Rans S-7S COURIER, Текстовое руководство

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09/01/2014
02D-01
S-7S FLAP LEVER ASSEMBLY AND INSTALLATION
ASSEMBLY
1. Refer to the parts catalog and select the required components for
assembly.
2. Press the plastic End Caps into each end of the Flap Trip Release Tube.
Transfer drill 1/4" though the hole at the base of the Release Tube to
remove material of End Cap for bolt insertion.
3. Bolt the Flap Handle between the two Side Plates with the welded tab
facing downward. Tighten the flap handle lever pivot bolt so it is snug, but
still allows the Handle to pivot freely. Do
NOT forget the washers at the
base of the Flap Handle.
4. Slip the spring into the tube of the Flap Handle. Install the Flap Trip
Release Tube with End Caps installed.
5. Depress and rotate the Flap Trip Release Tube until the 1/4" hole is lined
up with the slot in the Handle. Install spacer bushing until centered in tube.
Install Roller/Spacer Bushings and bolt.
NOTE: The slot should be within
the notched area of the Side Plates. Do NOT tighten bolt too much, as
Roller Bushings need to be able to rotate. The bushings act as rollers as
they ride against the notches of the Side Plates. Tighten the bolt to the
point the bushings still roll. Apply light grease to the rollers for the best
action.
6. Insert 1" long bushings between forward end of Side Plates and bolt into
place.
NOTE: Do NOT tighten bolt through Upper forward hole in Side
Plates, as it will be used to mount Flap Lever Assembly to fuselage after
Covering and Painting.
7. Modify 2 Plastic Shims per FIGURE 02D-07 .
8. Temporarily install bolts to retain Plastic Shims, 1/4" spacer bushings, and
Teleflex Retainer Brackets to aft end of Flap Lever Assembly.
9. Temporarily bolt rod ends to each side of the welded tab on the Flap
Handle. The exact adjustment of the rod end on the Teleflex will be
determined when adjusting the flaps.
10. Bolt U-bracket to the side plate flap handle assembly. Do not forget the
spacer bushing.
11. Temporarily fit-up assembly to welded fuselage tangs at seat crossing
tube. The U-bracket will come to rest on top of the 1/2” square tube
(fuselage frame).
12. Mark hole in square tube using the U-bracket as a guide.
13. Drill square tube # 11 through. Check for proper fit with a 3/16" bolt.