ROPA Panther 2S Скачать руководство пользователя

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Maintenance and Service

Diesel engine

7.1.4.6

Remarks of ROPA on the coolant (general information)

Normally, coolant consists of water and corrosion protection/antifreeze agent. The cor-

rosion protection/antifreeze agents (ethylene glycol with corrosion inhibitors) have the

following tasks in the cooling system:

Sufficient corrosion and cavitation protection for all components of the cooling sys-

tem.

Lowering of the freezing point (frost protection).

Raising of the boiling point.

For reasons of corrosion protection, about 50 vol.-% corrosion protection/antifreeze

agents must be added to the cooling liquid, if the expected environmental tempera-

tures do not require even higher concentration. This concentration (50 vol.-%) offers

antifreeze protection up to about -37°C. A higher concentration is only sensible for

even lower environmental temperatures. Even in case of extremely low environmen-

tal temperatures, do not use more than 55 vol.-% of corrosion protection/antifreeze

agents, since the maximum frost protection is achieved then, and greater share in the

mixture reduces frost protection and worsens heat dissipation (55 vol.-% corresponds

to frost protection up to about -45°C). If these coolant regulations are not complied

with, then corrosion and damage to the cooling system are inevitable. Adding of cor-

rosion protection/antifreeze agents raises the boiling point. Increased pressure further

increases the boiling temperature. Both physics coherences are used in modern cool-

ing systems – the maximum coolant temperature is increased without increasing the

hazard of boiling. Corresponding to the higher temperature level, the cooling perfor-

mance increases.

7.1.5

Valve clearance adjustment

Checking respectively adjusting of valve-clearance is required after the

first 1000 operating hours and then once annually respectively every

2000 operating hours. This work may only be performed by people expressly autho-

rised for this work by Volvo.
Valve clearance for cold engine:
0.30mm +/- 0.05mm

Inlet valves

0.60mm +/- 0.05mm

Outlet valves

3.70 - 4.00 mm

VCB (engine brake)

(see Volvo workshop manual)

Valve drive with VCB (Volvo Compression Brake)

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Содержание Panther 2S

Страница 1: ...Translation of the Original Operating Manual Panther 2S Software version RP21 Printed in Germany 09 2021 Edition 1 E901441GB...

Страница 2: ...de This operating manual may only be reprinted or otherwise reproduced even in excerpts with the express approval of ROPA GmbH Any type of reproduction distri bution or storage on data medium in any f...

Страница 3: ...Contents Contents 3 560...

Страница 4: ...Contents 4 560...

Страница 5: ...sed by process materials 36 2 16 Hazards caused by noise 36 2 17 Hazards caused by the hydraulic system 37 2 18 Hazards caused by pneumatic system 37 2 19 Hazards caused by hot substances surfaces 37...

Страница 6: ...ion of the machine 104 6 2 1 Working in the vicinity of power lines 106 6 2 2 Behaviour during or after contact to the power lines 106 6 3 R Concept 107 6 3 1 Colour terminal R Touch right colour term...

Страница 7: ...6 Switching off cruise control in the operating mode Field 179 6 8 4 7 Quick description cruise control in the operating mode Field 180 6 9 Road traffic 181 6 9 1 General 181 6 9 2 Additional chassis...

Страница 8: ...els only w R SU 234 6 14 3 3 Automatic defoliator height adjustment R Trim optional 235 6 14 4 Additional defoliator lifting 237 6 14 5 Leaf auger conveyor only with RBS RAS 238 6 14 6 Hydraulic defol...

Страница 9: ...es 307 6 17 6 Spring tines option 308 6 17 7 Wiper 308 6 18 Elevator 309 6 18 1 Folding elevator out in 309 6 18 2 Setting elevator rotational speed 311 6 18 3 Elevator monitoring 312 6 19 Bunker 313...

Страница 10: ...6 SCR exhaust after treatment with AdBlue 386 7 1 6 1 Exchanging the AdBlue filter insert 386 7 1 7 Other maintenance work on the engine 388 7 2 Pump distributor gears PDG 388 7 3 Hydraulic system 38...

Страница 11: ...conditioning system 457 7 16 2 Recirculating filter 458 7 16 3 Fresh air intake filter 459 7 16 4 Condensate drain 459 7 16 5 Coolant circuit 460 7 17 Battery maintenance 461 7 18 Printer option 462...

Страница 12: ...PA gearOil GL5 90 LS 526 9 4 6 Product Data Sheet ROPA gearOil GL5 75W 90 synth 527 9 4 7 Product Data Sheet ROPA gearOil GL5 75W 140 LS synth 528 9 4 8 Product Data Sheet ROPA gearFluid ATF 529 9 4 9...

Страница 13: ...Preface 1 Preface 13 560...

Страница 14: ...Preface 14 560...

Страница 15: ...nt information Original ROPA spare parts have been especially developed for your machine They conform to the high ROPA standards for safety and reliability We would like to point out that parts and ac...

Страница 16: ...re timely repairs Have the machine respectively main tained or repaired according to regulations Employ the decades of experience collected by ROPA in sugar beet harvesting and loading technology and...

Страница 17: ...ckle joint between the front and rear axle on the vehicle chassis near the chassis number 1 Please enter the data of your machine in the following image of the name plate You will need this data for o...

Страница 18: ...nt ROPA TTC XL wider version 9x45 9 rows with 45 cm row distance etc 8x22 8 rows with 22 inch row distance etc In the operating manual the above designation is often shown incomplete In this case the...

Страница 19: ...mber 1 the Volvo Penta chassis ID 4 and the engine model 5 are located on the valve cover of the engine This information can be seen on the engine from the rear wall of the bunker 2 The serial number...

Страница 20: ...ace Serial numbers and name plates The serial number 3 of the defoliator is located on the left side or top of the defoliator side wall 3 RIS defoliator RASW RASO defoliator 3 RES rubber defoliator 20...

Страница 21: ...Conformity belongs to separately provided documents and is handed over on the delivery of the machine The CE marking of the machine is a constituent part of the nameplate from 7 0212 from 2020 ROPA PA...

Страница 22: ...Safety 22 560...

Страница 23: ...Safety 2 Safety 23 560...

Страница 24: ...Safety 24 560...

Страница 25: ...omer The machine may only be operated in a technically perfect condition for its intended purpose and with due consideration of the risks involved 2 2 Obligations of the entrepreneur The entrepreneur...

Страница 26: ...of a possibly dangerous situation which may lead to seri ous injury or to death and damage to the machine or other serious property dam age Non observance of these instructions may lead to loss of war...

Страница 27: ...ng which the hazards of hot surfaces hot liquids with possible deadly consequences exist Warning against explosion hazard battery area This warning symbol stands for activities during which the hazard...

Страница 28: ...per use is that the machine is driven under compliance with the applic able road traffic regulations on public roads This includes driving forward and back ward Any other use of the machine is deemed...

Страница 29: ...ed to be the haz ard zone As soon as a person enters this zone the machine must be immediately shut down and the person concerned must be requested to leave the hazard zone immediately The machine may...

Страница 30: ...e present during lift ing about the possible hazards You will find an information sheet for this purpose in the appendix When needed you should copy this sheet and hand it out to the people concerned...

Страница 31: ...Safety Safety stickers on the machine 2 6 Safety stickers on the machine The illustration shows an example of a machine with the RR 45 and RIS 45 harvesting attachment 31 560...

Страница 32: ...cover stop the machine and secure it against accidental startup 355006400 52 Hazard due to the machine inadver tently rolling away Secure machine against inadvertently rolling away using a wedge befor...

Страница 33: ...r safe handling of self propelled processing machines must be observed in any case For safety rea sons anyone working with the machine must have read and understood the operating instructions He must...

Страница 34: ...k the manufacturer whether you may perform a specific activity yourself without any hazard ADVICE Forms for instruction on safety given for operating and maintenance personnel are included in this ope...

Страница 35: ...way for instance detaching metal parts You can protect yourself against these hazards by maintaining a sufficient safety distance by constant attention and by wearing suitable protective clothing 2 14...

Страница 36: ...oil In all cases avoid skin contact with fuel oil or grease In case of need wear suit able protective gloves Only decant fuel or oil in the open air or in well ventilated rooms ADVICE Hazard of damag...

Страница 37: ...larly checked following the recognized rules of technology and the regionally applicable safety regulations and in case of need replaced Works on the hydraulic system have to be performed only by spec...

Страница 38: ...tive cream make a skin protection plan Protective goggles Eye face protection and acid resistant gloves when working on the battery Tight fitting working protective clothing with long sleeves Heat and...

Страница 39: ...tteries contain corrosive acid Wear appropriate protective clothing and acid resistant rubber gloves Do not tilt the battery because acid may emit from the ven tilation opening Comply with instruction...

Страница 40: ...otective doors safety switches Safety circuits Rotating beacons Safety guard DANGER Risk of inactive safety devices Defect or overridden protective devices can not prevent from severe injuries and haz...

Страница 41: ...cabin can generally be exited via the access doors since these doors are glazed with safety glass This type of glass can be destroyed using a forceful blow with a pointed object so that the driver s c...

Страница 42: ...General View and Specifications 42 560...

Страница 43: ...General View and Specifications 3 General View and Specifications 43 560...

Страница 44: ...General View and Specifications 44 560...

Страница 45: ...ng elevator 2 Bunker auger 3 Hydraulic oil tank 4 Engine housing 5 Climbing ladder bunker 6 Strainer wheel cleaner 7 Climbing ladder driver s cabin 8 Lifting unit 9 Leaf spreader not shown here only w...

Страница 46: ...General View and Specifications General view Machine ready for driving on roads Shown here without the optional additional chassis See Page 184 46 560...

Страница 47: ...General View and Specifications General view Shown here with the optional additional chassis See Page 184 47 560...

Страница 48: ...690 rpm Engine type Diesel engine 4 stroke direct fuel injection Fuel injection high pressure pump nozzle unit common rail Displacement 16 120 cm Traction drive continuous hydrostatic two operating mo...

Страница 49: ...6 row RR 13 530 mm Width position driving on roads with RR 45 lifting unit with RR 50 or RR V lifting unit 3000 mm 3300 mm Height position driving on roads 4000 mm Height position lifting unloading c...

Страница 50: ...pressure Tyre type min Recommendation plain slight slopes max 1 Front axle 800 70 R38 900 60 R38 2 0 2 0 2 4 2 Rear axle 900 60 R38 2 0 2 0 2 4 Others min Recommenda tion general max 3 additional axl...

Страница 51: ...t for low loader transport of machine without additional chassis 3000 12590 3700 6130 2760 3975 3800 400 360 906 390 380 330 530 600 380 3000 2150 2210 3000 with lifter RR 45 3300 with lifter RR 50 an...

Страница 52: ...low loader transport of machine with additional chassis 3000 Tyre sizes 2 3 4 optional 800 70 R38 width 3000 mm 900 60 R38 width 3260 mm 900 60 R38 235 75 R17 5 1 30 x 11 5 14 5 380 3000 2150 2210 140...

Страница 53: ...s for clamping down the machine The eyelets are located on the right and left next of the attachment point for the axle sup port cylinders Each eyelet may be loaded with a maximum tensile force of 500...

Страница 54: ...the front axle Lashing of the rear axle with clamping chains on the low loader Image shows as an example euro Tiger MAN The machine has no attachment points by which it can be lifted For hoisting it i...

Страница 55: ...General Description 4 General Description 55 560...

Страница 56: ...General Description 56 560...

Страница 57: ...n The lifting depth of all rows can be individually set from the driver s cabin The contra rotating shak ing movement of the shares the speed of which can be adjusted lifts the sugar beets from the gr...

Страница 58: ...ront of the driver s cabin door The tool box is located in the storage compartment behind the left engine house lid Storage compartment of engine housing left Storage compartment of engine housing rig...

Страница 59: ...Operating Components 5 Operating Components 59 560...

Страница 60: ...Operating Components 60 560...

Страница 61: ...ne stands still Use of ladders See Page 34 5 1 1 Ladder driver s cabin 2 1 Ladder to driver s cabin in transport respectively working position 4 1 Release lever driver s cabin ladder 2 Rod driver s ca...

Страница 62: ...ling the unlocking rod 1 swing it outwards and bring it safely into the end position until it will be fixed Unlock the lower half of the ladder 3 with the lock 2 and fold down to the stop When you ope...

Страница 63: ...e compartment 3 Roller blind 4 Colour terminal on the left column 5 Steering column 6 Colour terminal on the operating console 7 Bottle holder 8 Central electrical system cover 9 Rear driver s cabin w...

Страница 64: ...Operating Components Driver s cabin overview 14 15 14 First aid kit 15 Blow gun 64 560...

Страница 65: ...the desired height retighten the rotating handle turn to the right and block the steering column Check if the steering column is securely fixed in the desired position Lever 2 incline adjustment top...

Страница 66: ...ing column 4 Switch flashing warning system 5 Switch parking lights dimmed headlight 6 Control light direction indicator left 7 Control light direction indicator for RR XL transporter 8 Control light...

Страница 67: ...front window wiper S The duration of the wiping interval may be set on the R Touch in menu Basic settings submenu Others line Interval time window wiper Turning the sliding sleeve to the second stop l...

Страница 68: ...which it is tested Functions may be impaired threatening your safety For this rea son any structural change to the driver s seat must be approved by Grammer Fasteners must be checked regularly for tig...

Страница 69: ...t pan can be individ ually adjusted Pull the right handle up to adjust the seat depth By moving the seat cushion back wards or forwards the desired seating position can be reached Seat pan angle adjus...

Страница 70: ...comfort and the performance of the driver The lumbar support is adjusted outwards by pressing and inwards by pressing on the switch If the seatback cushion no longer moves when is pressed on the switc...

Страница 71: ...ting Components Driver s seat Armrest The armrests can be folded up backward if required Armrest inclination The inclination of the armrest can be modified by turning the adjustment hand wheel arrow 7...

Страница 72: ...ing conditions it is use ful to activate the horizontal suspension This means that shock impacting in the driving direction can be better absorbed by the driver seat Position 1 horizontal suspension o...

Страница 73: ...seat Make sure you keep your seat clean It is not necessary to remove the uphol stery from the seat frame for cleaning Avoid soaking the upholstery when clean ing the upholstered surface Check impact...

Страница 74: ...ing components on the floor of the driver s cabin 5 5 Operating components on the floor of the driver s cabin 1 Opener for cleaning flap 2 Foot switch autopilot 3 Foot switch driving direction 4 Brake...

Страница 75: ...minal R Touch 2 Operating panel R Select 3 Operating panel R Direct 4 Keypad I 5 Keypad II 6 Keypad III 7 Foldable armrest with storage compartment 8 Switches on operating console 9 Joystick with mult...

Страница 76: ...een Since it is a capacitive touch screen PCAP the screen also reacts to touches with stylus or gloves Almost all functions which can be performed by turn ing pressing R Select and R Direct can be mad...

Страница 77: ...lities to operate the selection area of R Select 2b You can select the desired func tions either by rotating the R Select wheel 2a or by touching the corresponding keys on the touch screen The selecte...

Страница 78: ...tage 4b 3b For example Depth contr sh stage is selected The stage of the depth control shaft can be set with the 4a and 3a keys on the R Select or with the 4b and 3b buttons on the touch screen Altern...

Страница 79: ...wn only with RAS Leaf spreader fold unfold not with RIS RES Leaf spreader rpm not with RIS Rpm depth control shaft Fold unfold elevator Fold bunker front wall Bend unload conveyor articulation 1 Bend...

Страница 80: ...ing fields 5 as well as when you turn or press wheel on the R Direct 5a 6 RETURN key With the RETURN key you can leave each R Direct menu gradually 7 OPT key Use this key to open the fast access windo...

Страница 81: ...ifter side shift right See Page 282 14 Service key This key is used by service personnel e g for diagnostic purposes 15 Main lifter drive reverse See Page 277 16 Switch bunker auger manually forward b...

Страница 82: ...able lifter RR V 22 Combi key Some functions can be performed by pressing this key in combination with pressing or moving other control elements e g folding automatic control See Page 84 23 Automatic...

Страница 83: ...onal axle See Page 182 30 Differential lock ON OFF See Page 170 31 Switching drive mode Drive pedal Joystick Switching between the two drive modes Drive pedal and Joystick is not available in the curr...

Страница 84: ...nt 38 Not used 39 Parking brake hand brake 40 Analogue rocker not active first press the combi key 22 See Page 321 Automatic unfolding in the lifting position toggle the analogue rocker out wards Auto...

Страница 85: ...driving speed of the machine is limited When driving on public roads and paths the main steering switch must generally be locked It may ONLY be unlocked for driving through narrow curves and at low s...

Страница 86: ...e machine with a single hand without distracting the attention of the operator For better orientation a transparent sticker is located on the side window of the driver s cabin containing the following...

Страница 87: ...g power cruise con trol ONLY in operating mode Field Pull joystick back ward Reduce speed of the traction drive cruise con trol ONLY in operating mode Field See Page 176 Press joystick to the left Rea...

Страница 88: ...0 Ignition lock The ignition lock has three switching positions Position 0 Shut down engine ignition off the key may be removed Position I Ignition on the engine is ready for starting Position II Star...

Страница 89: ...uch screen PCAP the screen also reacts to touches with stylus or gloves All functions can be operated by touching tempered glass sur face of the terminal The operation of all functions of the terminal...

Страница 90: ...e Page 330 17 Key unload conveyor height 2 also to save this height See Page 330 18 Bunker unloading This key is used to switch on bunker unloading in stages See Page 333 19 Bunker unloading This key...

Страница 91: ...essed forwards See Page 329 21 Mini joystick 15 forwards and press simultaneously multi key 21 Lower unloading conveyor articulation 2 Mini joystick 15 backward Raise unloading conveyor The conveyor i...

Страница 92: ...used 67 Switch mirror heating ADVICE The mirror heating switches off to conserve battery life in few minutes with the stopped diesel engine 68 Four way switch for electrical adjustment of right and le...

Страница 93: ...s cabin ceiling 76 Not used 77 Battery main switch See Page 352 78 Roof console storage compartment WARNING Hazard of objects falling down from the storage compartment in the roof con sole During jerk...

Страница 94: ...3 4 4 1 Air vents in the roof console view from below 2 Ventilation nozzles suction from the driver s cabin 3 As example air vents in the right A column of the driver s cabin 4 Air vents in the foot...

Страница 95: ...ame time with the battery disconnect relay After max 6 minutes this ladder lights are switched off again The following keys are ONLY active when no one is sitting in the driver s seat In addition the...

Страница 96: ...y 85 is pressed then the infeed conveyor runs In addition the 1st 2nd and 3rd strainer wheels rotate In addition the elevator and the auger run for as long as the key is pressed When the key 86 is pre...

Страница 97: ...h additional chassis option 3 Chain hoist right down only with additional chassis option 4 Chain hoist left up only with additional chassis option 5 Chain hoist left down only with additional chassis...

Страница 98: ...ne housing 1 1 Release lever side apron engine compartment CAUTION Falling hazard Never enter the unfolded side aprons of the engine compartment 90 Outlet 24V 8A maximum 91 Engine compartment lighting...

Страница 99: ...if this key activates the battery cut off relay at the same time is pressed After 4 minutes the light switches off again There are three push switches on the engine compartment one each for the rear...

Страница 100: ...own Power supply at the emergency switch turned on See Page 353 ATTENTION Risk of machine damage If this switch is tilted upward while the ignition is on it can lead to data loss It may also seriously...

Страница 101: ...Operation 6 Operation 101 560...

Страница 102: ...Operation 102 560...

Страница 103: ...solid basic agricultural knowledge and some experience with growing sugar beets and the associated work processes This chapter provides information about processes of operation and interactions during...

Страница 104: ...ndling of the machine Strictly prohibit all people to enter the hazard zones while the machine is running The appen dix to this operating manual contains a drawing showing the hazard zones of the mach...

Страница 105: ...hoses exhaust pipe extensions etc When driving on public roads and paths please comply with the applicable laws and regulations for your own benefit Safe operation of the machine requires the full co...

Страница 106: ...e power company and enquiring about this Especially when performing work at night or in vision impairing weather inform yourself exactly about the routing of power lines In case of need have warning o...

Страница 107: ...yellow for operating the menus 2 R Select a push rotating wheel blue for operating the machine settings on the left half of the screen 3 In all menus you move by turning and pressing the rotating whee...

Страница 108: ...icking on the display area A or pressing the key C 1 10 11 12 6 2 9 3 4 5 7 8 B Display area lifter defoliator 1 Defoliator depth left 2 Defoliator depth right 3 Defoliator discharge pressure left 4 D...

Страница 109: ...s str wheel 2 7 Height guide grids str wheel 3 8 Cleaning stage strainer wheels regarding speed 1 2 D Display area bunker management 1 Display bunker filling level 2 Elevator rot speed stage E Quick A...

Страница 110: ...To close the fast access window touch it and swipe from bottom to top The following functions can be selected in the fast access window 1 Expert mode ON OFF 2 Cleaning mode 3 Key tones ON OFF J Indivi...

Страница 111: ...See Page 196 2 Display field Chassis See Page 217 3 Display field Quick overview order data See Page 126 3 ACTUAL ORDER Row distance 500 mm 6 4 500 m 0 m ha empty 1 53 km h 0 00 ha h 0 00 l h 0 00 l h...

Страница 112: ...engine coolant circuit e Engine oil temperature above 55 C is hidden f Compressed air system reservoir pressure g Pressure traction drive Arrow counterclockwise higher pressure forward Arrow clockwis...

Страница 113: ...e driver to access the main menu order management climate control and lighting control Press the HOME key 8 to return to the main screen 6 3 2 1 HOME key The key HOME 8 is always available on the R To...

Страница 114: ...ct rotary wheel 5a Main menu Autopilot Special functions System Operating data Service Main settings 7 9 8 5a 6 ADVICE The key RETURN 6 is always available in the menu area as well as on the R Direct...

Страница 115: ...Bunker Others Function keys Attachment submenu Attachment lifter defoliator Depth guide stage Additional topper lifting Row distance Lifter side shift Middle 45 cm 3 Auto R Contour R Trim Off Off Addi...

Страница 116: ...oad conveyor stopping time 2s 1 200rpm 900rpm 3s Leaf spreader speed during truck loading Off Time bunker auger sec See Page 317 Unload conveyor stopping time sec See Page 334 Engine speed unloading i...

Страница 117: ...Automatic shutdown mode See Page 152 Traction drive mode See Page 175 Wiper interval See Page 67 Fuel reserve warning at See Page 159 AdBlue reserve warning at See Page 159 Inclination centrifugal for...

Страница 118: ...tions Main menu Autopilot Special functions System Operating data Service Main settings Special functions Fuel pump Start reversing of ventilator drives Off Start intermediate lubrication B377 fuel pr...

Страница 119: ...eration R Concept 6 3 2 2 4 System menu Main menu Autopilot Special functions System Operating data Service Main settings System Date time Terminal settings Printer headline Wi Fi Units Licenses 119 5...

Страница 120: ...he system e g vol ume of the key tones In the line Expert mode you can switch between a standard display and an expert mode We generally recommend standard display because it is much clearer The exper...

Страница 121: ...s Touch the switch field 1 to add further lines Touch the switch field 2 to delete a line Wi Fi submenu Wi Fi Wi Fi0 password Wi Fi0 name Wi Fi1 password Wi Fi1 name In the Wi Fi menu you can enter th...

Страница 122: ...f km h the values on the dri ving speed display will be completely incomprehensible Please do not adjust the val ues any more after having set them once before start of the season The default val ues...

Страница 123: ...n the keyboard after pressing the key Delete season data on the R Touch This avoids inadvertent deleting ADVICE When the statistics for a season is deleted then all stored order data for the respec ti...

Страница 124: ...and TeachIn are only accessible after input of a code DANGER Access to these menus is locked by a specific code for safety reasons If wrong set tings are made in these menus or the applicable safety r...

Страница 125: ...a USB stick or via WiFi on a smartphone with ROPA app It makes comfortable orders evaluation possible With the system R Transfer Professional optional the order database can be exported on a USB stic...

Страница 126: ...our 6 Current fuel consumption per hectare 7 Total average fuel consumption per hectare in Field mode 8 Average fuel consumption per hectare with active depth guide lifting 9 Row distance used to calc...

Страница 127: ...iew exclusively by clicking on the field 13 It opens the window in which the number of rows can be adjusted ACTUAL ORDER Row distance 500 mm 6 4 500 m 0 m ha empty 1 53 km h 0 00 ha h 0 00 l h 0 00 l...

Страница 128: ...ahrzeug und Maschinenbau GmbH All orders for a season are recorded in the order management All recorded orders can be printed with the printer option clicking on the field 5 For this purpose you shoul...

Страница 129: ...st 1 figure required and finish your entry with the RETURN key 3 The same procedure is used for entering the field name and the driver name 6 3 2 3 3 2 Finish order at R Transfer Professional With R T...

Страница 130: ...0 000 ha h START STOP 0 m lifting 0 m ha empty FINISH ORDER 0 000 km Company Ropa Fahrzeug und Maschinenbau GmbH With the systems R Transfer Basic and R Transfer Professional the order data base can b...

Страница 131: ...orted via a USB stick Insert a USB stick into the USB port Click on the field Import data 8 Choose from the displayed selection field the file files to be imported After clicking on the field Import 9...

Страница 132: ...9 Engine operating hours on the field minus lifting and unloading time 10 The service time is recorded when the bunker doors left side cover or rear cover are open 11 Fuel consumption with active dept...

Страница 133: ...ing left and right on the colour terminal In the Auto position the fan speed is automatically reduced when the set tempera ture is reached In addition this menu displays the current outdoor temperatur...

Страница 134: ...other items otherwise the air condi tioning system will not operate properly In case of cold weather open both air vents in the base of the driver s seat to heat up the footwell ADVICE Always leave t...

Страница 135: ...19 Light control Individual 1 Switch light on off 2 Spotlight driver s cabin roof 3 Spotlight driver s cabin roof 4 Spotlight driver s cabin roof 5 Bunker lighting 6 Unload conveyor lighting 7 High be...

Страница 136: ...ng the screen or by turning and pressing the R Direct rotary wheel 6 3 2 5 2 Ladder light The Coming Home and Leaving Home functions are integrated into the machine To activate the Leaving Home functi...

Страница 137: ...located at the front of the engine housing and is accessible from the bunker rear wall You will need an extension cable to connect a work light The extension cables are available in the following len...

Страница 138: ...arning threshold 2nd strainer wheel drive 4 Warning threshold 3rd strainer wheel drive 5 Warning threshold elevator drive Press one of the warning thresholds 1 5 to open the menu in which you can adju...

Страница 139: ...butor gear failed Coolant level too low Hydraulic oil level too low Coolant temperature too high 1 Time until engine is automatically switched off In the case of some severe operational outages the di...

Страница 140: ...tive Release pressure parking brake too low WARNING Injury hazard Defoliator shaft lifter main drive overloaded Engine oil temperature too high Control engine error memory Warning emergency steering d...

Страница 141: ...Battery is not charged Strainer wheel 1 stone blockage Error in engine control Strainer wheel 2 stone blockage Please synchronise articulation steering Strainer wheel 3 stone blockage Error drive ped...

Страница 142: ...mbing ladder bunker Swing up climbing ladder driver s cabin Release the start key Please switch on machine drive Please lock main steering switch Please activate offset steer Please unlock main steeri...

Страница 143: ...ase switch analogue rocker to neutral position Raise additional axle Lower additional axle Maintenance position active Further hints on operation Bunker auger feed direction back ward manually Ready t...

Страница 144: ...ion successful GPS reception is not sufficient Parking brake engaged Automatic parking brake active Additional axle raised in lifting position Additional axle lowered driving position DEF control ligh...

Страница 145: ...tion Left colour terminal 6 4 Left colour terminal ADVICE Unlike the right terminal the left terminal cannot be operated with R Direct or R Select The left terminal can only be operated by touching 14...

Страница 146: ...height 3 Display of bunker unloading active stage 4 Harvested area in the current order 5 Tank level fuel 6 Position indication rear axle steering 7 Main menu Calls up the same main menu as on the rig...

Страница 147: ...e same display fields as in the right color terminal See Page 110 Steering Chassis Order data quick overview Operating parameters and Sin gle row adjustment Moreover the camera images can also be disp...

Страница 148: ...c camera control ON OFF 3 Cleaning mode 4 Front camera ON OFF 5 Key tones ON OFF Exchange left and right terminals If required the left and right colour terminals can be exchanged e g if one terminal...

Страница 149: ...al functions is ergonomically combined in one operating component Joystick front side 11 13 12 14 Joystick rear side Press joystick forward ONLY applies in the operating mode Field The set speed of cr...

Страница 150: ...ter remains in Low ered position until depth control is activated To interrupt lowering pull the mini joystick 1 backward shortly and release it immediately again BACKWARD Raise three point suspension...

Страница 151: ...drive switches itself on automatically If the mini joystick 1 is only actuated once or twice with too long interval between the lifting unit is lowered but the machine drive does not switch itself on...

Страница 152: ...lifting speed Minimum lifting speed Wiper interval Automatic shutdown mode Traction drive mode 3 Partial shutdown Standard Fuel reserve warning AdBlue reserve warning Inclination centrifugal force com...

Страница 153: ...ticulation does not co steer See Page 206 3 4 5 3 Key for activation of offset steer in the Field operating mode and central position of rear axle in the Road operating mode The driving speed must be...

Страница 154: ...speed key 42 is pressed and held in this position then the minimum lifting speed is set 42 5 4 7 8 9 4 5 7 8 9 function keys You can save different functions for the keys 7 8 and 9 and call them up b...

Страница 155: ...n one of the predefined functions to this key Function key 5 R Trim Programme 1 Joystick right key 5 assignment Defoliator quick lift R Contour Curve mode Window wipers Programme 2 Programme 3 Without...

Страница 156: ...ter 13 Set share depth flatter See Page 259 14 14 Rotary wheel rear axle steering The rear axle is steered to the left right by turning the rotary wheel for the rear axle steering 14 to the left right...

Страница 157: ...5 Engine oil temperature above 55 C is hidden 6 Pressure traction drive Arrow counterclockwise higher pressure forward Arrow clockwise higher pressure backward 7 Tank level fuel 8 AdBlue tank content...

Страница 158: ...1 from 600 mbar is absolute Prefilter change due soon Warning stage 2 from 570 mbar is absolute Change prefilter now Warning stage 3 from 540 mbar is absolute Change prefilter now the engine turns of...

Страница 159: ...reserve warning Inclination centrifugal force compensation On 1100 rpm 1500 rpm 15 10 You can set the warning threshold for the fuel reserve in the menu Main settings submenu Others line Fuel reserve...

Страница 160: ...not connected 26 27 The engine is started with the START key and shut down with the STOP key If the engine does not start immediately then the electronic system switches off the starter after a certai...

Страница 161: ...o unnecessary wear on bearings of the turbo charger running at high speed To shut down the diesel engine set ignition lock to position 0 or press STOP key ADVICE The diesel engine can be started and s...

Страница 162: ...ne speed The engine rotational speed increases with each press by 25 min 1 Press the key Engine speed and hold it The rotational speed increases until you release the key Decrease engine rotational sp...

Страница 163: ...peed are set to the same value then automotive lifting is deactivated Automotive lifting means that the speed of the diesel engine is automatically adjusted to different loads The engine speed may inc...

Страница 164: ...ing the SCR system Empty AdBlue tank Violation of the permissible European or EPA limits poor AdBlue quality SCR system error short circuit faulty component etc Each of these events causes the waring...

Страница 165: ...is limited to idling speed The ramping down takes approximately 3 minutes 4 If the engine is restarted when the AdBlue level is less than 6 the engine only operates at idling speed 15 6 Tank level 7...

Страница 166: ...wn takes approximately 3 minutes 4 When restarted the engine has max 50 torque the speed is limited to idling speed If there are problems with AdBlue quality service tools are required to reset the sy...

Страница 167: ...meaning for these indications is identical to the lamps described in the Volvo operating manual As soon as the STOP indication is displayed on the R Touch the engine must be IMMEDIATELY shut off becau...

Страница 168: ...6 km h Operating mode Road Max 40 km h ATTENTION Hazard of severe damage to traction drive In the operating mode Field especially when driving downhill with full bunker never drive faster than 16 5 km...

Страница 169: ...32 33 32 Operating mode Road 33 Operating mode Field ATTENTION Hazard of heavy damage to the gear box Please observe the above hints in any case Damage to the gearbox caused because the above hints we...

Страница 170: ...ng components differential drive cardan shaft planetary drive etc are highly stressed Switch on differential lock To switch on the differential lock completely release the drive pedal and stop the veh...

Страница 171: ...and the diesel engine so that the preselected speed is always driven at the lowest possible engine rotational speed independent on the fact whether you are driving uphill or downhill You control the d...

Страница 172: ...e diesel engine with the STOP key 26 or ignition key as quickly as possible See Page 88 See Page 161 DANGER Danger of severe rear end collisions with injuries hazardous to life or even deadly when eng...

Страница 173: ...is shown on the R Touch Please release parking brake Please release brake pedal Error of the drive pedal sensors Brake air of pressure brake reservoir too low Release pressure parking brake too low Su...

Страница 174: ...OT PRESSED Driving direction forwards PRESSED Driving direction backwards 3 Foot switch driving direction 5 Drive pedal ADVICE For driving backwards in the operating mode Road the drive pedal must be...

Страница 175: ...more aggressive response of the drive pedal The option Standard stands for a balanced response of the drive pedal some where between Comfort and Sport We recommend choosing a comfortable and therefore...

Страница 176: ...peed is 11 km h The driver quickly presses the drive pedal to the stop The drive pedal sets the machine to maximum speed The machine begins to accelerate In this moment cruise control is switched on C...

Страница 177: ...ff the cruise control Press briefly the key 10 on the joystick Actuate the brake pedal Press the foot switch driving direction Engage the parking brake Leave the driver s seat Override the drive pedal...

Страница 178: ...2 1 Driving speed 2 Cruise control set speed Before switching on the cruise control you should manually steer the machine into the beet rows begin lifting refer to the section Lifting Use the drive p...

Страница 179: ...ushed the faster the acceleration is Pull the joystick backward and hold The cruise control reduces the speed until the joystick is released The further backward the joystick is pulled the faster it s...

Страница 180: ...ower the three point suspension Drive at least 0 5 km h Switch on cruise control Press briefly the key 10 on the joystick The speed for cruise control may be changed at any time by moving the joystick...

Страница 181: ...carried in functional condition ADVICE ROPA expressly wants to point out that the driver and owner of the machine are always alone responsible for compliance with the respective regulations and condi...

Страница 182: ...steering of the articulation joint must be synchronized with the front axle See Page 199 the steering of rear axle must be locked lock main steering switch check the operating and traffic safety of th...

Страница 183: ...ched on for a short time for passing narrow turns at low vehicle speed Only persons familiar with the vicinity experienced and reliable may be used as driver and accompanying personnel guide The vehic...

Страница 184: ...unit into the central position Swing up the leaf sensor and secure it using safety hooks Swing the depth control wheels in and lock them Press the key Coupling mode 28 once to activate the coupling mo...

Страница 185: ...n the R Touch After a short wait time the R Touch shows the Chain hoists coupling mode selec tion window Coupling mode Touch the Road mode field 8 The machine executes the following movements in succe...

Страница 186: ...lly Pull mini joystick backward the chain hoists raise synchronically Push mini joystick shortly to the left only the left chain hoist is activated Thus only left chain hoist can be lowered or raised...

Страница 187: ...el engine running Exit the machine If the chain hoists are not yet lowered or not lowered far enough they can be lowered with the ground control left or right on the lifting unit Press and hold the de...

Страница 188: ...old the deadman switch 12 Lift the additional chassis with the keys 2 and 4 4 2 12 Lift the additional chassis until the safety hooks 6 and 7 lock as shown in the pictures 6 10 7 Lock them by lowering...

Страница 189: ...he wire rope 13 to the pin 14 and lock it with the tab 15 13 15 14 Press the key The coupling mode is terminated the icon and the LED in the key disappear Close the Chain hoists coupling mode selectio...

Страница 190: ...Crushing hazard The three point suspension lowers as soon as the Three point suspension transport height mode is activated Make sure that nobody is in the hazard zone Switch into the operating mode Ro...

Страница 191: ...d operating mode Raise the three point suspension with the additional chassis to the stop You can activate the coupling mode by pressing the key on the keypad III in the Chain hoists coupling mode The...

Страница 192: ...d the deadman switch 12 Lower the additional chassis with the keys 3 and 5 until both chain hoists are not under tension 5 3 12 Secure the additional chassis against accidental movement Remove the hoo...

Страница 193: ...onal chassis Touch the Field mode display field 15 The machine moves the scalper bracing tube the depth control shaft and the share body to the last set position Coupling mode Press the key The coupli...

Страница 194: ...he following warning icon is displayed on the R Touch DANGER When a warning icon is displayed on the R Touch pointing at problems with the braking system then there is the severest hazard to life for...

Страница 195: ...al is without effect In an emergency the spring loaded actuator of the brakes may be manually mechani cally released For instructions see chapter 8 Malfunction and Remedies If the parking brake is not...

Страница 196: ...ee Page 146 Overview of steering variants in the operating mode Road Display in case of successful synchronization Display in case of required synchronization See Page 199 Display with active U turn s...

Страница 197: ...tive U turn steer See Page 205 Display by steering without offset See Page 206 Display of active offset steer left Display of active offset steer right Activating offset steer See Page 205 Display of...

Страница 198: ...ds and paths only under the conditions stated above and only for as long as indispensably required 6 11 1 1 Synchronized steering The synchronised steering always directs the articulation joint synchr...

Страница 199: ...The articulation and the front axle are synchronised automatically Display in case of required synchronization ADVICE Once the main steering switch is locked the rear wheels are immediately and auto...

Страница 200: ...wheels Thus it follows any movement of the front wheels At the same time the rear wheels move opposite to the front wheels Thus the manoeuvrability of the machine is significantly improved To activate...

Страница 201: ...the left L or right R using the joystick Press key 3 once The rear wheels are set straight and remain in this position Activate synchronized steering To do this lock the main steering switch 44 The ar...

Страница 202: ...right strong articulation to the right Please note that reasonable lifting is possible only in offset steer 6 11 2 1 Preselect and activate lifting through steer To preselect the lifting through steer...

Страница 203: ...f set steer right In the offset steer 2 the machine is articulated and the individual axles are steered in such a manner that the tracks of the individual tyres are offset This increases the tyre cont...

Страница 204: ...t articulates into the position preselected on the keypad I using the key To the right offset steer right The articulation joint articulates into the position preselected on the keypad I using the key...

Страница 205: ...eer 2 right active 1 and rear axle in rotary wheel steering mode 2 ADVICE As soon as stage 1 or 2 of offset steer is activated the safety guard is automatically swung out 6 11 2 5 U turn steer 2 The c...

Страница 206: ...ring movement of the front wheels The steering behaviour of the machine during steering without offset is therefore the same as for U turn with the difference that the articulation does not also steer...

Страница 207: ...steered by the autopilot Once you engage the rotary wheel for rear axle steering 14 the icon autopilot disappears and the rear wheels are highlighted grey again 14 left R The rear wheels are steered b...

Страница 208: ...ce circle Articulation is straightened and remains straight Rear wheels steer with front axle Manual override using the joystick L or R Articulation remains in preselected position Rear wheels may be...

Страница 209: ...ls may be steered fully automated using the row sensors and share bodies This steering variant enables relaxed and precise lifting But if extremely deep tracks extreme weed quantities roughness of the...

Страница 210: ...Foot switch autopilot 3 Alternately to the foot switch Autopilot the autopilot can be activated as follows Briefly press the Offset steer key 3 ADVICE If offset steer has already been preselected whe...

Страница 211: ...on machine Lower the three point suspension Drive at least 1 km h Press the foot switch for autopilot once or the key 3 on the joystick The icon appears now only at the front axle Only front axle auto...

Страница 212: ...ot can be switched off as follows by moving the joystick to the right left by jerky turning of the rotary wheel for rear axle steering The complete autopilot can be switched off as follows by raising...

Страница 213: ...1 km h Preselect offset steer Press the foot switch autopilot once or key 3 on the joystick the icon appears on the front axle Front axle autopilot is active The rear wheels autopilot assumes steering...

Страница 214: ...the option Standard in the line Share body steering If the harvester has a chicory option the lifting unit is equipped with additional row sensors To allow the autopilot to be controlled by them selec...

Страница 215: ...er Off Share body steering Standard The curve mode is only useful for very sharp curves The values saved in the curve mode correspond to a very aggressive response of the machine Thus the steering beh...

Страница 216: ...ss at the wheel in level difference affects the frame only to 50 per cent roll stabilisation of the chassis Thanks to the reduction of the chassis swing the row and depth control is improved simultane...

Страница 217: ...ne does not incline actively according to the ground profile Activate the chassis See Page 218 Automatic incline system is turned on the machine inclines automatically on the swing axles opposite to t...

Страница 218: ...the set value In order to activate chassis by manual inclination system Drive faster than 5 km h or press simultaneously the keys and The machine aligns itself vertically on the axles The height leve...

Страница 219: ...ADVICE The machine can be aligned vertically on the swing axles in the operating modes Field and Road by simultaneously pressing and holding the keys 24 and 25 Once the machine is aligned the icon app...

Страница 220: ...inclined on the axles by 7 to the right or left If you press this key again the automatic inclination system is OFF LED doesn t light The LED does not light In the operating mode Road the inclination...

Страница 221: ...the machine turns a corner it inclines in the steered direction to counteract the centrifugal force Off The machine does not incline in the steered direction when turning The cen trifugal force is not...

Страница 222: ...e situation Ensure in doing so that the beet leaf is topped a little above the beet crown and the sugar beets are lifted from the ground completely Check the setting of the scalper in case of need res...

Страница 223: ...e lifting unit Connection to the lifter is performed on the left and right sides by means of a parallelogram This ensures that the defoliator follows the landscape independent of the lifting unit Defo...

Страница 224: ...Operation Defoliator Defoliator RISU Defoliator RES 224 560...

Страница 225: ...ator unit The leaf sensor is guided by the parallelogram and sends the signal for the autopilot Leaf sensor By means of the chain on the leaf sensor the downward range of the leaf sensor is restricted...

Страница 226: ...must be pushed back so far until it touches the stop bolts Evenly strongly tighten four hexagonal bolts 4 on the left as well as on the right side Lengthen the chain 3 for so long and hang the chain...

Страница 227: ...the ground are almost com pletely topped For an average field of beets after topping of the beet leaf a beet leaf rest of about 2 3 cm should remain on the beet In any case avoid the defoliator shaft...

Страница 228: ...ational speed RBS 800 900 rpm RIS and RAS 850 950 rpm RES 780 750 850 rpm 6 14 2 2 Monitoring the defoliator shaft If the following icon appears on the R Touch the lifter main drive is overloaded Besi...

Страница 229: ...n that of the defoliator shaft Key cleaning shaft faster Key cleaning shaft slower Recommended cleaning shaft rotational speed RES 720 700 800 rpm 6 14 2 4 Setting cleaning shaft height only with RES...

Страница 230: ...w R SU The depth control wheels are located on the left and right front of the defoliator The depth control wheels control the depth of the defoliator shaft The specified defoliator depth can be read...

Страница 231: ...required position and held until the desired setting has been reached 4 Depth control wheel in lifting position ATTENTION Danger of machine damage In case of cramped space always make sure that you do...

Страница 232: ...round in case of wet soil or those with low load bearing capacity it may be hydraulically relieved so that the depth control wheels hardly bear any load This defoliator relief is performed using the d...

Страница 233: ...o 30 bar If the key is pressed and held for several seconds after reaching this value then the relief pressure is lowered to 0 bar The following reference values are used to set the defoliator pressur...

Страница 234: ...top ping lower Push the X Y key diagonally backwards left right defoliator left right higher leaf top ping higher If the X Y key is touched briefly the adjustment will be performed gradually by one s...

Страница 235: ...voided when the beet size changes from large to small 1 Normal beets middle crown height 2 Large beets high crown height 3 Normal beets middle crown height 4 Small beets low crown height 5 Angle senso...

Страница 236: ...ears next to the number of the manually set defoliator height indicating the current defolia tor height adjusted by the R Trim ADVICE The defoliator height cannot be adjusted manually with the joystic...

Страница 237: ...ised select the Top or Centre option in the Basic settings menu Attachment submenu Additional topper lifting line With the Top setting the defoliator is always raised to the stop This is useful for in...

Страница 238: ...on the right side The rotating speed of the leaf auger conveyor is automatically linked to the speed of the defoliator shaft When reversing the main lifter drive the leaf auger conveyor also rotates b...

Страница 239: ...hen lowering the flap the leaf auger conveyor and leaf spreader switch off with a slight delay Working with leaf ejection The leaf auger conveyor switches on automatically when the defoliator flap is...

Страница 240: ...zard when swinging the leaf spreader up or down Injury hazard from foreign objects flung away Due to the high speed of the leaf spreader foreign objects getting onto it are flung away with great power...

Страница 241: ...several seconds then the leaf spreader drive is switched off 3 2 2 Volume controller with emergency pin shaking share rpm only with RBS and RAS 3 Emergency adjustment hand wheel for leaf spreader rpm...

Страница 242: ...er stage during the overloading can be preset in the menu Main settings sub menu Bunker line Leaf spreader speed by overloading The function is activated when the unloading conveyor is lowered by more...

Страница 243: ...n topped Make sure that the scalper blades are always sufficiently sharpened The scalper crown is moved up and down by the beets sticking out from the ground at various heights The scalper flail is gu...

Страница 244: ...height Choose this function with R Select Key reduce cutting depth scalper bracing tube up Key increase cutting depth scalper bracing tube down ADVICE Information for persons familiar with the standar...

Страница 245: ...se note when doing so that the scalper bracing tube may not be lifted to a level where the scalper flail no longer reaches the ground in the lowest setting If the scalper bracing tube is lifted higher...

Страница 246: ...d up or down after loosening the three hexago nal bolts 1 SW 19 To set all combs evenly please use the setting markers 2 When tightening the setting bolts 1 the scalper comb 3 must be pushed backward...

Страница 247: ...skid has two sickles 2 which serve to hold the flail bolts during flail change 1 4 7 2 2 Inflow sheet at adjusting mark 4 Inclination of the inflow sheet can be adjusted with the slot holes The inflo...

Страница 248: ...r than the flail Thus the sheet may be set only so far low that also the deep seated beet is topped For beet in good condition with plenty of leaf mass the inflow sheet can be set higher for better cr...

Страница 249: ...ed by the scalper In case of very high lifting speeds on the other hand the scalper must be loaded more to move the flail into the optimum cutting position fast enough In beet crops with gaps with bee...

Страница 250: ...Lifter 6 15 Lifter The lifting unit is attached to the chassis of the machine with two lower guide rods and one upper guide rod forming a coupling triangle thus referred to as three point sus pension...

Страница 251: ...f the lifting rollers from the ground height adjustment of the roller move ment can be conveniently set from the driver s seat Power is transferred between the drive and the long lifting rollers via a...

Страница 252: ...age is reached The highest hydraulic drive speed is achieved in the Max stage In the stage STOP the depth control shaft freely runs on the ground without being driven In stages 1 10 the depth control...

Страница 253: ...displays the icon If the machine is stopped during lifting then the automated system stops operation When the machine starts driving again automatic depth control restarts operation The hectare counte...

Страница 254: ...ed the electronic system will receive incorrect signals and will therefore no longer be func tional There are pressure springs 3 left and right beside this spindle on both sides of the lifting unit th...

Страница 255: ...screened lifting should be deeper than specifically required In this way you achieve much more careful handling of the beets because then there is sufficient soil present for strainer wheel cleaning...

Страница 256: ...en exceeded when during lifting the beet flow falters from the lifting shares to the first lifting roller Guiding of the lifting rollers at the correct height In case of soil of different hard ness th...

Страница 257: ...rmed gradually by one step up or down To directly adjust for several stages at once the X Y key may be moved to the required position and held for so long until the desired setting has been reached Th...

Страница 258: ...urning the two adjusting spindles shorter reduce distance to lifting share or longer increase distance to lifting share After this adjustment the distance of the sieve conveyor deflector to the last l...

Страница 259: ...ng share depth Share depth flat Share depth deep The share depth adjustment sets the height of the lifting shares to the first lifting roller This setting determines the depth of movement of the lifti...

Страница 260: ...atic share depth adjustment active green switch panel not active white switch panel 6 The automatic share depth adjustment has corrected itself up from the default value 6 7 The automatic share depth...

Страница 261: ...while all rows are lifting at the same share depth If different rows are at different lifting depths only the single row adjustment is shown in the display area The share depth display is hidden in th...

Страница 262: ...ng the 12 and 13 keys on the joystick by touching the Activate all switch panel 3 if no adjustment is made for 5 seconds Rows are then adjusted synchronously again The height ratio of all rows is reta...

Страница 263: ...round within the working width The signal for adjusting the share depth is delivered via the ultrasound sensors 15 on the scalper bar The ultrasound sensors are regularly cleaned of contamination by c...

Страница 264: ...er defoliator becomes green as well The automatic share depth adjustment is enabled but not yet activated As soon as the automatic share depth adjustment is enabled the three point suspen sion is lowe...

Страница 265: ...in 5 stages in the menu Main settings submenu Attachment line R Contour Off The R Contour is deactivated 1 Large height difference to adjust the share depth by 1 step 3 Medium height difference to ad...

Страница 266: ...the best lifting result Open version standard Open version with Widia Closed version standard Closed version with Widia ROPA item no Lifting share right 207019810 207019800 207020010 207020000 Lifting...

Страница 267: ...ore 5 Lower bore 6 Wear angle ATTENTION Danger of machine damage An additional wear angle 6 is fastened with the front share screw This protects the share holder piece from wear particularly with very...

Страница 268: ...eaching the stage 1 shaking movement may be completely switched off releas ing and newly pressing the key for several seconds As soon as the depth control is switched off the shaking movement stops as...

Страница 269: ...with emergency pin shaking share rpm only with RBS and RAS 3 Emergency adjustment hand wheel for leaf spreader rpm only with RBS and RAS The volume controller can be actuated with an emergency pin Ima...

Страница 270: ...stment 2 When the share hits a stone in the ground the share body can move upwards and thereby overcome the obstacle This displaces the hydraulic fluid from the stone protection cylinder into a pressu...

Страница 271: ...ON Hazard of damage to the lifter The cylinders for share depth adjustment must be monitored during lifting Should these cylinders move often on hard ground without stones then the stone protection pr...

Страница 272: ...tection pressure Key stone protection pressure higher Key stone protection pressure lower In case of possible loss of pressure the stone protection pressure is automatically regulated during lifting w...

Страница 273: ...e is up to 70 mm This range is required to optimally adjust the share bodies to the beet rows The complete share body guide has an oil filling There is a transparent oil level indicator 1 on each shar...

Страница 274: ...exact position of the linear guides of all share bodies except for the outer left and right In most cases the front axle of the machine can be steered by the autopilot using the signal transmitted by...

Страница 275: ...e 1 If when reach ing this stage the key is released and then pressed for several seconds then the lift ing rollers stop The STOP stage is then displayed on the R Touch The speed of the 7th lifting ro...

Страница 276: ...tion Lifter 8 1 2 3 4 5 6 7 1 Lifting roller 1 2 Lifting roller 2 3 Lifting roller 3 4 Lifting roller 4 5 Lifting roller 5 6 Lifting roller 6 7 Lifting roller 7 8 Lifting roller 1 6 hydraulic motor 27...

Страница 277: ...at reduced speed When this key is released the main lifter drive switches back to forward rotation Reversing with machine drive switched off If the machine drive is switched off key 15 Reverse main l...

Страница 278: ...rsed If the foreign object can not be removed by reversal then it must be removed using suitable tools e g a hammer 86 Switch on left mudguard 86 Switch on right mudguard When the key 86 is pressed th...

Страница 279: ...ht and left side Loosen the two nuts 2 on the threaded rod 3 Then turn the two nuts 2 until the required distance between the last lifting roller and the short lifting roller has been reached Minimum...

Страница 280: ...ting roller can also be switched with the key 18 on keypad II If the key is pressed briefly the rotating direction of the smooth lift ing roller is reversed 18 If the key s LED lights the lifting roll...

Страница 281: ...way and the soil being flung into the field ATTENTION Danger of machine damage Defoliator and lifter may only be side shifted if they have been lifted completely off the ground ATTENTION Danger of mac...

Страница 282: ...stop the LED in the key flashes The LED lights up as soon as the lifter side shift is at the left stop Lifter side shift right As long as this key is pressed with the lifting unit raised the lifting u...

Страница 283: ...fulfilled Offset steer left was active The lifter is side shifted to the right Now U turn steer is activated The lifter remains in its position Then offset steer 2 right is preselected In this moment...

Страница 284: ...eration Lifter Lifting through steer Press both keys for the offset steer stage at the same time to preselect the off set steer Activation of the lifting through steer via joystick See Page 202 284 56...

Страница 285: ...ing pull off the ignition key The row distance for the RR V lifting unit may be set to either 45 cm or 50 cm Switching is performed as follows Raise the lifter Switch off machine drive switch off engi...

Страница 286: ...Operation Lifter Actuation of the share body shift keys 20 and 41 or 42 automatically reduces the pressure in the clamping cylinders 2 which releases the clamping cylinders 2 2 2 2 2 286 560...

Страница 287: ...e key 20 Shift row distance 45 50 and the key 21 Shift depth control shaft 45 50 Pressing simultaneously the key 42 you shift the chosen components together reduce row distance or Pressing simultaneou...

Страница 288: ...ft the row distance on the R Touch in the menu Main settings submenu Attachment by turning the rotating wheel otherwise the hectare counter will give false values Attachment lifter defoliator Depth gu...

Страница 289: ...ue accumulates on the right or left of the rollers movement it can be moved to the side between the depth control wheels and the lifting rollers with the Shift rollers movement rocker switch 37 This a...

Страница 290: ...nu Attachment line Row distance Attachment lifter defoliator Depth guide stage Additional topper lifting Row distance Lifter side shift Middle 45 cm 3 Auto R Contour R Trim Off Off This setting determ...

Страница 291: ...16 Infeed conveyor The infeed conveyor passes under the front axle and transports the beet from the lift ing unit to the first strainer wheel It is driven by an oil motor directly flanged to the infee...

Страница 292: ...he infeed conveyor gear unit and is coupled to the infeed conveyor drive for rotating speed and direction The pressure of the hydraulic drive of the infeed conveyor is constantly displayed and monitor...

Страница 293: ...7 This offers a possibility of more easily loosening the dirt which may collect between the upper and the lower conveyor in case of very sticky ground and therefore being better able to remove it For...

Страница 294: ...ition the vehicle must be in lifting mode It means Bunker is swung out Operating mode Field is switched on ADVICE As soon as a switch ground operation is pressed the reversing buzzer sounds to warn by...

Страница 295: ...eyor distance longitudinally The distance between conveyor and the last lifting roller can be set in front at the lifter on the left and right by turning the stop bolt 2 and self locking nuts 1 To ach...

Страница 296: ...ble rope 2 The conveyor should generally be set as high as possible to preserve space below the conveyor for soil cleaned off 1 ADVICE But the infeed conveyor may not be raised so far that the flow of...

Страница 297: ...even with the lifter raised that these parts in no case touch To set the infeed conveyor height rear first loosen both nuts 2 on the threaded rod 1 Then turn the nuts 2 until neither the strainer whe...

Страница 298: ...Operation Strainer wheels 6 17 Strainer wheels The three strainer wheels are driven by a separate hydraulic pump pump strainer wheel drive by means of one oil motor each 298 560...

Страница 299: ...but is still mostly cleaned To avoid undesired damage to the beet you should set the rotation speed of the strainer wheels only so high that an even flow of beet is ensured If the rotation speed of th...

Страница 300: ...river may individually set the rotational speed of each strainer wheel Select the required strainer wheel with the rotary wheel at the R Select or by touching the screen to adjust it individually Stag...

Страница 301: ...ph of pressure indication 2 for the strainer wheels is 20 below the warning threshold 1 Should the automated system adjust the speed earlier then only the warning threshold 1 is to be set to a lower l...

Страница 302: ...ADVICE As soon as a switch ground operation is pressed the reversing buzzer sounds to warn bystanders When this key is pressed the 3rd strainer wheel rotates In addition the elevator and the auger ru...

Страница 303: ...e this function with R Select Key guide grids higher Key guide girds lower The outside grids of each strainer wheel are combined at the round tube frame to a height adjustable unit Each of 3 units can...

Страница 304: ...ning path Call up the selection win dow by touching the switch panel 3 in order to adjust the height of the guide grids 1 3 2 1 Guide grid height 1st strainer wheel 2 Guide grid height 2nd strainer wh...

Страница 305: ...uide grids simultaneously select the switch panel ALL 4 Each time keys or are pressed all guide grids are raised or lowered by one stage respec tively If one of the guide grids in case not all the gui...

Страница 306: ...ts 7 7 7 In order to achieve smooth low damage beet flow the guide grids must be set initially highly precise in all 3 direction During transfer of sugar beet from the outer grid to the next one the b...

Страница 307: ...wheel tines To avoid damage caused by imbalance always work with 4 or 6 or another number of equally distrib uted offset strainer wheel tines Offset strainer wheel tine If a strainer wheel tine is br...

Страница 308: ...es ADVICE If the guide rod is set lower then the cleaning effect is less aggressive If the guide rod is removed after loosening the quick clamping device then the clean ing effect is much more aggress...

Страница 309: ...port or working position from the driver s seat The bunker bracket front and rear left bunker grids fold together with the elevator ATTENTION Risk of machine damage When folding the elevator out and i...

Страница 310: ...bunker bracket 2 always folds out with the elevator When folding out the eleva tor always make sure that the bunker bracket is folded out with the elevator ATTENTION Only fold the elevator out in if t...

Страница 311: ...of the auger is automatically adjusted synchronized with the elevator speed In case of normal lifting conditions the elevator stage 5 is almost always the optimum setting ADVICE If the elevator canno...

Страница 312: ...iver the warning icon flashes on the R Touch Simultaneously a warning buzzer sounds 1 For details See Page 138 If the elevator is abruptly blocked all upstream drives and the driving power switch off...

Страница 313: ...by removing the ignition key and securely holding it protected against access by third parties e g by holding it in your pants pocket The safety switches may in no case be bridged or otherwise impaire...

Страница 314: ...ey Unfold unload conveyor articulation part working position Key Fold unload conveyor articulation part transport position ADVICE If you fold in the unload conveyor by pressing the mini joystick 15 to...

Страница 315: ...When folding the bunker grid out and in some machine parts may collide and there fore seriously damage the machine That s why always pay attention to the right order when folding the bunker out and in...

Страница 316: ...collisions of machine parts and therefore heavy damage to the machine may happen That s why always pay attention to the right order when folding the bunker out and in See Page 322 Raise and lower bunk...

Страница 317: ...witching auger rotating direction Switching of the auger is performed automatically controlled by an ultrasound sensor which is located over the rear bunker grid 1 1 Ultrasound sensor front 2 2 Ultras...

Страница 318: ...3s Leaf spreader speed during truck loading Off This delay period is required to completely fill up the rear part of the bunker If the auger is switched to the front filling direction then the driver...

Страница 319: ...e R Touch but without beeping sound Manual switching of the rotating direction of the auger is performed at the keypad I by pressing the key 16 Manually switch auger forward backward If the LED in the...

Страница 320: ...then it may be overfilled by the beets present in the beet path when the machine drive is shutdown normally It is possible that some beets fall onto the field from the bunker To avoid this the machine...

Страница 321: ...ghts up for 5 seconds and the analogue rocker 40 is active during this period Let the analogue rocker 40 latch outwards for operating position or inwards for trans port position 40 22 ATTENTION Before...

Страница 322: ...tep in operating or transport position WARNING Hazard of extremely severe injuries Make sure that nobody stands in the hazard zones when the machine is started For folding out perform the following ac...

Страница 323: ...Bunker 3 Fold out front bunker grid See Page 315 4 Raise bunker auger front and rear fold out rear and right rear bunker grids See Page 316 The bunker is completely swung out to the operating positio...

Страница 324: ...ansport position the bunker must be completely emptied For folding in perform the following actions consecutively 1 Lower bunker auger front and rear fold in rear and right rear bunker grids See Page...

Страница 325: ...left rear and front right See Page 309 The bunker is completely folded into the transport position Check visually if the machine is really in the transport position Clean the machine so that all light...

Страница 326: ...Operation Bunker unloading 6 20 Bunker unloading 326 560...

Страница 327: ...r The cleaning roller performs additional cleaning of the beets The unload conveyor moves the beets from the bunker to a vehicle driving alongside or onto a pile The whole emptying of the bunker is co...

Страница 328: ...Operation Bunker unloading 20 15 18 17 16 19 22 21 Overview of keys and mini joystick See Page 90 328 560...

Страница 329: ...ward and press additionally the multi key 21 to swing the unload conveyor articulation part 2 2 upwards 15 Lower unload conveyor manually The unload conveyor is lowered as long as the mini joystick is...

Страница 330: ...the key by pressing and holding about 5 sec the key for unload conveyor height 1 16 A successful save is confirmed by a beep sound Thus the current unload conveyor height is permanently saved on this...

Страница 331: ...Here you can see the set speed of the bunker unloading in The speed can be adjusted with the rotary wheel 22 2 Unloading conveyor height 3 Display of the bunker unloading active stage See Page 332 If...

Страница 332: ...Unloading stage 0 standstill Unloading stage 1 only unload conveyor runs Unloading stage 2 Unload conveyor runs cross conveyor runs as well Unloading stage 3 unload conveyor runs additionally cross co...

Страница 333: ...lly If the bunker unloading is started with the key 18 it begins with the set speed Press this key to switch off automatic bunker unloading 0 1 2 19 Bunker unloading With this key you can change the s...

Страница 334: ...ary wheel 22 If you lower raise the unload conveyor by pressing the mini joystick 15 forward backward the rotary wheel 22 must be pressed and held all the time To activate the keys unload conveyor hei...

Страница 335: ...nload during lifting Unload conveyor stopping time 2s 1 200rpm 900rpm 3s Leaf spreader speed during truck loading Off If the bunker is unloaded onto a driving alongside vehicle during the lifting the...

Страница 336: ...f using ROPA cleaner loaders In case of very difficult ground conditions an optimal cleaning effect may only be achieved if the beets are deposited in piles for at least 5 7 days and are kept dry dur...

Страница 337: ...ure circulation lubrication If lubrication is not sufficient then a warning signal sounds The R Touch displays the warning icon ATTENTION Hazard of severe damage to the machine Immediately switch off...

Страница 338: ...raulic system for aging and damage on a regular basis Immediately exchange damaged or aged hoses Use only original ROPA hoses or hoses fully conforming to the technical specifications of the original...

Страница 339: ...ng of ventilator drives Off Start intermediate lubrication B377 fuel pressure 3425 mbar On Central lubrication status Auto Central lubrication greasing time 21 min Reversing of ventilator drives statu...

Страница 340: ...ss pump 107 2 Fan drive oil cooler 108 Main lifter drive defoliator shaft leaf auger conveyor only RBS and RAS lifting rollers 1 6 last lifting roller short lifting rollers 2 part paddle 109 Infeed co...

Страница 341: ...re that the stop cock 3 of the pneumatic system is always open because otherwise a large part of the pneumatic system is out of operation The stop cock is situated behind the side cover 1 1 Side cover...

Страница 342: ...ake of the com pressor takes place via the engine air filter Once the preset maximum pressure is reached the pressure regulator blows off automatically The compressor is mainte nance free 6 23 2 Compr...

Страница 343: ...machine would then no longer be possible Close the stop cock 2 to prevent the air from escaping Stop cock open Stop cock closed Compressed air connectors 3 Compressed air coupling in engine compartmen...

Страница 344: ...voir and the R Touch displays the icon During operation the lubricating pump is switched on for 21 min in basic setting then makes a pause for 60 min If necessary this setting can be adjusted at any...

Страница 345: ...mum effort 6 24 1 Filling up grease gun 2 1 1 Stopcock 2 Nipple for filling up the hand lever grease gun Holder for grease gun A stopcock 1 and a plug in connector 2 for filling the hand lever grease...

Страница 346: ...brication status in the Special function menu is switched from Auto to On Special functions Fuel pump Start reversing of ventilator drives Off Start intermediate lubrication B377 fuel pressure 3425 mb...

Страница 347: ...n the chassis An indicator pin is installed there for checking the function This indicator pin moves slowly when the grease flows through the main distributor This shows whether the pump element of th...

Страница 348: ...overed The cameras are maintenance free When the image quality deteriorates you should clean the lens cover using a soft clean and lightly moistened cloth When cleaning make sure that you do not scrat...

Страница 349: ...and serves to provide a better view when dri ving backward The rear view camera is a visual parking aid it is automatically acti vated as soon as you move backwards 1 Rear view camera 2 R View camera...

Страница 350: ...mera The cam era is used for monitoring the infeed conveyor Infeed conveyor camera 6 25 4 Unload conveyor camera option Optionally your machine can be equipped with an unload conveyor camera The cam e...

Страница 351: ...ge shows the environment around the rear part of the machine approx 5 m from each side approx 3 m in back ward direction 1 R View camera left 2 Rear view camera 3 R View camera rear 4 R View camera ri...

Страница 352: ...ence has shown the machine can not be started with a battery voltage of less than 24 Volts When the generator fails the following icon appears on the R Touch 6 26 2 Battery disconnect relay When you d...

Страница 353: ...t gas after treatment system SCR system only RP2Sd The switch 97 for emergency shutdown of the battery is situated behind the pro tective rubber behind the left rear wheel This switch may be actuated...

Страница 354: ...paper width of 57 5 0 5 mm at 60 g m2 ROPA offers a suitable paper roll as standard equipment ROPA item no 207015500 Other paper may cause malfunctions Which side of the thermally sensitive paper can...

Страница 355: ...shows in direction of the printing mechanism Only this outer side may be printed by the printer Close the lid strongly pressing on it It audibly snaps so that you can now tear off paper on the cuttin...

Страница 356: ...f all loads for electrical power Pull off the ignition key Switch off the main battery switch Leave the machine and lock the driver s cabin Swing up or fold in both mounting ladders and in case of nee...

Страница 357: ...Maintenance and Service 7 Maintenance and Service 357 560...

Страница 358: ...Maintenance and Service 358 560...

Страница 359: ...ection and protection of the environment Never forget when you do not comply with the applicable regulations on safety health protection or protection of the environment you needless endanger yourself...

Страница 360: ...th one dry air filter consisting of one main filter ele ment and one safety cartridge ATTENTION Hazard of engine damages During filter change make sure of utmost cleanliness In addition the diesel eng...

Страница 361: ...may as described below be cleaned As slight damage is often very difficult to detect or cannot be detected at all we recommend in order to pro tect the engine always use new filter cartridges We do n...

Страница 362: ...blow out the filter cartridge so long using dry compressed air until no dust emission occurs anymore During blowing out constantly move the compressed air gun up and down and constantly rotate the fil...

Страница 363: ...Damaged filter cartridges may never be reused in any case Use only original filter cartridges ROPA main element item no 303018700 ROPA safety cartridge item no 303018800 In no case install filter ele...

Страница 364: ...safety cartridge and screw it hand tight clockwise 5 Nm 5 Storage of filter cartridges Filter elements must be stored upright in their original packaging protected from dust and moisture so they cann...

Страница 365: ...d secure it against rolling away ADVICE If the maximum sulphur content in the fuel is 15 ppm as specified accord EN 590 in the EU and ASTM D975 1 D and 2 D in the USA the oil can be changed every 1000...

Страница 366: ...two fine filters 4 are tightened 1 2 3 4 revolution after positioning The bypass filter 5 is tightened 3 4 1 revolution after positioning Unscrew the oil drain hose again and screw on the screw cap o...

Страница 367: ...d integrated water separator and then pumped through the fuel prefilter and the main fuel filter cartridge to the pump nozzle elements Help by diesel engine start The electric pump 4 switches on after...

Страница 368: ...ore all work on the fuel system respectively the fuel filters shortly open and imme diately close again the tank cap This serves to relieve possible excess pressure in the fuel system Use only origina...

Страница 369: ...all the old filter insert and exchange it for a new one with the ROPA item no 303016700 Dispose of the old filter insert in compliance with the local disposal regulations Turn the both drain screws 2...

Страница 370: ...cartridge 2 1 ATTENTION Danger of machine damage Foreign objects in the fuel system may damage the pump nozzle elements and cause blockages Keep the area absolutely clean when changing filters Procee...

Страница 371: ...ll water separator on new filter The water separator is tightened about 1 3 rev olution after installation Lightly coat the sealing ring of the new cartridge with fuel Install new filter cartridge The...

Страница 372: ...ant at about 3500 mbar Wait approximately another 2 minutes Thus the fuel system is vented Start diesel engine Special functions Fuel pump Start reversing of ventilator drives On Start intermediate lu...

Страница 373: ...fuel Explosion hazard Do not use cell phones or radios while refuelling Refuel outside only Observe the applicable safety instructions of the refuelling station or tanker truck The tank spout of the...

Страница 374: ...owth is more or less strong which leads to the for mation of fibrous mushroom meshes mycelium and sludge The consequences are blocks of the fuel prefilter by rust and fibres mycelium and frequent filt...

Страница 375: ...ge to the skin Corrosion protection and antifreeze agents contain hazardous materials There is an acute poisoning hazard when swallowing In case of contact to the skin irritation or cauterization burn...

Страница 376: ...f the cooler is very useful and necessary 1 Radiator 2 Condenser air conditioning system 3 Charge air cooler on RP2Sa Radiator for charge air on RP2Sd When performing cleaning work on the air intake g...

Страница 377: ...t with you Use for climbing up to the cooling system the provided steps 1 Secure the steps against swinging away with the securing flap 2 Lock the closed engine housing door 3 with the rotation lock 4...

Страница 378: ...aning the cooling system with the water hose or using compressed air Use a pressure cleaner only with a flat spray at reduced pressure and from at least 30 cm away ADVICE A plug in connector for conne...

Страница 379: ...too low then the warning icon is displayed on R Touch The coolant expansion tank is located under the radi ator cover in the driving direction left beside the charge air cooler 1 Filler cap 2 Pressur...

Страница 380: ...coolant is warranted if it is frost proof up to 37 C If less antifreeze is indicated then correct the mixture ratio If the concentration is too low there is the hazard of damage to the engine due to c...

Страница 381: ...ansion tank of engine cooling system relieve excess pressure then take off the cap Screw on drain hose on the drain valve Drain coolant and catch coolant in a suitable vessel Close drain valve again F...

Страница 382: ...expansion tank for the charge air coolant circuit is located under the radiator cover in the driving direction left next to the radiator for charge air The expansion tank for the engine coolant circui...

Страница 383: ...n antifreeze agents in the coolant is warranted if it is frost proof up to 37 C If less antifreeze is indicated then correct the mixture ratio If the concentration is too low there is the hazard of da...

Страница 384: ...on the cooling water pipe at the bottom of the engine Slowly open the filler cap at the expansion tank of engine cooling system relieve excess pressure then take off the cap Screw on drain hose on the...

Страница 385: ...agents since the maximum frost protection is achieved then and greater share in the mixture reduces frost protection and worsens heat dissipation 55 vol corresponds to frost protection up to about 45...

Страница 386: ...y do not fill in water or other liquids A sensor in AdBlue tank permanently measures the quality urea con centration If the quality is not sufficient the diesel engine reduces its output the machine i...

Страница 387: ...fil ter insert with the wide side labelled Grey into the filter opening until it clicks Pull the filter insert 5 from the AdBlue pump module The filter insert should be disposed of according to the l...

Страница 388: ...nged to the diesel engine and transfers engine power to the individual hydraulic pumps The oil level of the pump distributor gears must indispensably be checked daily Check the oil level before you st...

Страница 389: ...200 Before assembly coat them with some oil Retighten the flange 6 and hose line 5 4 Unscrew the oil drain hose again and screw on the screw cap on the oil drain valve 3 again Open the oil filler scre...

Страница 390: ...ore economical than competitive products 1 Hydraulic oil cooler 2 Oil cooler pump distributor gears The fan drive of the hydraulic oil cooler automatically reverses at regular intervals So that soilin...

Страница 391: ...Hydraulic system WARNING Burning hazard All coolers heat up during operation Hazard of severe burnings Wear protective gloves Let the machine cool down sufficiently before starting any work on the co...

Страница 392: ...ted at the rear left in the engine compartment In addition to the display on R Touch oil level and oil temperature can also be read at the inspection glass 1 on the left side of the hydraulic oil tank...

Страница 393: ...m pump do not set a vacuum on more than 0 2 bar 7 3 1 1 Hydraulic fluid change Drain valve hydraulic fluid ADVICE The entire machine contains more than twice as much hydraulic fluid as can be drained...

Страница 394: ...fluid container must be taken off Flush the intake sieves from inside to the outside using sufficient cleaning agent Reinstall the intake sieves Place the gasket and the metal lid onto them Before in...

Страница 395: ...ement ROPA item no 270066500 First exchange of all filter element is required after the first 50 operating hours there after annually 2 1 ADVICE When exchanging the filter elements as well as during a...

Страница 396: ...al chips or other foreign bodies This protective strainer fil ters the hydraulic oil e g sucked from the hydraulic oil tank by a dirty filter element or at low temperatures Check the filter on mechani...

Страница 397: ...re is a metal end cap at the top If this is not the case pull off the end cap separately from the element holding pin Inspect the element sur face for dirt residue and larger particles These may point...

Страница 398: ...steering Removal of the element ROPA item no 270033600 is performed as described above in Maintenance pressure filter operating hydraulics The required tool is a ring wrench or fork wrench SW 24 ADVI...

Страница 399: ...ner 2 Collective return pipe There is a protective strainer 1 in the collective return pipe 2 This protective strainer must be removed and cleaned if necessary if there is damage to the hydraulic syst...

Страница 400: ...to the machine Stop the machine and shut down diesel engine The machine must be secured against inadvertent starting of the engine Each simple joint bears one lubricating nipple Each double joint cont...

Страница 401: ...ce knuckle joints of the axles The knuckle joints of the double joint shafts in the stub axles of the two steering axles must be lubricated every 200 operating hours Each knuckle joint contains two lu...

Страница 402: ...he back side of the manual transmission next to the output for the drive shaft The oil level is correct if the oil level is at the bottom edge of the oil level control screw The first oil change is du...

Страница 403: ...Turn off the closing cap of the oil drain screw Open the oil level control screw and wait until the oil has drained completely Reinsert the oil drain screw Fill in oil through the oil filling opening...

Страница 404: ...quality oil Use the best quality oil rather than oil that just meets the quality requirements Economising here is saving at the wrong place Park the machine so that the respective wheel is sitting as...

Страница 405: ...ient size underneath Open the oil drain screw 2 and the oil level control screw and let the old oil drain Reinsert the oil drain screw Fill up the planetary gears using the ROPA planetary gear oil fil...

Страница 406: ...nd Put an oil resistant collecting vessel of sufficient size underneath Turn off the oil drain screw of the differential gears It is located at the bottom at the lowest part of the axle body Open the...

Страница 407: ...ange is required after 50 operating hours further oil changes must be performed annually 1 1 Oil drain screw 2 Oil filling screw ADVICE The oil change of the rear axle is performed in the same way as...

Страница 408: ...el Proceed as follows for changing the oil Change the oil only with gears warm after operation Park the machine on level ground Put an oil resistant collecting vessel of sufficient size underneath Tur...

Страница 409: ...lly synthetic gear oil LS API GL5 SAE 75W 140 Filling volume each approx 7 75 litres DANGER Injury hazard Hazard to life due to moving machine parts Before oil change each time stop the machine and sw...

Страница 410: ...his press the drain valve 1 slightly sideward or backward There is a rope 2 on the front wall of the bunker which is connected to the drain valve 1 The rope 2 can be reached from the platform next to...

Страница 411: ...r s cabin The key must be securely kept by a reliable and trustworthy person during work kept in possession The defoliator must be moved to maintenance position for work on the bottom of the defoliato...

Страница 412: ...ator ATTENTION Swing up the leaf sensor and secure it using safety hooks because this may other wise cause serious damage to the driver s cabin Service position defoliator Choose this function with R...

Страница 413: ...ess the defoliator maintenance position key 6 and then the deadman switch 1 In order to move the lifting share or scalper to the right height without climbing up and down to the cabin the diesel engin...

Страница 414: ...right locking links to the defoliator locking hook 2 as shown DANGER Always attach both locking links left and right to ensure that the load can remain secured in an emergency Always ensure that ther...

Страница 415: ...round with the defoliator raised on the rollers movement This would bend the adjusting spindles of the rollers move ment The lifter must be lowered to the ground only on the lifting shares or the dept...

Страница 416: ...ttings for the rod structure 3 For this move the spring rods precisely to the centre of the beet row This is located in the centre of the support bracket indicated with an arrow 3 to simplify the work...

Страница 417: ...y the value 0 is shown on the R Touch Tighten both screws 5 again Check the value for the central display on the R Touch If necessary set the length of the bar structure 4 to the sensor of leaf finder...

Страница 418: ...eels must be readjusted as follows in case of need Screw out the threaded rod 1 using a hexagonal recess wrench and keep it in a safe place Readjust the setting nut 2 so far until it axially touches t...

Страница 419: ...Maintenance and Service Defoliator 7 8 4 Defoliator shaft Defoliator shaft on the RISU Defoliator blades and clamping shackles on the RIS on the RBS on the RAS 419 560...

Страница 420: ...to the existing blades to prevent imbalance Always replace the opposite blade For RBS RAS and RES the original diameter of a new defoliator shaft is 20 mm and for RIS is 22 mm When the shaft shows cl...

Страница 421: ...vailable at ROPA under ROPA item no 018106700 To achieve the optimal scalping we recommend to sharpen the scalper flails with this grinding machine every 20 100 ha of worked area depending on operatin...

Страница 422: ...ight of the scalper does not increase needlessly Inflow sheet without skid 1 The inflow sheet 1 must be checked once a week for wear The inflow sheet must be replaced once it no longer protrudes over...

Страница 423: ...ing work kept in possession The defoliator must be moved to maintenance position for work on the bottom of the defoliator and secured by attaching the two locking links to the side lifter arms Before...

Страница 424: ...rvice Lifter 25 30 Inner width between shares 25 to 30mm is ideal in most cases 2 The wear angle 2 serves to protect the share holder from abrasion Replace the wear angle before it loses its protectiv...

Страница 425: ...plate is too thin Shares with hard metal must be replaced once the small hard metal plates break away or the share plate becomes thin Shares absolutely unsuitable for lifting Wear angle bracket worn...

Страница 426: ...as far as possible for the left front lifter gears and lower the lifter as far as possible for the rear lifter gears and let the oil drain through the oil drain screws into a sufficiently large oil pr...

Страница 427: ...fter Lifter gears left and right rear 2 1 3 2 1 3 Left Right 1 Oil filling screw 2 Inspection glass oil level control 3 Oil drain screw Prescribed oil types Gear oil API GL5 SAE 90 Filling volume each...

Страница 428: ...rs Check oil level every 50 operating hours To do this the lifting unit must be completely raised 2 1 3 1 Oil filling screw 2 Oil level control 3 Oil drain screw Prescribed oil types Gear oil API GL5...

Страница 429: ...rpose fully lower the lifting unit Set the depth control shaft to the top position 1 2 3 1 Oil filling screw 2 Oil level control 3 Oil drain screw Prescribed oil types Gear oil API GL5 SAE 90 Filling...

Страница 430: ...l level every 50 operating hours For this purpose fully lower the lifting unit 1 2 3 1 Oil filling screw 2 Inspection glass oil level control 3 Oil drain screw Prescribed oil types Fully synthetic gea...

Страница 431: ...ge for shifting the eccentric drive must be relubricated every 50 operating hours for the variable lifter Recommendation Keep a separate grease gun filled with copper paste for this It should only be...

Страница 432: ...shaft bearings is a lifetime oil and must not be changed Check the oil level once a year For this purpose fully lower the lifting unit 1 2 1 Oil filling opening 2 Oil level control screw Prescribed oi...

Страница 433: ...t M 75 x 2 for this ROPA item no 018016200 ATTENTION This work may only be performed by people already having sufficient experience in adjusting tapered roller bearings Readjust the bearings so far un...

Страница 434: ...sparent piece of hose 1 with bleeding filter on each share body This piece of hose must always be filled with oil If no oil is visible anymore then so much oil must be filled up until the piece of hos...

Страница 435: ...tem leading to the lifting rollers bearings visual inspection Exchanging lifting rollers If a stone jutting high up from the ground bend a lifting roller or if a roller is worn out then the roller mus...

Страница 436: ...lifting roller Generously grease the polyamide coupling before the lifting roller is pushed in Insert the new lifting roller with screwed in polyamide coupling into the claw cou pling of the lifting...

Страница 437: ...rubber coated friction wheels So that the conveyor does not slip on the slippery drive wheels it is hydraulically ten sioned by movement of the drive shaft When the diesel engine is running the infee...

Страница 438: ...e four clamping bolts 1 Then turn the nuts on the setting bolt 2 for 1 2 revolutions Retighten the four clamping bolts 1 and let the infeed conveyor run for several minutes Check by visual inspection...

Страница 439: ...operating hours then annually Perform the oil change after the gear oil has reached operating temperature Lower the lifter completely down Let the oil drain through the oil drain opening 1 into an oil...

Страница 440: ...prongs must be tight ened immediately M10 72 Nm M14 135 Nm Should you find that on the already lifted spaces a larger quantity of beets is lying then either a guide grid bar or a strainer wheel prong...

Страница 441: ...vator belt is tensioned after first switching on the machine drive The both support cylinders drive only then out until stop when the machine is switched on and the elevator is running The tension of...

Страница 442: ...tor 1 6 Loosen the two clamping bolts 2 rear and front on the clamping arm 2 2 7 Reduce tension of elevator belt adjust the tension by turning the nuts 3 down on the tie rods 4 of the clamping arms to...

Страница 443: ...swung out If the elevator belt sags more when the elevator is swung out but empty then it must be retensioned 13 Elevator belt correctly tensioned Tension elevator belt 10 Loosen the two clamping bol...

Страница 444: ...r the conveyor runs evenly straight If this is not the case then repeat the setting process for so long until the conveyor runs evenly in the centre 7 7 7 7 8 9 The picture shows the setting at the ri...

Страница 445: ...ust be cleaned Broken rollers must be exchanged The lubricating nipple at the angle gear of the elevator front right at the cover ing pipe and the counter bearing of the drive shafts must be lubricate...

Страница 446: ...the drive in the rear and the counter bearing in front must be lubri cated using the grease gun every 100 operating hours 7 14 2 Ultrasound sensors 1 1 Ultrasound sensor front 2 2 Ultrasound sensor r...

Страница 447: ...around 1200 ha or annually Cross conveyor chains After a lifting performance of around 600 ha or annually When changing the chains turn each chain as shown in the schematic drawing nearby 1 1 1 Splin...

Страница 448: ...l conveyor and cross conveyor may not be tensioned tightly Both convey ors should be tightened so much that the conveyor chains when they have run over the drive wheel run cleanly between the two plas...

Страница 449: ...h conveyor are located in the rear at the conveyor turnaround under the bunker floor 1 2 1 Tensioning bolt 2 Lock nut For retensioning Loosen lock nuts 2 By screwing in the tensioning bolts 1 slide th...

Страница 450: ...lts of each conveyor are located at the conveyor turn around under the bunker floor 1 Tensioning bolt 2 Lock nut For retensioning Loosen lock nuts 2 of the both tensioning bolts Adjust both tightening...

Страница 451: ...for correct chain tension after each 100 operating hours 3 3 Drive chain cross conveyor and cleaner roller Drive chain long conveyor 3 Tensioning blocks To retighten these drive chains loosen the res...

Страница 452: ...ted on the drive shaft behind the chain wheel accessible with opened right protective cover 5 Cross conveyors The three drive shaft bearings on the left side of the machine must also be lubricated eve...

Страница 453: ...veyors must be lubricated every 100 operating hours Cleaning roller bearing The two cleaning roller bearings must be lubricated every 100 operating hours One lubricating nipple is in front of the elev...

Страница 454: ...ung out if the conveyor is reli ably supported by material with sufficient load bearing capacity ATTENTION Clean the side walls of the unload conveyor regularly Hard dried soil may cause dam age to th...

Страница 455: ...roller at the turn around Switch off engine and secure it against inadvertent starting To retighten the belt loosen the clamping bolts 1 on the two bearing brackets and the oil motor bracket Loosen t...

Страница 456: ...TION Replace drive wheels as soon as they show signs of wear do not wait until the unloading conveyor belt skips Check the drive wheels at least once each season for wear Extremely worn drive wheels l...

Страница 457: ...n the cause is usually due to clogged filters Therefore always clean both filters 7 16 1 Condenser air conditioning system 1 Condenser air conditioning system 2 Hexagon nuts holding frame Check daily...

Страница 458: ...2 This filter must be cleaned in case of need For this purpose Pull out the recirculating filter 1 upward by the flap 2 Blow out recirculating filter using com pressed air Reinsert the cleaned recircu...

Страница 459: ...rew and take the filter from the holding frame Clean filter element using compressed air Reinsert the cleaned filter element in the holding frame and fasten it using the knurled head screw Close the c...

Страница 460: ...Totally there is 75 ml of oil in the coolant circuit Coolant type R134a coolant filling volume approx 1680 g Maintenance once a year Have the air conditioning system checked and if necessary repaired...

Страница 461: ...resistant gloves apron Avoid skin contact with battery acid Avoid inhaling acid vapours When handling batteries make sure that there is sufficient ventilation in the work place In case of skin contact...

Страница 462: ...roperly printed Open paper stock lid and remove the paper roll Using a small brush remove soiling from paper sensor as well as the tearing edge Strongly blow into the paper stock recess to remove coar...

Страница 463: ...us burns on the skin and within the respiratory sys tem When handling acid batteries always wear sufficient protective clothing protective goggles acid resistant gloves apron Avoid skin contact with b...

Страница 464: ...ay at 20 C To avoid deep discharge the acid density must be checked at regular intervals If the acid density is below 1 21 kg l then the batteries must be recharged The rec ommended charging current i...

Страница 465: ...aterials Cooling fluid coolant Fuel Batteries Media pressure accumulator under pressure Residual energy Moving parts Now the machine can be disassembled and disposed of by an appropriate disposal comp...

Страница 466: ...Malfunction and Remedies 466 560...

Страница 467: ...Malfunction and Remedies 8 Malfunction and Remedies 467 560...

Страница 468: ...Malfunction and Remedies 468 560...

Страница 469: ...WARNING Hazard of extreme injuries or damage to the machine Never defeat safety installations safety locks or safety circuits This may have the consequence of extreme injuries Never perform functional...

Страница 470: ...seat console See Page 475 in the engine fuse box See Page 480 in the central electrics See Page 482 Labels inside the cover identify the fuses There are also three automatic electronic cut in the sea...

Страница 471: ...verloaded and power supply to the connected component is interrupted The self resetting electronic fuses are located in the seat console See Page 475 in the central electrical system outside on the dr...

Страница 472: ...ated over to the battery case See Page 474 Whether these fuses are intact can be determined with the measuring device continu ity tester No Ampere Function Pos in the machine Main power supply screwed...

Страница 473: ...vo diesel engine internal F601 10 Volvo EMS power supply diesel engine front left top fuse 3 F602 25 Volvo ACM power supply not used at RP2Sa diesel engine front left bottom fuse 4 F603 15 Electric wa...

Страница 474: ...other MEGA Fuses are located on the diesel engine See Page 472 Whether these fuses are intact can be determined with the measuring device continu ity tester No Ampere Function Pos in the machine Main...

Страница 475: ...transformer 24 V 5 V only with optional printer Pin 15 F064 15 G018 USB double socket F068 5 A011 printer 5V Self resetting electronic fuses with LED S063 parking brake 9V F085r 100mA S063 parking bra...

Страница 476: ...38 I O module III CPU F026 5 A039 I O module IV CPU F027 reserve F028 reserve F029 20 A015 power supply outputs F030 20 A015 power supply outputs F031 20 A015 power supply outputs F032 5 A015 power su...

Страница 477: ...049 5 Sensors lifter box 24 V radio console F051 7 5 Parking light right front left rear F052 7 5 Parking light left front right rear switch lighting F053 7 5 Dimmed headlight F054 7 5 Headlight from...

Страница 478: ...104r A 125mA not used 24V F105r A 125mA B060 pressure sensor defoliator lifter drive 24V F106r A 125mA not used 24V F107r A 125mA B061 pressure sensor brake pressure 24V F108r A 125mA B032 sensor driv...

Страница 479: ...ction 9V F133r A 125mA S097 S098 S099 S100 S101 S102 outside button left safety 9V F134r A 125mA S112 S113 outside button right safety 9V F135r A 125mA not used 9V S097 infeed conveyor outside button...

Страница 480: ...switch rear part Pin 15 Self resetting electronic fuses with LED F101r C 125mA B026 PS traction drive forward 24V F102r C 125mA B377 fuel pressure 24V F103r C 125mA B045 ultrasound rear 24V F104r C 12...

Страница 481: ...veyor camera 24V F119r C 125mA not used 24V F120r C 125mA not used 24V F121r C 125mA not used 24V F122r C 125mA not used 24V F123r C 125mA not used 24V F131r C 125mA S041 bunker door 9V F132r C 125mA...

Страница 482: ...sensor articulation angle safety 24V F155r 125mA B035 sensor unload conveyor articul 1 24V F156r 125mA B161 height bunker auger front 24V F157r 125mA B027 pressure sensor additional axle rear 24V F158...

Страница 483: ...trainer wheel 24V F174r 125mA B121 sensor guide grids 3nd strainer wheel 24V F175r 125mA D003 strainer wheel camera 24V F176r 125mA not used 24V F177r 125mA not used 24V F178r 125mA not used 24V F179r...

Страница 484: ...defoliator relief left 24V B070 pressure sensor stone protection F302r 100mA B028 rpm defoliator 24V B203 pos rollers movement sideways F303r 100mA B193 lifting depth row 1 24V B194 lifting depth row...

Страница 485: ...scalper height 1 F314r 100mA B181 scalper height 2 24V B182 scalper height 3 F315r 100mA B183 scalper height 4 24V B184 scalper height 5 F316r 100mA B185 scalper height 6 24V B008 sensor lifting depth...

Страница 486: ...15 power 70 A 320009900 K003 Relay direction indicator in the steering col umn Flasher unit 320087100 K006 Relay window wiper central electrical system in the dri ver s cabin switches the wiper motor...

Страница 487: ...and internal wiring miscellaneous orange control lines for all valves and solenoids all Y Feature twisted cables white twisted CAN high brown twisted CAN low twisted together CAN bus data line 8 5 Tro...

Страница 488: ...oner on cabin floor to control temperature in the cabin 352044300 A038 Computer TTC30 outside on lifter switch cabinet for sensors of automatic top per height adjustment 320082500 A039 Computer TTC30...

Страница 489: ...tment Volvo A113 Nox sensor after catalyst on catalyst only in RP2Sd exhaust after treatment Volvo A114 Nox sensor before catalyst on diesel engine right rear next to water pump only in RP2Sd exhaust...

Страница 490: ...s of the available diagnostics menus on the R Touch They facilitate malfunctions diagnostics for service personnel if you call up the corre sponding menu items after being requested by service personn...

Страница 491: ...inputs Rpm inputs Outputs PWM SW Diesel engine Control elements Air conditioning system Functions Functions Lighting Outputs first startup Bunker unloading Bunker Three point susp depth guide Single s...

Страница 492: ...teries with a bat tery voltage of 24V and sufficient capacity may be used for jump starting ADVICE Risk of machine damage We would expressly like to point out that quick charge devices and mains conne...

Страница 493: ...st be disconnected and the main battery switch must be switched off Do not remove the plus terminal of the battery bridge 1 Only normal battery charging devices may be used for charging the battery Qu...

Страница 494: ...les do not touch at any point First connect the negative terminal of the battery of the assisting vehicle to the neg ative terminal of the battery of the ROPA machine Alternatively a blank metallic an...

Страница 495: ...machine caused by improper welding 8 8 Towing WARNING When the engine is stopped the vehicle can only be steered with increased effort on the steering wheel The existing emergency steering pump serves...

Страница 496: ...be engaged Connect an appropriate salvaging aid e g a rigid towing bar See Page 497 Release the parking brake manually See Page 500 Shut down the emergency steering pump For this purpose disconnect t...

Страница 497: ...must be carried out by qualified versed personnel only in an extreme emergency In case of need contact ROPA customer service ADVICE Always make sure of sufficient rigidity of the salvaging aids Consi...

Страница 498: ...t rolling by engaging the parking brake and using the wheel chocks To raise the front and rear axles you will need the ROPA hoist for portal axles ROPA item no 018078600 with the contour plate ROPA it...

Страница 499: ...Malfunction and Remedies Jacking up for wheel change 499 560...

Страница 500: ...chanics brake service etc in compliance with the applicable safety regula tions ADVICE The machine can be towed only when all spring loaded actuators are released The machine has two spring loaded act...

Страница 501: ...ed stop can be felt The spring loaded actuators are released the vehicle is totally without brakes Once all spring loaded actuators on the front and rear axles are deacti vated the vehicle may be towe...

Страница 502: ...k the vehicle unsecured with the spring loaded actuator 1 released Secure the vehicle against rolling away using sufficiently large wedges Put in the driver s field of vision a distinctive sign with t...

Страница 503: ...e vehicle against rolling away using the two wedges Take off screw on cover 2 Screw the emergency release nut 3 ROPA item no 018104800 to the specified position on the adjusting screw 4 and hand tight...

Страница 504: ...ted to the solenoid valves by trained and instructed spe cialist personnel Should an electrically controlled valve malfunction then in any case without excep tion call in a specialist Never try to sha...

Страница 505: ...the blocked lubricating point You can find a detailed plan in chapter 9 Disconnect the pipe from the distributor and screw a lubricating nipple into the cor responding sub distributor Try to loosen t...

Страница 506: ...Y136 from the reversing valve on the oil motor of the fan Pull the plug 1 labelled Y016 from the oil motor of the fan The fan should then operate at maximum speed and can no longer reverse 1 3 The sa...

Страница 507: ...r access to the bottom side of the hydraulic pumps in the engine compart ment it is possible to swing away the fuel tank as follows Screw out the holding bolt 1 left beside the tank fuel feed pipe Slo...

Страница 508: ...combs change basic setting Scalper bar set lower with Micro Topper set higher with standard topper Topped too flat Enlarge scalper cutting gap Scalper bar set lower with Micro Topper set higher with s...

Страница 509: ...sliding grids Lost beets On lifting unit Increase share distance Set share angle flatter Set roller position lower Check the guide rods on the share body lost broken Install larger lifting shafts if...

Страница 510: ...oller position higher Increase the distance between guide grids and strainer wheels Increase strainer wheel rpm Set sliding ring on pig tails upwards Install pig tails instead of sliding grids Lost be...

Страница 511: ...Lists Tables Plans Diagrams Maintenance Verification 9 Lists Tables Plans Diagrams Maintenance Verification 511 560...

Страница 512: ...Lists Tables Plans Diagrams Maintenance Verification 512 560...

Страница 513: ...max 0 001 sulphur by weight 10ppm ASTM D975 1 D and 2 D max 0 0015 by weight sulphur 15 ppm A sulphur content of 0 3 3000 ppm is only permitted for the RP2Sa 1300 litres when needed AdBlue tank only...

Страница 514: ...5 litres Hydraulic system Hydraulic fluid HVLP 46 containing zinc ISO VG 46 as per DIN51524 part 3 approx 220 litres annually Steel roller chains Gear oil or grease when needed Lubricating points Gre...

Страница 515: ...radiator fins X Replacing fuel prefilter insert on the elec tric pump Draining water from the water collecting vessel X X Replace main fuel filter cartridge every 1000 operating hours but at least onc...

Страница 516: ...age 404 Hydraulic system Clean hydraulic fluid cooler X X X Check oil level X Change hydraulic fluid X X Clean intake sieves inside the fluid tank every 2 years Hydraulic fluid filter 3 pieces replace...

Страница 517: ...aily to once weekly Retighten flail fastening defoliator shaft after the first 10 lifting hours lifter Check oil level at all lifter gears X X Change oil at all lifter gears X X X Check depth control...

Страница 518: ...oading conveyor Tighten the belt X Bunker floor all conveyors elevator shafts remaining machine Remove soiling and sticking dirt X X Others Refill grease container X X Grease lubricating points accord...

Страница 519: ...fter Teeth flange shaking share gears only with RR V 5 50 Tilting frame single row adjustment per row 2 100 Cylinder shaft movement height adjustment 2 200 Rollers movement adjusting spindles 2 200 Li...

Страница 520: ...joint of cardan shafts Drive shafts of the front axle to intermediate drive shaft 4 200 Cardan intermediate bearing rigid over strainer wheel 1 2 500 Drive shaft from intermediate drive bearing to the...

Страница 521: ...940 1000 l Gear oil ROPA gearOil GL5 90 API GL 5 SAE 90 See Page 525 435002010 20 l 435002020 60 l 435002030 208 l 435002040 1000 l Gear oil LS ROPA gearOil GL5 90 LS API GL 5 SAE 90 LS See Page 526 4...

Страница 522: ...tems that work outdoors The multi purpose character of ROPA hydroFluid HVLP 46 allows significant reduction of product range In this way the risk that the wrong product might be used is largely avoide...

Страница 523: ...engine oil for vehicles of various types in agriculture construction and commercial vehicle fleets ROPA engineOil E7 10W 40 is a high performance diesel engine oil that can be used year round and is r...

Страница 524: ...xhaust optimised engines even under extreme loads ROPA engineOil E9 5W 30 is a high performance commercial vehi cle engine oil that can be used all year round and allows long oil change intervals The...

Страница 525: ...ption specifications SAE class 85W 90 API GL 5 Usage recommendations MAN M 342 type M1 MAN M 342 type M2 ZF TE ML 05A 12E 16B 16C 17B 19B 21A ZF001911 ZF001912 Ropa item no container sizes See Page 52...

Страница 526: ...agricultural use ROPA gearOil GL5 90 LS can be used in fleets with different vehicles to reduce the number of different types of oil in use including in all drive axles that require API GL 5 Descript...

Страница 527: ...and passenger cars The API GL 4 and API GL 5 requirements are easily met ROPA gearOil GL5 75W 90 synth can also be used without problems in gear units that require gear oils com plying with MAN 341 T...

Страница 528: ...g slip LS limited slip Information on use ROPA gearOil GL5 75W 140 LS synth meets all requirements specified for hypoid gears with multi disc lim ited slip differentials Description specifications SAE...

Страница 529: ...ions as well as torque converter and power shift transmissions installed in vehicles due to different requirements on the friction value Therefore always fol low the manufacturer s instructions Descri...

Страница 530: ...tems resistant to ageing water resistant mechanically very stable corrosion proof high pressure absorption capacity strongly adherent Description specifications as per DIN 51 502 KP 2 K 30 Approvals B...

Страница 531: ...t not be mixed with other coolants Water quality Use clean water as soft as possible to prepare the coolant Mostly drinking water fulfils the desired requirements Information on the quality of drinkin...

Страница 532: ...303018700 Air filter safety cartridge 1 pc 303018800 AdBlue system RP2Sd only AdBlue filter insert 1 pc 304004100 AdBlue bleeding and ventilation filter at the tank 301010600 AdBlue intake filter in t...

Страница 533: ...ion Filter cartridges V belts Part ROPA item no V belts Flat belt outer belt for RP2Sa V belt 1 pc 304002500 Flat belt outer belt for RP2Sd V belt 1 pc 304007000 Flat belt inner belt for RP2Sa and RP2...

Страница 534: ...Lifter and defoliator Lubricating circuit 2 25 Articulation cylinder right front Articulation cylinder left front 25 Steer cylind left inside Steer cylind right inside 45 Steer cylind right outside S...

Страница 535: ...d defoliator Lubricating circuit 2 25 Guide grid rotation point bottom Steering cylinder right 25 Guide grid rotation point top Steering cylinder left 45 Articulation bearing top 25 Sieve conveyor dri...

Страница 536: ...m pivot Maintenance position cylinder Defoliator relief cylinder rear Defoliator support arm front Defoliator lower guide rod bottom 45 45 25 25 25 25 105 Rotate lifter down Depth guide roller arm piv...

Страница 537: ...ASW defoliator 45 Leaf auger I 25 Depth control wheel right Leaf sensor 25 Depth control wheel hub right Depth control wheel left 25 Scalper bracing tube height adjustment right Depth control wheel hu...

Страница 538: ...th control wheel left Leaf sensor left 25 Depth control wheel hub left Depth control wheel right 25 Leaf sensor right Depth control wheel hub right 105 Defoliator shaft left Defoliator shaft right Fro...

Страница 539: ...k ok ok ok Diesel engine Engine oil Engine oil filter Fuel filter cartridge prefilter engine Fuel filter cartridge main filter engine Fuel prefilter at the electric pump Main air filter Safety air fil...

Страница 540: ...ok ok ok ok ok Lifter gears Left front Left rear Right rear Paddle gears Shaking share gears Depth control shaft gears not with Poclain Infeed conveyor gears 2 gear manual transmission Pump distribut...

Страница 541: ..._____________________________________ Plan 50 oper hrs Maintenance after _____ performed by Signature ______________________________________________ Plan 500 oper hrs 1st customer service ROPA machine...

Страница 542: ...5 145 M14 115 135 200 235 M16 180 210 310 365 M18 245 300 430 500 M20 345 425 610 710 M22 465 580 820 960 M24 600 730 1050 1220 M27 890 1100 1550 1800 M30 1200 1450 2100 2450 Metric fine thread DIN 13...

Страница 543: ...ircuit to damage thermostats and temperature sensors Operating materials which contain traces of AdBlue must not be used Handling AdBlue contaminated by foreign substances Some components of the exhau...

Страница 544: ...osity dynamic approx 1 4 mPa s at 25 C Protection of electrical and electronic components when handling AdBlue AdBlue leads to corrosion of electrical and electronic components For this reason all ele...

Страница 545: ...ied out in compliance with applica ble recovery and disposal regulations The applicable waste treatment classification is location dependent and is to be car ried out in accordance with the European W...

Страница 546: ...Lists Tables Plans Diagrams Maintenance Verification AdBlue information sheet 546 560...

Страница 547: ...t name was instructed on date about the specific obligation of safe driving of the machine and the associated requirements Subjects of these instructions were The chapter driving on roads of the opera...

Страница 548: ...Lists Tables Plans Diagrams Maintenance Verification Confirmation about instructions given to the driver 548 560...

Страница 549: ...instructions of the machine operator Never enter the hazard zones Should you have entered a hazard zone by mistake then immediately and speedily leave this hazard zone but without excessive haste Keep...

Страница 550: ...ROPA sugar beet harvester I have completely received this information and under stood it I agree not to enter the hazard zones as long as the machine is running in lifting operation I have been infor...

Страница 551: ...nfirmation No deficiencies were found during the test run The safe operation and maintenance were explained to me I was informed about the chapter safety in the operating manual The following items we...

Страница 552: ...ernet entry page as well as for any other advertising consult ing and information purposes written by phone or e mail about products and services can be received by the ROPA support point and or ROPA...

Страница 553: ...rsdorf ROPA partner Customer site of operation Chassis No Operating hours Machine type Lifting loading hours Software version Harvested area Record Any customer complaints The safe operation and maint...

Страница 554: ...Index 554 560...

Страница 555: ...Index 10 Index 555 560...

Страница 556: ...Index 556 560...

Страница 557: ...rminal R Touch 76 Coming Home 136 Compressed air reservoir 342 Compressed air system 341 Compressor 342 Condensate drain 459 Conveyor chains 446 448 Conveyor drive 451 Conveyor drive shaft 452 Coolant...

Страница 558: ...gears 439 infeed conveyor tension 437 Inflow sheet 247 instructions given to the driver 547 Interior lights 92 Intermediate lubrication 346 J Joystick 149 Joystick with multi functional handle 86 Jump...

Страница 559: ...or 92 Recirculating filter 458 Refuelling 373 Refuelling with diesel fuel 373 Relays list 486 Replacing fuel filter insert at the electric pump 369 Residual risks 35 Reversing lifting rollers 277 280...

Страница 560: ...n via front wheels 95 Switching gears 169 Synchronise 199 Synchronise articulation steering 199 T Tanker truck 373 Technical data 48 Thermal paper 354 Tool box 104 Torque table for bolts and nuts 542...

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