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Roberts-Gordon LLC
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TABLE OF CONTENTS
SECTION 1: Introduction........................................................1
CORAYVAC
®
Modulating Heating Control? .......................................1
COMPLETE™
Modulating Heating Control? .......................................1
1.6 General Requirements .................................................2
1.7 CORAYVAC
Design Requirements (Modulating
Systems) ......................................................................2
Design Requirements (On/Off Systems) 2
®
CTHN Multiburner Systems .......................2
1.10 Unitary Design Requirements.....................................2
1.11 Control Board and Sensor Power ...............................2
1.12 Example Site Layout...................................................3
1.13 Carton Contents .........................................................8
SECTION 2: Specifications .................................................. 10
®
CORAYVAC
®
Modulating
Heating Control and COMPLETE™ Modulating
Heating Control (Unitary Heaters).............................. 10
2.2 Terminating Resistor, BT485...................................... 10
2.3 Repeater .................................................................... 10
2.4 Load Reactor ............................................................. 11
2.5 Temperature Sensors................................................. 11
2.6 Touchscreen (HMI) (Located on Central Controller:... 11
2.7 Variable Frequency Drive (Located inside
CORAYVAC
®
Modulating Heating Control) ................ 11
SECTION 3: Installation........................................................ 13
3.1 Preparation ................................................................ 13
3.2 Positioning CORAYVAC
®
Modulating Heating
Control ....................................................................... 15
3.3 Cable Requirements: ................................................. 16
3.4 CORAYVAC
and COMPLETE™ Modulating Heating
Control Installation Materials...................................... 16
3.5 Electrical Installation Requirements of CORAYVAC
Modulating Heating Control ....................................... 19
3.6 Pump Requirements .................................................. 19
3.7 Variable Frequency Drive Requirements....................20
3.8 Indoor Sensor Placement and Mounting ...................20
3.9 Indoor Sensor Addressing .........................................20
3.10 Outdoor Sensor (P/N 10081500) Placement ...........21
3.11 Outside Air Supply (P/N 90707501K) .......................21
SECTION 4: Typical Wiring Diagrams ..................................23
SECTION 5: Communications..............................................38
.................................................................38
5.2 BACnet/IP Connection ...............................................38
5.3 Integration into Building Management
System (BMS)............................................................39
5.4 Communications Between Multiple CORAYVAC
Modulating Heating Controls......................................40
5.5 Setting Baud Rate......................................................41
5.6 Terminating Resistors.................................................41
5.7 Control Board Setup ..................................................42
5.8 Touchscreen...............................................................45
5.9 The REP485 Repeater (P/N 10060156) .....................47
SECTION 6: Variable Frequency Drive Programming ........ 48
6.1 VFD Parameter Settings For Use With ROBERTS
CORAYVAC
®
Modulating Heating
Control ....................................................................... 48
6.2 Altering VFD Parameters ........................................... 49
6.3 Sequence of Operation CORAYVAC
Modulating
Heating Control ......................................................... 52
SECTION 7: Commissioning The CORAYVAC
System .... 55
End Burner Vacuum.......... 55
SECTION 8: Programming and Troubleshooting the
System.............................................................. 58
8.1 Passwords ................................................................. 58
8.2 Home Screen and Programming the System ............ 59
8.3 Home Screen System Configuration ......................... 59
8.4 Zone Temperature Setpoints ..................................... 60
8.5 Schedule Creation..................................................... 60
8.6 Edit Existing Schedule .............................................. 62
8.7 Zone Configuration (Zone Setup).............................. 62
8.8 Maintenance.............................................................. 63
8.9 Alarms ....................................................................... 63
8.10 Alarm Configuration................................................. 63
8.11 VFD Status .............................................................. 63
8.12 Unit Configuration.................................................... 64
8.13 Adjust Time.............................................................. 64
SECTION 9: Troubleshooting............................................... 66
SECTION 10: Controls Start-Up Checklist ......................... 83
SECTION 11: Replacement Parts ........................................ 84
®
Modulating Heating Control Controller
Replacement Parts.................................................... 85
11.2 COMPLETE™ Modulating Heating Control Controller
Replacement Parts.................................................... 86
11.3 Repeater Replacement Parts ................................... 87
11.4 Replacement Parts Instructions ............................... 88
SECTION 12: Integration with Building Management
System (BMS) ................................................ 89
12.1 BACnet over ARC156 .............................................. 89
12.2 BACnet MS/TP ........................................................ 91
12.3 BACnet PTP ............................................................ 93
12.4 BACnet Over IP ....................................................... 94
12.5 BACnet over Ethernet.............................................. 96
12.6 Modbus ................................................................... 97
12.7 To set up the Modulating Controller for N2 on
Port 1......................................................................100
12.8 LonWorks ...............................................................102
SECTION 13: Touchscreen Tree..........................................104
SECTION 14: The ROBERTS GORDON
CORAYVAC
®
/
COMPLETE™ Modulating Heating Control
Limited Warranty ......................................... 113
Содержание CORAYVAC
Страница 2: ......
Страница 4: ......
Страница 69: ...SECTION 8 PROGRAMMING AND TROUBLESHOOTING THE SYSTEM 65 THIS PAGE LEFT INTENTIONALLY BLANK ...
Страница 71: ...SECTION 9 TROUBLESHOOTING 67 FIGURE 26 Vacuum pump does not turn on ...
Страница 73: ...SECTION 9 TROUBLESHOOTING 69 FIGURE 28 VFD showing a fault sign FIGURE 29 VFD input power issue ...
Страница 75: ...SECTION 9 TROUBLESHOOTING 71 FIGURE 31 Burner troubleshooting in manual mode ...
Страница 77: ...SECTION 9 TROUBLESHOOTING 73 After 45 second prepurge burners do not light continued ...
Страница 79: ...SECTION 9 TROUBLESHOOTING 75 FIGURE 34 APS does not close within 60 seconds after VFD receives run command ...
Страница 81: ...SECTION 9 TROUBLESHOOTING 77 FIGURE 36 Air Pressure Switch alarm ...
Страница 83: ...SECTION 9 TROUBLESHOOTING 79 FIGURE 38 Repeater troubleshooting ...
Страница 85: ...SECTION 9 TROUBLESHOOTING 81 BACnet MS TP troubleshooting continued ...
Страница 109: ...SECTION 13 TOUCHSCREEN TREE 105 Touchscreen Tree Overview continued ...
Страница 111: ...SECTION 13 TOUCHSCREEN TREE 107 FIGURE 47 Maintenance Unit FIGURE 48 Alarms ...
Страница 113: ...SECTION 13 TOUCHSCREEN TREE 109 FIGURE 51 Configuration Zones FIGURE 52 Configuration Unit ...
Страница 115: ...SECTION 13 TOUCHSCREEN TREE 111 FIGURE 55 Touchscreen System FIGURE 56 Touchscreen Setup ...
Страница 118: ...ROBERTS GORDON CORAYVAC MODULATING HEATING CONTROL CONTROLLER INSTALLATION MANUAL 114 ...
Страница 119: ...SECTION 14 THE ROBERTS GORDON CORAYVAC COMPLETE MODULATING HEATING CONTROL LIMITED WARRANTY 115 ...