel Solenoid Hold
Starter Solenoid
Starter
Alternator
High Pressure Cutout Switch
Pilot Solenoid
Hot Gas Solenoid
Damper Solenoid
Damper Gear Motor/Heater
Loader #1
Loader #2
Liquid Line Solenoid
Liquid Injection Valve
Water Valve

uP ON/OFF  SWITCH

ServiceWatch

CONNECTOR

ETV

SWITCHES

Coolant Level Switch
Oil Level Switch
Oil Pressure Switch
Door Switch (Option)
Fuel Pressure Switch (Rail)
Fuel Level Switch (Rail)
HPCI Switch

REMOTE LIGHT

OPTION

CargoWatch

CONNECTOR

PRINTER CONNECTOR

02 January 2005

Not all devices

shown here are

used on all

applications

 

2-3 

31 January 2005 

 

Содержание SR-2 SmartReefer2

Страница 1: ...inted in USA THERMO KING SR 2 SmartReefer2 Microprocessor Control System TK 51727 2 OD 02 01 05 DIAGNOSTIC MANUAL Used on SB 110 SB 210 SB 310 SL 400e SR 2 Microprocessor Software Revision B002 HMI Co...

Страница 2: ...itions are available upon request Thermo King s warranty will not apply to any equipment which has been so repaired or altered outside the manufacturer s plants as in the manufacturer s judgment to af...

Страница 3: ...and processes covered by the following SR2 software revisions Microprocessor Software Revision B002 and HMI Control Panel Software Revision 6502 6503 or 6602 6603 Earlier versions of software are simi...

Страница 4: ......

Страница 5: ...ow they are used Section 4 Operation This section explains how to operate the microprocessor control system This information is referenced by material in Section 5 Diagnostics Section 5 Diagnostics Th...

Страница 6: ...urn Air or Discharge Air sensor is replaced Service Procedure D01A must be followed If a graded sensor is replaced it must be calibrated as shown in Service Procedure A15A Any time the Microprocessor...

Страница 7: ...Tab goes here and the next page should be GREEN Section 1 Safety...

Страница 8: ......

Страница 9: ...1 1 General Practices 3 Auto Start Stop 3 Refrigerant 3 Refrigerant First Aid 4 Refrigeration Oil 4 Refrigeration Oil First Aid 4 Electrical Considerations 4 Microprocessor Service 4 Welding 4 Electri...

Страница 10: ...Section 1 SR 2 Safety Information 1 2 18 January 2005...

Страница 11: ...aution when working around exposed coil fins These fins can cause painful lacerations 10 Use caution when working with refrigerant in a closed or confined area with a limited air supply such as a trai...

Страница 12: ...possible REFRIGERATION OIL Avoid contact with the eyes Avoid prolonged contact with the skin or clothing To prevent skin irritation wash hands thoroughly after handling refrigeration oil Refrigeratio...

Страница 13: ...ction must be taken after a person has received an electrical shock Medical attention should be summoned as soon as possible The source of electricity must be immediately removed either by shutting do...

Страница 14: ...Section 1 SR 2 Safety Information 1 6 18 January 2005...

Страница 15: ...Tab goes here and the next page should be GREEN Section 2 Hardware Description...

Страница 16: ......

Страница 17: ...or Sensor arranged by use 10 Interface Board 11 Interface Board Fuse Size Function 12 Interface Board Relay Functions 12 Interface Board LED Functions 13 Smart FET Outputs 13 Power Side Logic 14 Inter...

Страница 18: ...4 Suction Pressure Transducer SPT 24 High Pressure Cutout Switch HPCO 24 Pilot Solenoid PS 24 Electronic Throttling Valve ETV 24 Hot Gas Solenoid HG 25 Damper Solenoid DS 25 Damper Motor 25 Engine Con...

Страница 19: ...Ambient Air Sensor Spare Sensor 1 Coolant Temp Sensor Suction Pressure Sensor Discharge Pressure Sensor Fuel Level Sensor Compressor Temp Sensor ELECTRIC STANDBY OPTION Phase Select Module Motor Cont...

Страница 20: ...e unit CONTROL SYSTEM The SR2 Microprocessor Control System consists of the following main components Microprocessor On Off Switch HMI Human Machine Interface Control Panel Microprocessor Interface Bo...

Страница 21: ...ng the engine compartment doors MICRO PROCESSOR OFF ON SL Series Units The Microprocessor On Off Switch is located on the control panel between the data ports SmartReefer2 OFF ON MENU 2 C 2 CYCLE SENT...

Страница 22: ...of 11 languages The HMI also contains the Cargo Watch Data Logger The HMI and microprocessor communicate via a CAN Controller Area Network connection If the HMI Control Panel is disconnected from the...

Страница 23: ...r The heater is energized when the unit is turned on and the ambient temperature is below 29 4 F 2 C The heater turns off when the temperature sensed by the internal sensor rises above 37 4 F 3 C The...

Страница 24: ...09 DPD1 01 CargoWatch Data Pak Detect 20 RXD2 01 Printer port receive 31 TXD2 01 Printer port transmit 19 COM2 01 Printer port chassis ground 29 D14 01 Printer port print 12 2P Printer port printer p...

Страница 25: ...e memory inputs and outputs The software provides the required operating and control functions and supports the Service Watch Data Logger Inputs are used to supply power and system information to the...

Страница 26: ...ir temperature sensor positive blue sensor wire 33 DTRN 01 Display discharge air temperature sensor negative brown sensor wire 25 CTP 01 Coil temperature sensor positive blue sensor wire 14 CTN 01 Coi...

Страница 27: ...n the relay coil is energized and the relay contacts have transferred to the energized position The interface board is plugged directly into the microprocessor and secured with mounting hardware The m...

Страница 28: ...e HMI control panel energize and de energize the K9 On Off Relay When the K9 On Off Relay is energized power is supplied through the normally open K9 contacts to turn the unit on When fuse F10 is inst...

Страница 29: ...ng Is on without flashing during reboot and when under test LED22 K8 Electric Circuit LED23 K9 On Off Circuit LED24 K6 Fuel Solenoid Pull In Circuit LED25 K7 Starter Circuit LED26 Future Use Smart FET...

Страница 30: ...g output circuits be sure to consider if the output is supplying battery voltage or chassis ground Interface Board Jumpers Four sets of jumper pins are located on the interface board Each set consists...

Страница 31: ...om pins Place the Microprocessor Power Switch in the on position and turn the unit on by pressing the HMI Control Panel On key A cold start has been performed and all sensor grades and unit programmab...

Страница 32: ...e CLS 16 CLS 01 Signal from coolant level sensor white wire CLS 17 PHPCO 01 To high pressure cutout switch HPCO 18 HPCO 01 To high pressure cutout switch HPCO 20 DSP 01 Power to the optional door swit...

Страница 33: ...le PSM 4 CHHV To chassis ground 5 ER 01 To ER terminal on phase select module PSM 6 26E 01 Power to heater contactor HC J8 Remote Light Connector arranged by pin number Pin Wire Description 1 ALM 01 T...

Страница 34: ...SL Interface Board 8 29 01 Power to energize damper solenoid DS J14 HMI Connector arranged by pin number Pin Number Wire Number Description 1 CANL BLK1 01 To HMI Control Panel 2 CANH RED1 01 To HMI Co...

Страница 35: ...r Pin Number Wire Number Description 1 CANL BLK1 08 To Remote Controller Panel 2 CANH RED1 07 To Remote Controller Panel 3 DRAIN WHT 02 To Remote Controller Panel 4 ON_OFF RED2 03 To Remote Controller...

Страница 36: ...1 F10 F2 F3 F6 ON OFF SWITCH LED22 J4 2A F7 3A F9 3A F12 3A F8 CAN 2 CAN 1 J103 RS232 2 J102 J101 J27 10A F11 K4 K3 H 2A 2 60A F5 40A 8D 8DP 8S 8 DG 7D 29 LED17 LED18 LED20 LED19 LED8 LED9 LED10 LED11...

Страница 37: ...tor coil temperature and ambient temperature since these temperatures are not as critical as the return and discharge air temperatures Do not replace a graded sensor with an un graded sensor Dual Sens...

Страница 38: ...tive grade of the installed sensor in order to operate properly The Control Discharge Air Sensor is marked with one red cable tie and is connected to the microprocessor via the DTP and DTN wires The D...

Страница 39: ...rgoWatch sensors are connected directly to the HMI Control Panel IMPORTANT The CargoWatch sensors ARE NOT inter changeable with the unit temperature sensors These thermistor sensors change resistance...

Страница 40: ...ifold of four cylinder compressors The switch is closed with normal pressures and opens with excessive pressures to shut the unit down and prevent damage Pilot Solenoid PS The microprocessor energizes...

Страница 41: ...t US domestic units The interface board for units with damper solenoids is different than the one used with defrost damper motors See the information in Section 7 Hardware Features and Interchange for...

Страница 42: ...or is immersed in coolant and open when coolant level is below the sensor Magnetic Reed Switch The magnetic reed switch consists of a press in miniature reed switch and a captive magnetic float inside...

Страница 43: ...energized in Diesel Mode when the microprocessor energizes the K1 Run Relay LED 6 is lit when the Run Relay is energized and the contacts have transferred The K1 Run Relay normally open contacts supp...

Страница 44: ...ontrol Panel It is located on the control panel next to the ServiceWatch port ServiceWatch Port The ServiceWatch port is used to download the ServiceWatch data logger and to flash load software to the...

Страница 45: ...off or fails The HMI control panel will prompt for electric or diesel switchover if the respective autoswitch feature is not enabled Note The unit will automatically switch to Cycle Sentry when the un...

Страница 46: ...nergized and LED 7 is lit when the microprocessor requests Electric Mode operation The K5 Diesel Electric Relay normally open contacts supply power to the 7E circuit to enable Electric Mode operation...

Страница 47: ...NC SB Unit Electric Standby Components These components are located in separate control box on compressor side of the unit 5 L3 3 L2 1 L1 4 T2 2 T1 6 T3 98 97 95 96 NO NC MCB MCA OVL HC PSM THERMO KIN...

Страница 48: ...Section 2 SR 2 Hardware Description 2 32 31 January 2005...

Страница 49: ...Tab goes here and the next 2 pages should be GREEN Section 3 Software Description...

Страница 50: ......

Страница 51: ...wchart 7 Operator Features 8 Standard Display 8 Temperature Watch 8 Setpoint Change 8 Gauges 8 Sensors 8 Main Menu Features 8 Language 8 Alarms 8 Datalogger 8 Hourmeters 8 Mode 8 Pretrip 8 Diesel Mode...

Страница 52: ...int 17 Limited Alarm Resets 17 Remote Device 18 Alarm Display Menu 19 Hourmeter Setup Menu 19 Programmable Hourmeter Sub menu 19 Viewable Hourmeter Setup Sub menu 19 Sensor Calibration Menu 20 Sensor...

Страница 53: ...Forces 32 Cycle Sentry Door Open Timeout 32 Continuous Mode OptiSet Features Frozen Ranges and Fresh Ranges without ETV or with Modulation Off 33 Continuous High Speed Pulldown 33 Continuous Fuel Sav...

Страница 54: ...Watch digital input 1 2 3 or 4 43 Unit Configuration Setup Menu 44 Unit Configuration Setup Menu 44 Engine Type Is 44 Compressor Type Is 44 ETV Configured 44 Electric Standby Equipped 44 Electric Moto...

Страница 55: ...existing conditions As an example if a 35 F 2 C setpoint is selected and the box temperature as indicated by the return air sensor is 60 F 16 C the unit should operate in Cool mode when turned on The...

Страница 56: ...Soft Key Press Any Soft Key 2 5 Minute Time out Maintenance Menu Hourmeters Gauges Sensors Alarms Service Test Interface Board Test Display Self Test Evacuation Test Software Revision Set Time and Da...

Страница 57: ...de Adjust Brightness Off Low Medium High Time TIme Date Display Only Setpoint Press Any Soft Key 2 5 Min Soft Key Gauges Soft Key Coolant Temperature Coolant Level Engine Oil Pressure Amps Battery Vol...

Страница 58: ...operation This menu allows a Pretrip Test to be initiated by the operator If the test is started with the engine off a full test including amp checks is performed If the test is started with the engi...

Страница 59: ...rator Coil Temperature Ambient Air Temperature Spare 1 Temperature Datalogger Sensor 1 Temperature Datalogger Sensor 2 Temperature Datalogger Sensor 3 Temperature Datalogger Sensor 4 Temperature Datal...

Страница 60: ...de is available Maintenance Menu Features A brief explanation of each menu is shown here For complete operating details see Section 4 Hourmeters Display Self Test The Hourmeters menu allows the techni...

Страница 61: ...urs Electric Run Time Reminder 1 Hours Electric Run Time Reminder 2 Hours Sensor Calibration Control Return Air Sensor Grade Control Discharge Air Sensor Grade Display Return Air Sensor Grade Display...

Страница 62: ...ntenance Menu Press the NEXT key until the Set Time and Date Menu appears From the Set Time and Date Menu press and hold both the EXIT key and the key with no label above it for 5 seconds After 5 seco...

Страница 63: ...to display pressures in PSIG kPa or BARS Restart Unit After Shutdown Micro Rev All HMI Rev All Choices ENABLED DISABLED or CONTINUOUS Factory Set ENABLED Exceptions Use continuous option for rail appl...

Страница 64: ...e Setpoint Low Limit the display will show Setpoint Limit indicating that the selected Setpoint Low Limit has been reached Setting the Setpoint High Limit and the Setpoint Low Limit to the same temper...

Страница 65: ...n Fresh and Frozen range to be set to either 24 F 4 C or 15 F 9 C Door Open Forces Micro Rev All HMI Rev All Choices OFF or LOG ONLY Factory Set LOG ONLY Exceptions The optional door switch must be in...

Страница 66: ...led Description The Air Chute Detect feature is designed to detect a blocked or improperly installed trailer air chute Spare sensor 1 is located at the rear of the trailer and directly in the air flow...

Страница 67: ...d to do so Water Temperature Setpoint Micro Rev All HMI Rev All Choices 180 F to 210 F 82 C to 99 C Factory Set 210 F 99 C Exceptions Description This feature allows the water temperature setpoint to...

Страница 68: ...quires optional device see below Description This feature replaces the Satellite Enable Disable switch on units equipped with the remote device option Setting this feature to ENABLED allows an externa...

Страница 69: ...Time Reminder 1 Hours Total Run Time Reminder 2 Hours Controller Power On Hours Pretrip Reminder Hours Engine Run Time Reminder 1 Hours Engine Run Time Reminder 2 Hours Electric Run Time Reminder 1 H...

Страница 70: ...splay Return Air Sensor Alarm Code 04 RTRP RTRN 2 Yellow Display Discharge Air Sensor Alarm Code 204 DTRP DTRN 2 Red The Sensor Calibration Menu allows the operator to select the correct grade for all...

Страница 71: ...8 or 12 Hours Factory Set 6 Hours Exceptions Description This feature selects the timed interval between defrost cycles with Frozen range setpoints when the temperature is in range Defrost Interval N...

Страница 72: ...rned on There is an Enable Language screen for each language included in the installed software revision English is included in both language sets and is factory set as Enabled Only enabled languages...

Страница 73: ...n There is one set of control point values for frozen range setpoints and a second set of control points for fresh range setpoints Programming OptiSet Features The OptiSet features are programmed usin...

Страница 74: ...ntinuous Heat Cool Switchpoint Continuous Door Open Forces Continuous Door Open Timeout Continuous Low Speed Switchpoint Cycle Sentry Fresh and Frozen Continuous Frozen ranges and Fresh ranges on unit...

Страница 75: ...return all settings to the default values If this OptiSet Reset feature is used all OptiSet settings are returned to factory defaults If any of the four OptiSet global features Temperature Setpoint Lo...

Страница 76: ...only be used when absolutely required by the load Setpoint High Limit Micro Rev HMI Rev All Choices From 90 F 32 C to the setting of Setpoint Low Limit Factory Set 80 F 27 C Exceptions Description Th...

Страница 77: ...Choices Up to 10 ranges from 0 through 9 Factory Set Range 0 is from 20 F 29 C to 24 F 4 C Range 1 is from 25 F 3 C to 80 F 27 C Exceptions Description Up to 10 ranges numbered from 0 to 9 can be prog...

Страница 78: ...Economy Mode is turned off These features are the same for both Frozen and Fresh ranges Continuous Mode A number of Continuous Mode features can be customized if Continuous Mode is allowed and Economy...

Страница 79: ...e is set Off the Cycle Sentry OptiSet custom features are available The Cycle Sentry OptiSet custom features are the same for Fresh and Frozen ranges These features are shown on the following pages Co...

Страница 80: ...ents If set Off the unit will remain off until the door is closed If a time period is selected the unit will restart and run 4 seconds after the time period elapses It will continue to run even if the...

Страница 81: ...Factory Set On Exceptions Description This feature allows Fuel Saver II for the selected range to be turned On or Off If Fuel Saver II is On and the box temperature changes a predetermined amount from...

Страница 82: ...it can be no greater than 29 F 1 6 C This prevents melt damage with frozen cargo The Null Restart Temperature below setpoint is a fixed value and cannot be changed Cycle Sentry Door Open Forces Micro...

Страница 83: ...l HMI Rev All Choices Off or On Factory Set On Exceptions Not active if modulation is enabled Description This feature allows Fuel Saver II for the selected range to be turned On or Off If Fuel Saver...

Страница 84: ...eration is allowed when Fuel Saver II is active Continuous Heat Cool Switch Point Micro Rev All HMI Rev All Choices 0 5 F 0 2 C to 2 5 F 1 5 C Factory Set 1 7 F 0 9 C Exceptions Not active if modulati...

Страница 85: ...eature allows the unit to restart if the door open time exceeds the set limit Door Open Timeout for the selected range can be set to Off or for a time limit from 1 to 4 hours in 10 minute increments I...

Страница 86: ...ratures poor trailer insulation and product loaded warm are potential causes that could force the unit to run in high speed for a period of time Modulation Control Micro Rev All HMI Rev All Choices Of...

Страница 87: ...mit Factory Set Maximum Exceptions Only appears if Controlling Sensor Return Description This feature determines the modulation pull down control algorithm used This feature is only available with ret...

Страница 88: ...of the programmed floor limit with setpoints of 30 F 1 1 C and higher FreshSet Freeze Protection Revision All Revision All Choices Off or On Factory Set Off Exceptions Only appears if Controlling Sens...

Страница 89: ...Set High Speed Modulation Ceiling Micro Rev All HMI Rev All Choices 2 0 F 1 0 C to 10 0 F 5 5 C Factory Set 3 0 F 1 7 C Exceptions Only appears if High Speed Mod ulation On Description This switch poi...

Страница 90: ...oor openings are logged in both the CargoWatch and ServiceWatch data loggers The door switch must be open or closed for 4 seconds before the event is logged to prevent false readings Door Open Timeout...

Страница 91: ...tory Set Sensors 1 2 ON sensors 3 6 OFF Exceptions Description This feature allows the desired sensors to be logged or ignored Independent Sensor Name for CargoWatch sensor 1 2 3 4 5 or 6 Micro Rev Al...

Страница 92: ...AUGES POINT 8 Low Micro Rev All HMI Rev All Choices From 1 0 to 20 0 in 0 1 degree increments in either Fahrenheit or Celsius Factory Set 10 8 F 6 0 C Exceptions Description This feature allows the lo...

Страница 93: ...input 1 2 3 or 4 Micro Rev All HMI Rev All Choices Digital Input 1 2 3 or 4 Factory Set Exceptions Description This feature allows the digital input to be programmed to be selected Door Open Logging...

Страница 94: ...ion This feature allows the unit to be configured with an Electronic Throttling Valve ETV Units with ETV valve should be set YES All other units should be set NO Electric Standby Equipped Micro Rev Al...

Страница 95: ...xceptions Available only if the high capacity option is selected Description If the unit was built as a high capacity unit this setting should be set to YES to allow the engine to run at higher rpm 17...

Страница 96: ...Section 3 SR 2 Software Description 3 46 31 January 2005...

Страница 97: ...Tab goes here and the next page should be GREEN Section 4 Operation...

Страница 98: ......

Страница 99: ...nu Choices 23 Languages 25 Alarms 27 Log Alarms 27 Check Alarms 27 Prevent Alarms 27 Shutdown Alarms 27 Pretrip Alarm Codes 28 Alarm Codes When Switching Between Diesel and Electric 28 Clearing Alarm...

Страница 100: ...essor Electric Mode 70 Interface Board Test 71 Interface Board Test Modes and Current Draw 72 Display Self Test 73 Evacuation Test 73 Software Revision 74 Set Time and Date 74 Guarded Access Menu Over...

Страница 101: ...h data logger It is located on the control box door The HMI control panel consists of a display and 8 touch sensitive keys The display is capable of showing both text and graphics The keys on the left...

Страница 102: ...eys The keys on either side of the display are dedicated or hard keys Their function always remains the same They are described below ON This key is used to turn the unit on The Thermo King Logo scree...

Страница 103: ...This heater is needed to make the display visible in cold ambient temperatures The HMI has its own internal temperature sensor for the display heater The heater is energized when the unit is turned o...

Страница 104: ...ntil the Thermo King Logo appears If the ON key is not held down long enough approximately second the display may flicker but the unit will not start up If this occurs hold the ON key down until the T...

Страница 105: ...5 CYCLE SENTRY SET SENSORS GAUGES POINT 8 Pressing the OFF key stops unit operation The unit shuts down immediately and the display briefly shows the power down message OFF ON SYSTEM IS POWERING DOWN...

Страница 106: ...NTRY SET SENSORS GAUGES POINT 8 THE TEMPERATUREWATCH DISPLAY If there is no key activity or alarms present the TemperatureWatch Display appears 2 minutes after the Standard Display appears and will re...

Страница 107: ...soft key OFF ON MENU 35 F 35 CYCLE SENTRY SET SENSORS GAUGES POINT 8 The setpoint display appears as shown below OFF ON EXIT CURRENT SETPOINT 35 F TO CHANGE The and soft keys are used to increase or d...

Страница 108: ...anging the setpoint A warning beep will sound for 5 seconds as a reminder Failure to confirm the new setpoint by pressing Yes or No within 10 seconds of changing the setpoint will result in no setpoin...

Страница 109: ...YES key is pressed the setpoint change made with the or key is accepted the setpoint changes and the display returns to the Standard Display If the NO key is pressed the setpoint change made with the...

Страница 110: ...pressed on the HMI control panel the engine will not preheat and start until 10 seconds after the last key is pressed CAUTION The engine may start automatically any time the unit is turned on WARNING...

Страница 111: ...C NOTE If Rail Alternate is set YES defrost is allowed with an evaporator coil temperature less than or equal to 50 F 10 C Other features such as door switch settings may not allow manual defrost und...

Страница 112: ...t the defrost cycle is about 25 complete OFF ON 35 CYCLE SENTRY MENU SET SENSORS GAUGES POINT Terminating a Defrost Cycle The defrost cycle terminates automatically when the coil temperature is greate...

Страница 113: ...irflow Cycle Sentry or Continuous may not be available if OptiSet is in use If allowed by OptiSet Cycle Sentry or Continuous Mode is selected by pressing the Cycle Sentry Continuous key Note that Cycl...

Страница 114: ...ning in Continuous mode as shown at the top of the display OFF ON MENU 35 F 40 CONTINUOUS SET SENSORS GAUGES POINT 8 Pressing the Cycle Sentry Continuous key again allows the operator to change back t...

Страница 115: ...35 CYCLE SENTRY SET SENSORS GAUGES POINT 8 The first gauge display will appear Press the NEXT and BACK keys to scroll thru the gauges Pressing the LOCK key will lock the gauges on the display OFF ON...

Страница 116: ...it battery Engine RPM Displays the engine speed in RPMs Discharge Pressure Displays the unit discharge pressure ETV units only Suction Pressure Displays the unit suction pressure ETV units only ETV Po...

Страница 117: ...F ON MENU 35 F 35 CYCLE SENTRY SET SENSORS GAUGES POINT 8 The first sensor display will appear Press the NEXT and BACK keys to scroll thru the sensors Pressing the LOCK key will lock the gauges on the...

Страница 118: ...Air Temperature Displays the temperature of the ambient air sensor Spare 1 Temperature Displays the temperature of the spare 1 temperature sensor Datalogger Sensor 1 Temperature Displays the temperatu...

Страница 119: ...t Brightness Off Low Medium High Time TIme Date Display Only Setpoint Press Any Soft Key 2 5 Min Soft Key Gauges Soft Key Coolant Temperature Coolant Level Engine Oil Pressure Amps Battery Voltage Eng...

Страница 120: ...Main Menu choice will appear Press the NEXT and BACK keys to scroll thru the menu choices When the desired selection is shown on the display press the SELECT key to access it The Pretrip submenu is sh...

Страница 121: ...If the view feature for a particular hourmeter is not turned on or the hourmeter does not apply that hourmeter cannot be viewed Possible Hourmeters Total Hours Total Run Time Hours Engine Hours Electr...

Страница 122: ...ture allows the operator to select electric mode operation This feature does not appear if the unit does not feature Electric Standby Diesel Mode If Electric Standby unit is running in electric this f...

Страница 123: ...rrently supported by software revision 65xx are English Spanish French German Italian Dutch Portuguese Greek Turkish Hebrew and Arabic Languages currently supported by software revision 66xx are Engli...

Страница 124: ...ay will then return to the Language Menu but will show the new language German is shown below OFF ON HAUPTMENU SPRACHE BEENDEN WEITER AUSWHAL Exercise care when changing languages as once changed all...

Страница 125: ...wait a timed restart interval or until conditions allow and then restart If the unit is in a restart interval Alarm Code 84 Restart Null will be present along with the Prevent Alarm In most cases the...

Страница 126: ...allow diesel mode operation If the unit is switched back to electric mode the alarm reverts to an electric mode shutdown alarm and prevents unit operation If the unit is configured for electric to die...

Страница 127: ...09 High Evaporator Temperature Manually monitor load temperature Report alarm at end of the day 10 High Discharge Pressure If unit is shut down repair immediately Otherwise report alarm at end of the...

Страница 128: ...g Cycle Fault The indicated zone is not longer able to operate and has been shut down Repair immediately 25 Alternator Check If unit is shut down repair immediately Otherwise report alarm at end of th...

Страница 129: ...shut down repair immediately Otherwise report alarm at end of the day 42 Unit Forced to Low Speed Report alarm at end of the day 43 Unit Forced to Low Speed Modulation Report alarm at end of the day...

Страница 130: ...immediately Otherwise report alarm at end of the day 68 Internal Controller Fault Code Report alarm at end of the day 70 Hourmeter Failure Report alarm at end of the day 74 Controller Reset to Default...

Страница 131: ...the day 94 Check Loader 1 Circuit If unit is shut down repair immediately Otherwise report alarm at end of the day 95 Check Loader 2 Circuit If unit is shut down repair immediately Otherwise report a...

Страница 132: ...down repair immediately Otherwise report alarm at end of the day 115 Check High Pressure Cut Out Switch If unit is shut down repair immediately Otherwise report alarm at end of the day 116 Check High...

Страница 133: ...larm at end of the day 133 Total Unit Run Time Reminder 2 Report alarm at end of the day 134 Controller Power On Hours Report alarm at end of the day 136 Check Spare Digital Outputs Report alarm at en...

Страница 134: ...SET SENSORS GAUGES POINT Alarms are displayed and cleared using the Alarm Menu From the Standard Display press the MENU key OFF ON 35 F 35 SERVICE REQUIRED WITHIN 24 HOURS 8 MENU SET SENSORS GAUGES P...

Страница 135: ...ere are two alarms present The most recent is Alarm Code 6 It indicates a problem with the coolant temperature sensor OFF ON ALARM 6 2 OF 2 ALARMS COOLANT TEMP SENSOR NEXT EXIT HELP CLEAR After the al...

Страница 136: ...p message will appear For the alarm shown above the message CHECK OIL LEVEL IF UNIT IS SHUT DOWN REPAIR IMMEDIATELY OTHERWISE REPORT ALARM AT END OF THE DAY will be shown on the display Check the oil...

Страница 137: ...ch Data Logger contents can be printed The CargoWatch Data Logger is accessed using the Data Logger Menu From the Standard Display press the MENU key OFF ON 35 F 35 CYCLE SENTRY 8 MENU SET SENSORS GAU...

Страница 138: ...as set in the data logger OFF ON START OF TRIP START OF TRIP NEXT EXIT SELECT Press the NEXT key to select the PRINT VIEW feature The PRINT VIEW screen will appear OFF ON DATALOGGER PRINT VIEW NEXT EX...

Страница 139: ...T key will print a Trip Ticket The Trip Ticket shows details for the current trip OFF ON PRINT DATA TRIP TICKET NEXT EXIT BACK SELECT Pressing the EXIT key returns the display to the Main Menu For add...

Страница 140: ...Menu When the Hourmeter Menu is shown press the SELECT key The Hourmeter Display will appear OFF ON MAIN MENU HOURMETERS NEXT EXIT BACK SELECT Press the NEXT or PREVIOUS key to scroll through the hou...

Страница 141: ...re a Total Unit Run Time Maintenance Reminder 2 occurs Controller Power On Total hours the controller and HMI control panel have been turned on Pretrip Reminder User Programmable number of hours befor...

Страница 142: ...en if the unit is turned off and back on If Keypad Lockout is active press and hold any soft key for 5 seconds to deactivate the feature Start Sleep Mode Sleep Mode is used to keep the engine warm and...

Страница 143: ...Menu When the Mode Menu is shown press the SELECT key OFF ON MAIN MENU MODE NEXT EXIT BACK SELECT The first mode change screen will appear To chose that function press the SELECT key To Scroll thru th...

Страница 144: ...Check and Log alarms The unit is in Sleep Mode Unit is in Service Test Mode Interface Board Test Mode or Evacuation Mode Pretrip Test Sequence Pretrip tests proceed in the order shown below A Full Pr...

Страница 145: ...st as normal temperature control is suspended during pre trip operation Always perform Pretrip Tests with the trailer cargo doors closed to prevent false test failures Performing a Pretrip Test If a P...

Страница 146: ...f 26 Sensor Check The soft keys may be used during the Pretrip Test to select the Hourmeter Gauge or Sensor menus To stop a Pretrip Test at any time turn the unit off This will generate Alarm Code 28...

Страница 147: ...IL If the results are CHECK or FAIL the accompanying alarm codes will direct the technician to the cause of the problem OFF ON EXIT PRETRIP PASS If the Pretrip Test results are CHECK or FAIL the probl...

Страница 148: ...to electric mode is enabled the unit is switched using the Electric Standby Menu From the Standard Display press the MENU key OFF ON 35 F 35 CYCLE SENTRY 8 MENU SET SENSORS GAUGES POINT The Language M...

Страница 149: ...LECTRIC STANDBY UNDETECTED DO YOU WISH TO SWITCH TO DIESEL NO YES Switching from Electric to Diesel If the unit is running in electric and manual switching to diesel mode is enabled the unit is switch...

Страница 150: ...operation The unit can be programmed to automatically switch to electric mode operation when standby power is available It can also be programmed to automatically switch to diesel mode operation if th...

Страница 151: ...screen suitable for low light conditions Display brightness is adjusted using the Adjust Brightness Menu From the Standard Display press the MENU key OFF ON MENU SETPOINT TEMPERATURE 35 8 F 35 CYCLE S...

Страница 152: ...elect the desired display brightness When the desired brightness is shown press the YES key to confirm the choice OFF ON YES NO DISPLAY BRIGHTNESS WILL BE MEDIUM USE TO CHANGE OK The display will brie...

Страница 153: ...ed using the Main Menu From the Standard Display press the MENU key OFF ON 35 F 35 CYCLE SENTRY 8 MENU SET SENSORS GAUGES POINT The Language Menu or Alarm Menu will appear Press the NEXT key as requir...

Страница 154: ...oil Temperature Ambient Air Temperature Spare 1 Temperature Datalogger Sensor 1 Temperature Datalogger Sensor 2 Temperature Datalogger Sensor 3 Temperature Datalogger Sensor 4 Temperature Datalogger S...

Страница 155: ...uation Mode Software revisions can be checked and the time and date can be set To access the Maintenance Menu press the MENU key OFF ON MENU 35 F 35 CYCLE SENTRY SET SENSORS GAUGES POINT 8 The Mainten...

Страница 156: ...key to access it OFF ON MAINTENANCE MENU HOURMETERS NEXT EXIT SELECT The Maintenance Menu choices are shown on the next page For detailed information see the individual explanations of each item late...

Страница 157: ...s with a programmed time limit Choose Hourmeters by pressing the SELECT key when HOURMETERS is shown in the Maintenance Menu The hourmeter screen appears as shown below OFF ON TOTAL RUN TIME HOURS 87...

Страница 158: ...ammable The number of hours before a Total Unit Run Time Maintenance Reminder 2 occurs Controller Power On Total hours the controller and HMI control panel have been turned on Pretrip Reminder User Pr...

Страница 159: ...EXT EXIT BACK LOCK v The NEXT and BACK keys are used to scroll through the gauges The LOCK key allows a gauge display to be locked on the display for 15 minutes at the operator s discretion The EXIT k...

Страница 160: ...t Level Engine Oil Pressure Amps Battery Voltage Engine RPM Discharge Pressure Suction Pressure ETV Position I O Input Output State High Speed Relay Run Relay Defrost Damper Heat Output Diesel Electri...

Страница 161: ...rs as shown below OFF ON DISPLAY RETURN AIR TEMPERATURE 44 8 NEXT EXIT BACK LOCK F The NEXT and BACK keys are used to scroll through the sensors The LOCK key allows a sensor display to be locked on th...

Страница 162: ...emperature Temperature Differential Evaporator Coil Temperature Ambient Air Temperature Spare 1 Temperature Datalogger Sensor 1 Temperature Datalogger Sensor 2 Temperature Datalogger Sensor 3 Temperat...

Страница 163: ...URS 8 MENU SET SENSORS GAUGES POINT If a prevent alarm condition occurs a prevent alarm message will appear in place of the mode indication in the display as shown below OFF ON 35 F 35 UNIT IN PREVENT...

Страница 164: ...n below OFF ON ALARM 10 1 OF 2 ALARMS NEXT EXIT HELP CLEAR HIGH DISCHARGE PRESSURE The NEXT key is used to scroll through the alarms The HELP key accesses an Operator level help screen The CLEAR key c...

Страница 165: ...Return Air Sensor Alarm Code 04 Check Control Discharge Air Sensor Alarm Code 203 Check Display Return Air Sensor Alarm Code 204 Check Display Discharge Air Sensor The following alarm codes clear aut...

Страница 166: ...own is the High Speed Cool test OFF ON HIGH COOL TEST EXIT GAUGES TEST TIME REMAINING 12 32 MINS RET ECOIL DIS DIFF 45 F 35 F 30 F 10 F Return Discharge and Evaporator Coil temperatures are shown The...

Страница 167: ...100 ETV units only Devices Energized Reciprocating Compressor Diesel Mode Service Test Mode Test Run Relay High Speed Heat D E Relay Hot Gas Bypass ETV Damper Null High Speed Cool ON ON Enabled Low Sp...

Страница 168: ...c Heat Heat D E Relay Hot Gas Bypass ETV Damper Null Cool ON ON Enabled Hot Gas Heat ON ON ON Enabled Hot Gas Elec Heat ON ON ON ON Enabled Defrost ON ON ON ON Enabled ON Cool Bypass ON ON ON Enabled...

Страница 169: ...ey when INTERFACE BOARD TEST is shown in the Maintenance Menu The Interface Board Test screen appears as shown below The test shown is the Heat Output test OFF ON HEAT OUTPUT EXIT LOCK ON TEMP ON HEAD...

Страница 170: ...ter shows the time remaining for the test If the test times out Alarm Code 54 Test Mode Timeout is set The UNLOCK key unlocks the display and returns to the Interface Board Test Interface Board Test M...

Страница 171: ...on and off to verify operation Heater Output This test allows the technician to turn the HMI display heater on and off Unit On Off Output Test This test allows the technician to turn the Unit On Off o...

Страница 172: ...on This menu allows the technician to view the software revision for the HMI control panel and the microprocessor Set Time and Date This menu allows the technician to view and change the HMI control p...

Страница 173: ...ectric Run Time Reminder 1 Hours Electric Run Time Reminder 2 Hours Sensor Calibration Control Return Air Sensor Grade Control Discharge Air Sensor Grade Display Return Air Sensor Grade Display Discha...

Страница 174: ...d Access Menu NOTE If the unit is running select Interface Board Test from the Maintenance Menu This will shut the unit down Press the EXIT key to return to the Maintenance Menu and continue scrolling...

Страница 175: ...cess to the Guarded Access Menu If access is required by a technician and the code is not known enter 4444 If an Access Code is not enabled or when the correct security code is entered 4444 always wor...

Страница 176: ...Section 4 SR 2 Operation To return to the Standard Display press the EXIT key Note A warm restart is performed when guarded access is exited 4 78 31 January 2005...

Страница 177: ...ures some features not available if OptiSet has been programmed Temperature Units Pressure Units Restart Unit After Shutdown Setpoint High Limit Setpoint Low Limit Fuel Saver II High Speed Pulldown Fr...

Страница 178: ...er 1 Hours Electric Run Time Reminder 2 Hours Viewable Hourmeter Setup Total Hours Viewing Total Run Hours Viewing Total Run Time Reminder 1 Viewing Total Run Time Reminder 2 Viewing Controller Power...

Страница 179: ...Defrost Setup Defrost Interval In Range with Fresh Setpoint Defrost Interval Not In Range with Fresh Setpoint Defrost Interval In Range with Frozen Setpoint Defrost Interval Not In Range with Frozen...

Страница 180: ...ere are six sensors and four digital inputs that can be utilized See Service Procedure A49A for complete details Unit Configuration Engine Type Is Compressor Type Is ETV Configured Electric Standby Eq...

Страница 181: ...Tab goes here and the next 2 pages should be GREEN Section 5 Diagnostics...

Страница 182: ......

Страница 183: ...Exist 9 02 Check Evaporator Coil Sensor 9 03 Check Control Return Air Sensor 11 04 Check Control Discharge Air Sensor 13 05 Check Ambient Temperature Sensor 15 06 Check Coolant Temperature Sensor 17 0...

Страница 184: ...eed Circuit 47 41 Check Engine Coolant Temperature 48 42 Unit Forced to Low Speed 49 43 Unit Forced to Low Speed Modulation 49 44 Check Fuel System 50 45 Check Hot Gas or Hot Gas Bypass Circuit 51 46...

Страница 185: ...pressor Pressure Ratio 73 108 Door Open Timeout 74 111 Unit Not Configured Correctly 74 113 Check Electric Heat Circuit 75 115 Check High Pressure Cut Out Switch 75 116 Check High Pressure Cut In Swit...

Страница 186: ...ction 5 SR 2 Diagnostics 136 Check Spare Digital Outputs 79 137 Check Damper Motor Heater Output 79 203 Check Display Return Air Sensor 80 204 Check Display Discharge Air Sensor 82 5 4 02 February 200...

Страница 187: ...helpful Every effort should be made to perform a Pretrip Test on a suspect unit In almost all cases the Pretrip Test will result in one or more alarm codes that will lead you directly to the problem O...

Страница 188: ...laced these Service Procedures must be used A02A Recording Existing Microprocessor Setup A03A Microprocessor Removal and Replacement A04A Microprocessor Setup Any time welding is necessary Service Pro...

Страница 189: ...event Alarms are indicated by a steady alarm indication at the top of the display and the message Unit in Prevent Mode The unit will wait a timed restart interval or until conditions allow and then re...

Страница 190: ...de log alarm to allow diesel mode operation If the unit is switched back to electric mode the alarm reverts to an electric mode shutdown alarm and prevents unit operation If the unit is configured for...

Страница 191: ...res enter the sensor shell Mount sensors with the barrel up and the wires down wherever possible How Alarm is Set 1 The sensor is over or under range for a specified time interval The sensor reading m...

Страница 192: ...If the display is normal proceed as shown below Alarm Code 02 and Alarm Code 13 Sensor was reading erratically 1 Review the ServiceWatch data logger and check the senor reading at the time the alarm w...

Страница 193: ...ode 11 Unit Controlling on Alternate Sensor will be set 2 Sensor codes must be cleared from the Maintenance Menu before Alarm Code 11 will clear 3 Sensor grades must be correctly set to the actual gra...

Страница 194: ...reading erratically 1 Review the ServiceWatch data logger and check the senor reading at the time the alarm was set Also review the history to see if previous alarm codes exist that would indicate an...

Страница 195: ...Alarm Code 11 Unit Controlling on Alternate Sensor will be set 2 Sensor codes must be cleared from the Maintenance Menu before Alarm Code 11 will clear 3 Sensor grades must be correctly set to the act...

Страница 196: ...g erratically 1 Review the ServiceWatch data logger and check the sensor reading at the time the alarm was set Also review the history to see if previous alarm codes exist that would indicate an inter...

Страница 197: ...Harness The sensor is connected to the sensor harness with a Deutsch connector Considerations 1 Sensors should be positioned to minimize the potential for moisture entry where the wires enter the sen...

Страница 198: ...2 If the display is normal proceed as shown below Alarm Code 05 and Alarm Code 13 Sensor was reading erratically 1 Review the ServiceWatch data logger and check the senor reading at the time the alarm...

Страница 199: ...nnector J3 pin 26 to the blue sensor wire The WTN 01 wire connects the microprocessor 35 pin sensor connector J3 pin 15 to the brown sensor wire The sensor wires are routed in the Sensor Harness The s...

Страница 200: ...croprocessor using Service Procedure A01A 2 Review the ServiceWatch data logger and check the senor reading at the time the alarm was set Also review the history to see if previous alarm codes exist t...

Страница 201: ...nd positive battery charge current indicate the engine is running but RPM is less than 300 RPM for 4 seconds How Alarm is Cleared This alarm is cleared manually Diagnostic Procedure 1 Disconnect the s...

Страница 202: ...il Sensor How Alarm is Set The temperature of the evaporator coil was excessive over a period of time How Alarm is Cleared This alarm is cleared manually Diagnostic Procedure 1 Check refrigeration sys...

Страница 203: ...ossible the alarm is set as a Shutdown alarm If continuous restarts are enabled a shutdown alarm is not set after 3 attempts If restarts are disabled the alarm will be set as a shutdown on the first o...

Страница 204: ...controlling on the alternate sensor If the unit is operating with return air sensor control and either of the dual return air sensors fails the unit will control using the discharge air sensor If the...

Страница 205: ...al sensor alarm control With a fresh range setpoint the alarm is set as a shutdown alarm Frozen Setpoints Both return and discharge sensors have failed or have been disabled by the dual sensor alarm c...

Страница 206: ...not read within a specified number of degrees of each other Alarm Code 02 will also be set 2 The alarm is set if immediately after clearing Alarm Codes 02 03 203 04 or 204 all return discharge and co...

Страница 207: ...d on an engine start the alarm is set as a check alarm Maximum current on Yanmar 2 1 engines is 80 amps 3 If the current draw is less than specified during a Pretrip Test the alarm is set as a check a...

Страница 208: ...e 17 that follows an Alarm Code 20 84 Failed to Start will be set as a shutdown alarm If Alarm Code 17 follows an Alarm Code 63 alarm clear only one crank attempt will be made Diagnostic Procedure 1 C...

Страница 209: ...coolant temperature is high as determined by the coolant temperature sensor and the coolant level sensor is indicating low coolant level Alarm Code 18 High Engine Coolant Temperature is set as a Shut...

Страница 210: ...e of the low oil pressure switch The switch is not polarity sensitive and closes on low oil pressure The switch wires are routed in the Main Harness The switch screw terminal is connected to the senso...

Страница 211: ...the Gauge menu The oil pressure should be OK If not the switch may be stuck closed or the switch circuit may be shorted 6 The oil pressure switch should be closed when the engine is not running and o...

Страница 212: ...arm Code 20 follows an Alarm Code 63 alarm clear only one crank attempt will be made How Alarm is Cleared The alarm is cleared manually Considerations This alarm become a log alarm if the unit is swit...

Страница 213: ...rm Diagnostic Procedure Download and review the ServiceWatch data logger using Technician Level to determine the conditions at the time the alarm was set 1 Check temperature differential by displaying...

Страница 214: ...f the alarm Diagnostic Procedure Download and review the ServiceWatch data logger using Technician Level to determine the conditions at the time the alarm was set 1 Check temperature differential by d...

Страница 215: ...Download and review the ServiceWatch data logger using Technician Level to determine the conditions at the time the alarm was set 1 Check temperature differential by displaying the temperature differe...

Страница 216: ...de 24 will be set as a shutdown alarm on the first occurrence of the alarm Diagnostic Procedure Download and review the ServiceWatch data logger using Technician Level to determine the conditions at t...

Страница 217: ...during a Pretrip Test and as a Shutdown alarm in Sleep mode How Alarm is Cleared This alarm is cleared manually Diagnostic Procedure 1 Check and adjust the alternator drive belt 2 Start the engine an...

Страница 218: ...because of a Prevent alarm and Alarm Code 26 is set Alarm Code 85 Forced Unit Operation alarm is also set Alarm Code 85 indicates the unit was forced into a reduced capacity mode Diagnostic Procedure...

Страница 219: ...ow Alarm is Cleared This alarm is cleared manually Diagnostic Procedure 1 This is a normal alarm any time the Pretrip Test is halted and does not finish with a PASS CHECK or FAIL screen display 2 Proc...

Страница 220: ...g non running pre trip Current is measured with the output on and off 2 The alarm is set as a Check alarm if the current is not within specifications when the solenoid is energized 3 The alarm is set...

Страница 221: ...a Check alarm if the damper gear motor draws excessive current for a specified time This indicates that the damper is frozen or stalled How Alarm is Cleared This alarm is cleared manually Considerati...

Страница 222: ...is set as a Log alarm 2 If unit is in diesel mode but not running the oil level is not good and the oil pressure switch is not indicating low oil pressure Alarm Code 31 Check Oil Pressure Switch is s...

Страница 223: ...ually Considerations Alarm code 32 is typically preceded by an alarm code 26 Diagnostic Procedure Download and review the ServiceWatch data logger using Technician Level to determine the conditions at...

Страница 224: ...This alarm is cleared manually Considerations Only checked during a Pretrip Test Diagnostic Procedure 1 Check and adjust high speed as shown in the Maintenance Manual for the unit 2 Check and adjust...

Страница 225: ...digital input is not present when the run relay should be energized How Alarm is Set Run relay output does not match feedback circuit 7K The Run Relay fails the Pretrip Test How Alarm is Cleared This...

Страница 226: ...uits in the contactor may be defective requiring replacement of contactor 2 Check the voltages at the phase detect module Battery voltage should be present on the ER wire and the 8 wire 3 Check the st...

Страница 227: ...el rises above the sensor location The wiring is located in the Main Harness via the CLS 01 and CLP 01 circuits How Alarm is Set 1 If the engine coolant level input indicates low coolant level for 3 m...

Страница 228: ...cleared manually Diagnostic Procedure 1 Check motor wiring to be sure phase rotation is correct 2 Confirm that the 7EC 01 wire is connected to the MCB motor contactor and the 7EB 01 wire is connected...

Страница 229: ...nt current is incorrect during a non running Pretrip Test Current is measured with the output on and off 2 The alarm is set as a Check alarm if the current is not within specifications when the soleno...

Страница 230: ...ation How Alarm is Set The engine coolant temperature rose above 210 F and remained above 205 F for 60 seconds How Alarm is Cleared This alarm is cleared manually Diagnostic Procedure 1 Check the engi...

Страница 231: ...engine load How Alarm is Cleared Alarm will self clear if unit returns to normal operation Diagnostic Procedure Troubleshoot as shown for the associated alarm code 43 UNIT FORCED TO LOW SPEED MODULATI...

Страница 232: ...vate condition 2 and return to normal operation Condition 2 This condition does not apply if condition 1 is active If the engine is running and the fuel pressure switch was indicating good fuel pressu...

Страница 233: ...measured shunt current is incorrect during non running Pretrip Test Current is measured with the output on and off 2 The alarm is set as a Check alarm if the current is not within specifications when...

Страница 234: ...chute mounted sensor Spare 1 exceeds the programmed limits See Blocked Air Chute Detect feature is Section 3 for details How Alarm is Cleared This alarm is cleared manually Programmable Features See...

Страница 235: ...cuit including resistor for continuity 4 Check unit configuration if this alarm occurs on a Model 30 diesel only unit 50 RESET CLOCK Page 1 of 2 Alarm Type Log Alarm How Alarm is Set This alarm indica...

Страница 236: ...is incorrect during non running Pretrip Test Current is measured with the output on and off 2 The alarm is set as a Check alarm if the current is not within specifications when the solenoid is energiz...

Страница 237: ...his alarm is set if the unit has been in the same Interface Board Test Mode function for 15 minutes How Alarm is Cleared This alarm is manually cleared Diagnostic Procedure 1 While the unit is in Serv...

Страница 238: ...is greater than 16 0 volts for 3 minutes Alarm Code 61 is set as a Shutdown alarm 6 If the ambient temperature is more than 10 0 F from setpoint or if the ambient sensor is failed and three consecutiv...

Страница 239: ...nly Associated Alarm Codes How Alarm is Set Shunt calibration check in Pretrip Test shows shunt circuit is out of calibration with all outputs de energized How Alarm is Cleared This alarm is cleared m...

Страница 240: ...l performance is not possible the alarm is set as a Shutdown alarm If continuous restarts are enabled a Shutdown alarm is not set after 3 attempts If restarts are disabled the alarm will be set as a S...

Страница 241: ...ate are secure 10 Check for a seized compressor or engine 11 If a Model 50 electric standby unit check for a failed clutch or seized electric motor 64 PRETRIP REMINDER Page 1 of 1 Alarm Type Log Alarm...

Страница 242: ...hutdown alarm 2 If Alarm Code 66 is manually cleared and the engine oil level is still low Alarm Code 66 is reset as a Shutdown Alarm How Alarm is Cleared Alarm self clears if the oil level input is g...

Страница 243: ...1 Alarm Type Log Alarm Associated Alarm Codes How Alarm is Set One or more hourmeters exceeds 499 999 hours How Alarm is Cleared This alarm is cleared manually Diagnostic Procedure 1 If the hourmeter...

Страница 244: ...tart will occur every time the unit is turned on 2 Complete the microprocessor setup using Service Procedure A04A 3 Alarm code 74 will be cleared during the microprocessor setup using Service Procedur...

Страница 245: ...HIGH COMPRESSOR TEMP Page 1 of 1 Alarm Type Log Alarm Considerations Not implemented future use 82 HIGH COMPRESSOR TEMP SHUTDOWN Page 1 of 1 Alarm Type Prevent Alarm Considerations Not implemented fut...

Страница 246: ...ction and that a restart will be attempted when conditions permit 4 If the corrective action is successful the original alarm code as well as Alarm Code 84 are cleared automatically If the original al...

Страница 247: ...s a secondary alarm that is set along with the associated primary alarm 2 This alarm indicates that the unit was forced to a different operating mode than would normally be implemented under the exist...

Страница 248: ...he discharge pressure did not rise or fall during an ETV test How Alarm is Cleared This alarm is cleared manually Clearing the code will cause the unit to shut down and restart to check the transducer...

Страница 249: ...did not rise or fall during an ETV test How Alarm is Cleared This alarm is cleared manually Clearing the code will cause the unit to shut down and restart to check the transducer for proper operation...

Страница 250: ...operation is confirmed by a rise in suction pressure The electrical test is performed before every engine or motor start The running test is only performed when the unit restarts after a shutdown or...

Страница 251: ...unit is switched from electric mode to diesel mode Diagnostic Procedure CAUTION High voltage is present any time the unit is connected to standby power Exercise extreme care 1 Check the electric motor...

Страница 252: ...o diesel mode Diagnostic Procedure CAUTION High voltage is present any time the unit is connected to standby power Exercise extreme care 1 Check the ER 01 Circuit from the phase detect module for 12 v...

Страница 253: ...ade is set to other than 5H Considerations The sensor grade must be set using the Sensor Calibration feature in the Guarded Access Menu If the sensor grade is not properly set the sensor reading will...

Страница 254: ...ck Alarm or Shutdown Alarm Considerations Not implemented future use 96 LOW FUEL LEVEL Page 1 of 1 Alarm Type Log Alarm Associated Alarm Codes Alarm Code 98 Check Fuel Level Sensor How Alarm is Set A...

Страница 255: ...is determined to be out of range How Alarm is Cleared This alarm is cleared manually Diagnostic Procedure 1 Check fuel level sensor harness to be sure it is connected and secure 2 Check fuel level sen...

Страница 256: ...then re opened Diagnostic Procedure Check the operation of the door switches 111 UNIT NOT CONFIGURED CORRECTLY Page 1 of 1 Alarm Type Log or Check Alarm Pretrip Test Only Associated Alarm Codes Alarm...

Страница 257: ...specifications when the solenoid is energized 3 The alarm is set as a Shutdown alarm if the current does not return to 0 when the device is de energized How Alarm is Cleared This alarm is cleared man...

Страница 258: ...on only No action is required 118 AUTO SWITCH FROM ELECTRIC TO DIESEL Page 1 of 1 Alarm Type Log Alarm Associated Alarm Codes Alarm Code 117 Auto Switch from diesel to electric How Alarm is Set Alarm...

Страница 259: ...re 1 Check the operation of the diesel electric relay using Interface Board Test Mode in the Maintenance Menu Be sure the hot gas LED 5 lights 2 Use the HMI control panel amps gauge to check the curre...

Страница 260: ...ow Alarm is Set The indicated hourmeter has exceeded the programmed time limit How Alarm is Cleared This alarm is cleared manually Diagnostic Procedure Perform required maintenance as dictated by owne...

Страница 261: ...OUTPUT Page 1 of 1 Alarm Type Check Alarm Associated Alarm Codes Alarm Code 30 Defrost Damper Stuck Component Description and Location Circuit Description On units equipped with a damper gear motor t...

Страница 262: ...scharge Air Control and Alarm Code 11 Unit Controlling on Alternate Sensor will be set 2 Sensor codes must be cleared from the Maintenance Menu before Alarm Code 11 will clear 3 Sensor grades must be...

Страница 263: ...r was reading erratically 1 Review the ServiceWatch data logger and check the sensor reading at the time the alarm was set Also review the history to see if previous alarm codes exist that would indic...

Страница 264: ...Return Air Control and Alarm Code 11 Unit Controlling on Alternate Sensor will be set 2 Sensor codes must be cleared from the Maintenance Menu before Alarm Code 11 will clear 3 Sensor grades must be c...

Страница 265: ...or was reading erratically 1 Review the ServiceWatch data logger and check the sensor reading at the time the alarm was set Also review the history to see if previous alarm codes exist that would indi...

Страница 266: ...Section 5 SR 2 Diagnostics 5 84 02 February 2005...

Страница 267: ...Tab goes here and the next page should be GREEN Section 6 Service Procedures...

Страница 268: ......

Страница 269: ...on Units Equipped with Microprocessors A28A Setting Unit Running Time Hourmeters A34A Operating Service Test Mode See Section 4 A44A Operating Interface Board Test Mode See Section 4 A46A Flash Loadin...

Страница 270: ...Section 6 SR 2 Service Procedure Index Page 2 01 February 2005...

Страница 271: ...e 1 Table of Contents 1 Materials Required 1 Operation 1 Important Notes 2 Important PC Notes 2 Diagnostic Procedure 3 Materials Required Thermo King SR 2 Diagnostic Tool Service Part Number 204 1102...

Страница 272: ...harnesses Never accept an initial failure Always retest to confirm If component fails the test be sure wiring is connected correctly Important PC Notes The following notes apply to the pc computer us...

Страница 273: ...r the J4 Microprocessor On Off Switch connector and the heavy power wires at J23 J24 and J25 The Microprocessor On Off Switch and the heavy power wires will be used to apply test power to the assembly...

Страница 274: ...eft clicking RUN TEST 9 Follow the prompts as shown below to connect the tester to the unit microprocessor interface board assembly under test Press any key to step thru the connection prompts shown o...

Страница 275: ...r CAN Harnesses to the J12 J13 and J14 connectors of the assembly under test 14 Connect the Tester RS232 Serial Harnesses to the J9 and J10 connectors of the assembly under test 15 Turn the Microproce...

Страница 276: ...d 20 Retest the assembly if necessary to confirm the test results 21 Turn the Microprocessor On Off switch off 22 Record the data requested in the fields on the test report 23 Print the test report fo...

Страница 277: ...Contents 1 Materials Required 1 Operation 1 Important Notes 2 Important PC Notes 2 Diagnostic Procedure 3 Materials Required Thermo King SR 2 Diagnostic Tool Service Part Number 204 1102 The Thermo Ki...

Страница 278: ...st to confirm If component fails the test be sure wiring is connected correctly There is a Display Self Test included in the Maintenance Menu See Section 4 and Service Procedure A01C for details Impor...

Страница 279: ...cables and the serial cable to the tester 3 Connect a serial cable from the right side Tester Serial Connector to a pc computer The serial cable must be connected to the right side Tester Serial Conn...

Страница 280: ...ts shown on the pc 9 Connect the blue Tester HMI Harness connector to the HMI Control Panel under test Do not connect the black Tester J3 Sensor Harness connector to the microprocessor interface board...

Страница 281: ...test check the test results for possible causes and correct as directed The test results will indicate if a problem exists with the HMI Control Panel 18 Retest the assembly if necessary to confirm the...

Страница 282: ...Section 6 SR 2 Service Procedure A01B Page 6 P41RA01B 31 January 2005...

Страница 283: ...Where Used 1 Purpose 1 Table of Contents 1 Materials Required 1 Operation 1 Important Notes 1 Diagnostic Procedure 2 Materials Required None Operation The following procedure allows the technician to...

Страница 284: ...Display Press and hold both the unlabelled soft key and the Exit key for 5 seconds 3 The first Maintenance Menu feature will appear Press the NEXT and BACK keys to scroll thru the Maintenance Menu cho...

Страница 285: ...ISPLAY SELF TEST is shown on the display press the SELECT key to access it 8 When the individual test is complete another test can be selected 9 When testing is finished press EXIT to return to the Ma...

Страница 286: ...HMI buzzer on and off to verify operation Heater Output This test allows the technician to turn the HMI display heater on and off Unit On Off Output Test This test allows the technician to turn the Un...

Страница 287: ...rvice Procedure Operation The settings of all programmable features must be retrieved before replacing a microprocessor or performing a Cold Start These settings will then be duplicated in the replace...

Страница 288: ...ectric Run Time Reminder 1 Hours Electric Run Time Reminder 2 Hours Sensor Calibration Control Return Air Sensor Grade Control Discharge Air Sensor Grade Display Return Air Sensor Grade Display Discha...

Страница 289: ...hold both the EXIT and unlabelled key for 5 seconds The Maintenance Menu appears 4 Press the NEXT key as required to display the Software Revision Menu 5 Use the NEXT and or BACK keys to scroll throug...

Страница 290: ...ked and set if necessary 8 Check the Time to determine the time zone used by the customer Record the time zone on the Setup Sheet Compare local time to unit time to determine time zone 9 Press and hol...

Страница 291: ...its Setup Menu The Hourmeter Limits Setup Menu appears 15 Use the NEXT and or BACK keys to scroll through all Hourmeter Limits Record all Hourmeter Limits on the Setup Sheet 16 When all Hourmeter Limi...

Страница 292: ...The Guarded Access Menu appears 22 Press the NEXT key as required to display the Sensor Calibration Menu The Sensor Calibration Menu appears 23 When the Sensor Calibration Menu is shown press the SELE...

Страница 293: ...features Record the setting of each Cycle Sentry feature on the Setup Sheet 29 When all Cycle Sentry features have been recorded press the EXIT key to return to the Guarded Access Menu 30 When the Gu...

Страница 294: ...s the Language Setup Menu The Language Setup Menu will appear 36 Use the NEXT and or BACK keys to scroll through the Language features Record the setting of each Language feature on the Setup Sheet 37...

Страница 295: ...setting of each Sensor Configuration feature on the Setup Sheet 42 When all Sensor Configuration features have been recorded press the EXIT key to return to the Guarded Access Menu 43 Press the NEXT...

Страница 296: ...dard Display 48 Connect a serial cable from the unit Service Watch connector to a pc equipped with Wintrac 4 4 and OptiSet Setup Guide 49 Turn the unit on 50 From the Wintrac 4 4 Tools Menu choose Ret...

Страница 297: ...Use OptiSet Setup Guide to save the XXXX opt file as an Upload file This will create the XXXX csv file required by Wintrac 4 4 to perform an upload Make note of the location of this file It will be us...

Страница 298: ...Section 6 SR 2 Service Procedure A02A Page 12 P41RA02A 02 February 2005...

Страница 299: ...upplied to the microprocessor each time the unit is turned on If the microprocessor is changed the clock setting will be supplied to the microprocessor when the unit is turned on If the HMI Control Pa...

Страница 300: ...r Open Forces LOG ONLY Door Open Timeout HRS MIN OFF Sleep Mode After Pretrip DISABLED Rail Option DISABLED Rail Alternate If Rail Option ENABLED DISABLED Blocked Air Chute Detect DISABLED Temperature...

Страница 301: ...Time Viewing ENABLED Total Run Time Reminder 1 Viewing DISABLED Total Run Time Reminder 2 Viewing DISABLED Controller Power On Hours Viewing DISABLED Pretrip Reminder Viewing DISABLED Engine Run Time...

Страница 302: ...TUP First language 65xx second language 66xx Function Default Setting Recorded Setting Default Language ENGLISH Enable Language English DISABLED Enable Language Spanish or Russian DISABLED Enable Lang...

Страница 303: ...d Setting Log Interval 15 minutes Up to 6 sensors may be configured Function Default 1 2 3 4 5 6 Sensor Logging 1 2 On 3 6 Off Sensor Name Log Sensor X Out of Range Checking ON Low Limit 6 High Limit...

Страница 304: ...Connect a serial cable from the unit Service Watch connector to a pc equipped with Wintrac 4 4 and OptiSet Setup Guide 2 Turn the unit on 3 From the Wintrac 4 4 Tools Menu choose Retreive OptiSet Conf...

Страница 305: ...upplied to the microprocessor each time the unit is turned on If the microprocessor is changed the clock setting will be supplied to the microprocessor when the unit is turned on If the HMI Control Pa...

Страница 306: ...r Open Forces LOG ONLY Door Open Timeout HRS MIN OFF Sleep Mode After Pretrip DISABLED Rail Option DISABLED Rail Alternate If Rail Option ENABLED DISABLED Blocked Air Chute Detect DISABLED Temperature...

Страница 307: ...Time Viewing ENABLED Total Run Time Reminder 1 Viewing DISABLED Total Run Time Reminder 2 Viewing DISABLED Controller Power On Hours Viewing DISABLED Pretrip Reminder Viewing DISABLED Engine Run Time...

Страница 308: ...TUP First language 65xx second language 66xx Function Default Setting Recorded Setting Default Language ENGLISH Enable Language English DISABLED Enable Language Spanish or Russian DISABLED Enable Lang...

Страница 309: ...ed Setting Log Interval 5 minutes Up to 6 sensors may be configured Function Default 1 2 3 4 5 6 Sensor Logging 1 2 On 3 6 Off Sensor Name Log Sensor X Out of Range Checking ON Low Limit 6 High Limit...

Страница 310: ...Connect a serial cable from the unit Service Watch connector to a pc equipped with Wintrac 4 4 and OptiSet Setup Guide 2 Turn the unit on 3 From the Wintrac 4 4 Tools Menu choose Retreive OptiSet Con...

Страница 311: ...red 1 Operation 1 Important Notes 1 Diagnostic Procedure 2 Materials Required Cable ties Operation The interface board can be changed without removing the microprocessor from the control box If the mi...

Страница 312: ...roprocessor Power switch off 3 Disconnect standby power if connected 4 Disconnect the unit battery 5 Disconnect all harness connectors from the microprocessor and interface board assembly 6 If the mic...

Страница 313: ...replacement part Be sure to use the correct hardware as some screw lengths may vary When installing an interface board on a microprocessor use care to line up the guide pins 11 Reconnect all harness...

Страница 314: ...ents 15 Clear any alarm codes as shown in Section 4 16 If the microprocessor was replaced set up all programmable features using Service Procedure A04A 17 Run a Pretrip Test as shown in Section 4 to v...

Страница 315: ...1 Purpose 1 Table of Contents 1 Materials Required 1 Operation 1 Important Notes 1 Diagnostic Procedure 2 Materials Required Cable ties Operation The HMI Control Panel is removed from the control box...

Страница 316: ...5 Remove the four screws securing the HMI Control Panel to the control box and remove the HMI Control Panel from the control box 6 Install the new HMI Control Panel in the control box 7 Reconnect all...

Страница 317: ...ngs will be loaded from the microprocessor when the unit is turned on 11 Clear any alarm codes as shown in Section 4 12 Check the setting of the real time clock as shown in Section 4 and correct if ne...

Страница 318: ...Section 6 SR 2 Service Procedure A03B Page 4 P41RA03B 30 January 2005...

Страница 319: ...ecording Existing Microprocessor Settings Operation The settings of the programmable features must be programmed after replacing a microprocessor or performing a Cold Start The Programming Menu Overvi...

Страница 320: ...ctric Run Time Reminder 1 Hours Electric Run Time Reminder 2 Hours Sensor Calibration Control Return Air Sensor Grade Control Discharge Air Sensor Grade Display Return Air Sensor Grade Display Dischar...

Страница 321: ...for 5 seconds The Maintenance Menu appears 4 Press the NEXT key as required to display the Software Revision Menu 5 Use the NEXT BACK and SELECT keys to scroll through the HMI Control Panel and Micro...

Страница 322: ...and date must be checked and set if necessary 9 Press and hold both the EXIT and unlabelled key for 5 seconds The Guarded Access Menu appears If a Security Code is requested enter the Security Code or...

Страница 323: ...imits Set all Hourmeter Limits to those shown on the Setup Sheet 16 When all Hourmeter Limits have been set press the EXIT key to return to the Hourmeter Setup Menu The Hourmeter Setup Menu appears 17...

Страница 324: ...ration Menu appears 23 When the Sensor Calibration Menu is shown press the SELECT key to access the Sensor Calibration Menu Control Return Air Sensor Grade and the current grade appear Set the grade t...

Страница 325: ...entry features have been set press the EXIT key to return to the Guarded Access Menu 30 When the Guarded Access Menu is shown press the NEXT key to access the Defrost Setup Menu 31 When the Defrost Me...

Страница 326: ...at shown on the Setup Sheet 37 When all Language features have been set press the EXIT key to return to the Guarded Access Menu 38 Press the NEXT key again to access the OptiSet Setup Menu The OptiSet...

Страница 327: ...to access the Unit Configuration Setup Menu 44 When the Unit Configuration Setup Menu is shown press the Select key to access the Unit Configuration Setup Menu The Unit Configuration Setup Menu will a...

Страница 328: ...Guide 49 Turn the unit on 50 From the Wintrac 4 4 Tools Menu choose Send Optiset Configuration 51 Select the XXXX csv OptiSet configuration file created when the setup sheet was completed 52 Double c...

Страница 329: ...This procedure will perform a Cold Start on the microprocessor All programmable features are reset except hourmeters and Service Watch data logger The Cold Start can be performed by means of an Inter...

Страница 330: ...be used 2 Turn off the Microprocessor On Off switch 3 Locate the J101 jumper on the relay board It is located in the upper center of the interface board See the illustration on the next page 4 Remove...

Страница 331: ...1 CAN 3 F1 F10 F2 F3 F6 ON OFF SWITCH LED22 J4 2A F7 3A F9 3A F12 3A F8 CAN 2 CAN 1 J103 RS232 2 J102 J101 J27 10A F11 K4 K3 H 2A 2 60A F5 40A 8D 8DP 8S 8 DG 7D 29 LED17 LED18 LED20 LED19 LED8 LED9 LE...

Страница 332: ...74 indicates the Cold Start was successful The other alarm codes exist because the sensor grades have been set to 5H These codes will clear when the sensor grades are properly set 10 Set up all progra...

Страница 333: ...nnot be retrieved the customer specified settings must be used 2 Connect the download cable to the ServiceWatch port on the unit 3 Turn unit on 4 Start Wintrac 4 4 The Wintrac Display will appear 5 Fr...

Страница 334: ...s successful The other alarm codes exist because the sensor grades have been set to 5H These codes will clear when the sensor grades are properly set 10 Set up all programmable features using Service...

Страница 335: ...re sensors and the control and display discharge air temperature sensors are graded sensors Any time these sensors are replaced the grade of the new sensor must be correctly entered to insure optimum...

Страница 336: ...r 5 seconds The Maintenance Menu appears 5 Press the NEXT key as required to display the Set Time and Date Menu The Set Time and Date Menu appears 6 Press and hold both the EXIT and unlabelled key for...

Страница 337: ...nu for the selected sensor will appear 11 Use the and keys to change the sensor grade to match the grade stamped on the sensor 12 When the correct grade is shown press the YES key to confirm the choic...

Страница 338: ...Section 6 SR 2 Service Procedure A15A Page 4 P41RA15A 30 January 2005...

Страница 339: ...Units Equipped with SR 2 Microprocessors 1 Where Used 1 Purpose 1 Table of Contents 1 Materials Required 1 Operation 1 Before Welding 2 After Welding 2 Materials Required None Operation Electric weldi...

Страница 340: ...y cables 4 Connect the welder ground cable as close as possible to the area where the welding is to be performed Move the welder ground cable as required After Welding Step Action Result Comments 1 Re...

Страница 341: ...ourmeters 1 Where Used 1 Purpose 1 Table of Contents 1 Materials Required 1 Procedure 2 Materials Required None IMPORTANT Time can only be added if all hourmeters have less than 100 hours accumulated...

Страница 342: ...ess and hold both the EXIT and unlabelled key for 5 seconds The Maintenance Menu appears 5 Press the NEXT key as required to display the Set Time and Date Menu 6 Press and hold both the EXIT and unlab...

Страница 343: ...NEXT key to scroll to the last item in the Program Hourmeter Menu The NEXT key will disappear 11 Press and hold both the EXIT and unlabelled key for 5 seconds This will add the non programmable hourm...

Страница 344: ...s can no longer be changed Exercise care when changing hourmeter settings 15 Repeat Steps 12 14 as necessary to change the remaining hourmeters 16 When all hourmeters are set press the EXIT key to ret...

Страница 345: ...ash load files for use by Wintrac 2 Connecting the Cables 3 Flash Load Details 3 Flash Load Procedure 4 Flash Load Failure During a Flash Load 7 Flash Loading a Microprocessor Already in Flash Load Mo...

Страница 346: ...r download the necessary file or files The files must then be prepared for use Preparing flash load files for use by Wintrac Flash load files must be prepared for use before the Wintrac flash load pro...

Страница 347: ...the other end The 15 pin D connector is attached to the 15 pin D connector on the data cable and the 5 pin Deutsch connector is attached to the Service Watch connector above the HMI Control Panel Do...

Страница 348: ...t a power source to the PC computer Do not rely on a laptop battery as low power may cause communications to be lost and the flash load to fail See Flash Load Recovery on the previous page 4 Start Win...

Страница 349: ...be changed as shown by the readme txt file supplied with Wintrac 8 Left click Tools The TOOLS menu will appear 9 From the Tools menu left click Flash Load A download data warning menu appears 10 Left...

Страница 350: ...oad will take several minutes The unit must remain on and connections must not be disturbed during the flash load process Several status screens are shown as the flash load proceeds 14 When the flash...

Страница 351: ...oad process The Retry flash load differs from the Full flash load as follows Since the microprocessor is already in flash load mode it does not respond to the full set of Datapac commands Therefore du...

Страница 352: ...t will be a Full flash load Since the microprocessor is already in flash load mode it will not respond to the first flash load command Searching for Device on COM 1 If the search continues for more th...

Страница 353: ...ents 1 Materials Required 1 Obtaining Flash Load Files and Preparing Them for Use 2 Preparing flash load files for use by Wintrac 3 Connecting the Cables 3 Flash Load Recovery 4 Flash Load Procedure 5...

Страница 354: ...ge support as shown below 65xx 66xx English English Spanish Russian French Polish German Hungarian Italian Romanian Dutch Bulgarian Portuguese Czech Greek Danish Turkish Swedish Hebrew Norwegian Arabi...

Страница 355: ...ftware files are now ready for flash loading using Wintrac Connecting the Cables The same cables used for downloading are required to perform a flash load Typically two cables are used to connect the...

Страница 356: ...re the flash load can be completed This can be accomplished by removing the connector at the back of the HMI or by disconnecting the unit battery If the power was turned off during flash load the next...

Страница 357: ...a power source to the PC computer Do not rely on a laptop battery as low power may cause communications to be lost and the flash load to fail See Flash Load Recovery on the previous page 4 Start Wintr...

Страница 358: ...s menu left click Flash Load A download data warning menu appears 10 Left click Yes to continue A directory containing the flash load files appears 11 Double click the flash load directory and locate...

Страница 359: ...is complete a message appears confirming a successful flash load 15 Left click OK to complete the flash load The unit will automatically restart and run 16 Clear any alarm codes 17 Run a Pretrip Test...

Страница 360: ...Section 6 SR 2 Service Procedure A46B Page 8 P41RA46B 30 January 2005...

Страница 361: ...stic procedures Table of Contents Phase Detect Module Operation and Diagnostics 1 Where Used 1 Purpose 1 Table of Contents 1 Description 1 Operation 2 Connections 2 Removal and Replacement 4 Diagnosti...

Страница 362: ...4 seconds after the voltage rises above 180 volts AC and all three phases are present If phase rotation is L1 L2 L3 the 7EB wire will supply 12 to 24 VDC to energize the appropriate phase rotation con...

Страница 363: ...ase contactors from being energized at once ER This wire will output 12 24 VDC 2 to 4 seconds after the voltage rises above 180 volts AC and all three phases are present If the voltage drops below 160...

Страница 364: ...new phase detect module wires to the upper contactor as follows 9 Connect the brown wire to L1 on the contactor 10 Connect the blue wire to L2 on the contactor 11 Connect the black wire to L3 on the...

Страница 365: ...Off switch 4 If correct power is present in the test above then the ER circuit on the interface board should have 12 24 VDC present If power is not present replace the phase detect module Removal and...

Страница 366: ...Section 6 SR 2 Service Procedure A48A Page 6 P41RA48A 30 January 2005...

Страница 367: ...he HMI Control Panel This datalogger conforms to European standard EN12830 The data logger supports up to 6 optional temperature sensors and 4 digital inputs These optional sensors are not the same as...

Страница 368: ...arrel than unit sensors No sensor grades Thermistor CargoWatch Sensor The thermistor sensors change resistance as the temperature changes Resistance values are as shown in the table They can be measur...

Страница 369: ...d The printer must be connected to the printer port connector located inside the unit control box This port may be routed to the outside of the unit as required by the individual user Programmable Fea...

Страница 370: ...f Range Checking Low High Italian Option Sensor Averaging S N B N B N B N B N B B Sensor Logging Ind Sensor 6 Name Out of Range Checking Low High Italian Option Sensor Averaging S N B N B N B N B N B...

Страница 371: ...ads 2 To View the Customer Level Data 3 Customer Level Data 3 To View the Technician Level Data 4 Technician Level Data 5 Description The ServiceWatch Data Logger is contained within the SR 2 micropro...

Страница 372: ...er when the unit is turned off and back on Time and date can not be changed by connecting directly to the ServiceWatch datalogger with Wintrac Downloads Downloads are obtained using Wintrac 4 4 Step A...

Страница 373: ...trac menu bar The Open Wintrac File Menu appears 8 Select the desired trailer number and data file and left click OK The file is opened Customer Level data is shown according to the list below Custome...

Страница 374: ...Technician User Level The Technician Level is enabled and if a file is currently open the message shown below will appear 9 Left click OK 10 Left click the File Icon in the upper left corner of the W...

Страница 375: ...r Setpoint Return Control Return Display Discharge Control Discharge Display Ambient Coil Spare 1 Operating Mode Suction Pressure Discharge Pressure ETV Position Engine RPM Engine Temp ETV State Batte...

Страница 376: ...Section 6 SR 2 Service Procedure A50A Page 6 P41RA50A 31 January 2005...

Страница 377: ...to sense return air and discharge air temperature Ungraded sensors are used to sense coil and ambient air temperature Both graded and ungraded sensors are checked in the same manner Dual Sensors Dual...

Страница 378: ...charge Air Sensor is marked with one red cable tie and is connected to the microprocessor via the DTP and DTN wires The Display Discharge Air Sensor is marked with two red cable ties and is connected...

Страница 379: ...sensor to be replaced from the sensor harness 2 If the sensor is a soft failure replace the sensor Steps 3 thru 6 can be omitted Go to Step 8 3 If the sensor is a hard failure turn the unit on This st...

Страница 380: ...r shorts and open wires Test and repair the harness as required See Service Procedure H04A for additional information This step can be omitted if the failure is a soft failure 7 If the harness passes...

Страница 381: ...rpose To confirm the proper operation of the suction or discharge pressure sensors Table of Contents Pressure Sensor Test 1 Where Used 1 Purpose 1 Table of Contents 1 Materials Required 1 Diagnostic P...

Страница 382: ...or wiring harness is defective 3 Turn the unit off and disconnect the suction or discharge pressure transducer at the transducer plug 4 Turn the unit on 5 Check the voltage at the sensor harness conne...

Страница 383: ...ere Used 1 Purpose 1 Table of Contents 1 Materials Required 1 Operation 1 Diagnostic Procedure 2 Replacing the Switch Screw In Applications 2 Materials Required Fluke Digital Multimeter Operation The...

Страница 384: ...e switch should be closed This check can be performed while changing oil 4 Reconnect the Deutsch connector Replacing the Switch Screw In Applications Step Action Result Comments 1 Turn the unit off 2...

Страница 385: ...R 2 units Purpose To test the oil pressure switch for proper operation Table of Contents Checking the Oil Pressure Switch 1 Where Used 1 Purpose 1 Table of Contents 1 Materials Required 1 Diagnostic P...

Страница 386: ...ch is defective 3 Start the engine and observe the meter reading Battery voltage should be present when the engine is running If the voltage is low or is 0 proceed to Step 4 4 With the unit running di...

Страница 387: ...l Multimeter Operation An optical sensor is used on some units to determine the coolant level This three wire sensor is supplied with 5 VDC from the microprocessor on the CLP wire J7 Pin 15 and ground...

Страница 388: ...to determine the cause 2 If 5 VDC is present at the sensor check the voltage on the white wire CLS at the sensor harness connector Less than 0 5 VDC should be present when the sensor is not immersed i...

Страница 389: ...itch is supplied with 5 VDC from the microprocessor on the CLP wire J7 Pin 15 The switch outputs 5 VDC on the CLS wire J7 Pin 16 when coolant level is above the sensor and less than 0 VDC when the coo...

Страница 390: ...sor harness connector Less than 0 5 VDC should be present when the coolant level is below the switch and 5 VDC should be present when the coolant level is above the switch If these voltages are not pr...

Страница 391: ...oolant temperature sensor for proper operation Table of Contents Coolant Temperature Sensor Test 1 Where Used 1 Purpose 1 Table of Contents 1 Materials Required 1 Engine Temperature Sensor 1 Diagnosti...

Страница 392: ...at the plug next to the sensor 4 Turn the unit on The Standard Display will appear 5 Access the Gauge menu and display Coolant Temperature The display for the Engine Coolant Temperature sensor should...

Страница 393: ...n Step 6 above is incorrect check the microprocessor as shown in Service Procedure A01A If the microprocessor fails the test it must be replaced 9 If the microprocessor passes the test the problem is...

Страница 394: ...Section 6 SR 2 Service Procedure F08A Page 4 P41RF08A 30 January 2005...

Страница 395: ...ust the RPM sensor Table of Contents RPM Sensor Test and Adjustment 1 Where Used 1 Purpose 1 Table of Contents 1 Materials Required 1 Diagnostic Procedure 2 Materials Required Fluke Digital Multimeter...

Страница 396: ...oved If not the sensor should be replaced 4 Loosen the lock nut turn the sensor in until it contacts the ring gear on the flywheel then back it out turn and tighten the lock nut 5 Reattach the FS1 and...

Страница 397: ...ss the sensor terminals with the FS1 and FS2 wires removed The voltage in high speed should read from 1 0 to 5 0 volts ac Set the meter to read AC volts 11 If the required voltage is not present repla...

Страница 398: ...Section 6 SR 2 Service Procedure F09A Page 4 P41RF09A 30 January 2005...

Страница 399: ...t refrigeration system pressures did not respond as expected This may be caused by a malfunction in the electronic throttling valve circuits or a refrigeration system problem such as low refrigerant l...

Страница 400: ...e EVA and EVB wires for shorts to ground Be sure the valve connector is properly attached to the valve Identify the associated pins on the ETV and check for continuity at the valve If the resistance f...

Страница 401: ...red 8 Exit Evacuation Test The test ETV should close when Evacuation Test is exited 9 If the test ETV opens and closes as described in Step 6 7 replace the unit ETV If the ETV must be changed consult...

Страница 402: ...Section 6 SR 2 Service Procedure G03A Page 4 P41RG03A 31 January 2005...

Страница 403: ...tents Wiring Harness Continuity Test 1 Where Used 1 Purpose 1 Table of Contents 1 Materials Required 1 Important Notes 1 Diagnostic Procedure 2 Materials Required Fluke Digital Multimeter Jumper Wires...

Страница 404: ...g meter with high input impedance Older analog needle type meter movement meters and some inexpensive mechanic tool box meters present a large load to the circuit being tested This can significantly a...

Страница 405: ...results 6 Using jumpers as required connect each end of the circuit to a high quality multimeter The meter must show a very low resistance less than 1 0 ohm indicating circuit continuity If not the c...

Страница 406: ...Section 6 SR 2 Service Procedure H04A Page 4 P41RH04A 30 January 2005...

Страница 407: ...Tab goes here and the next page should be GREEN Section 7 Service Information...

Страница 408: ......

Страница 409: ...change 5 SR 2 Microprocessor 5 SR 2 Interface Board 5 SR 2 HMI Control Panel 5 SR 2 Microprocessor Interface Board HMI Control Panel Tester 6 SR 2 Economy Mode Settings 7 SR 2 Cycle Sentry Mode Normal...

Страница 410: ...Section 7 SR 2 Information 7 2 02 February 2005...

Страница 411: ...Revision CAUTION The software on a replacement microprocessor should always be checked to be certain it is current software SR 2 Microprocessor Software Software Revision Features Interchange with 92...

Страница 412: ...602 Limited OptiSet software enhancements improved PRINT feature reduced startup initialization time from approx 50 seconds to approx 30 seconds R Com support Can replace all previous limited OptiSet...

Страница 413: ...SR 2 Trailer Applications 45 2013 SR 2 Interface Board Features Where Used Interchange With Service Parts Number Production units with damper solenoids SB Trailer Applications 45 2014 Production unit...

Страница 414: ...Microprocessor Interface Board HMI Control Panel Tester Features Where Used Interchange With Service Parts Number Tests the microprocessor interface board and HMI control panel SR 2 Trailer Applicatio...

Страница 415: ...e Economy Mode settings to Standard Mode default settings for Cycle Sentry Mode and Continuous Mode operation OptiSet or user modified settings are not considered SR 2 Cycle Sentry Mode Normal Default...

Страница 416: ...1 9 C Only if High Speed Pull Down Off 6 5 F 3 6 C Only if High Speed Pull Down Off 3 5 F 1 9 C Only if High Speed Pull Down Off 8 5 F 4 7 C Only if High Speed Pull Down Off High Speed Heat to Low Sp...

Страница 417: ...T 347 04 02 04 SR 2 Software Revision B001 T T 348 04 02 04 SR 2 CargoWatch Downloads T T 350 04 16 04 SR 2 Software Revision B002 T T 355 04 23 04 SR 2 Hourmeter View and Dual Sensor Enhancement T T...

Страница 418: ...ng on SL 400e SR 2 Units SB 730 G 04 07 23 04 SR 2 On Off Isolation Switch SB 733 G 04 08 27 04 SR 2 New Damper Door Gear Motor ESA Warranty Bulletins Bulletin Date Title WB 200 G 04 10 29 04 SR 2 ON...

Страница 419: ...Tab goes here and the next page should be GREEN Section 8 Schematics and Wiring Diagrams...

Страница 420: ......

Страница 421: ...Diagram NAD Manuals Only 1E07692 Rev E SB 210 310 30 50 SR 2 w Yanmar Wiring Diagram NAD Manuals Only 1E07693 Rev C SL 400e SR 2 30 50 Schematic Diagram ESA Manuals Only 1E08157 Rev B SL 400e SR 2 30...

Страница 422: ...Section 8 SR 2 Drawings 8 2 01 February 2005...

Страница 423: ..._______________________________ __________________________________________________________________________ __________________________________________________________________________ __________________...

Страница 424: ...Section 8 SR 2 Drawings 8 4 01 February 2005...

Страница 425: ...8 5...

Страница 426: ...8 6...

Страница 427: ...8 7...

Страница 428: ...8 8...

Страница 429: ...8 9...

Страница 430: ...8 10...

Страница 431: ...8 11...

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