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Preparation of the Climbing Rails

Assembly of the Attachment Points

Assembly of the Rail Connector SRU/LPS

Assembly of the Rail Connector LPS

Platform LPS

Assembly of the Enclosure Post

Assembly of the Cover Flaps

Assembly of the Finishing Platform

Assembly of the Screen and
Telescopic Screen

C2 On-Site Assembly

Assembly of the Platform Extension

Telescoping the Screen

Assembly of the Telescopic Screen on
the Front Side of the Platform

Gap Covering with Draw-in Profiles

Gap Covering with Cover Strip Rubbers

C3 Suspension on the Structure

Setting Up the Climbing Unit

Assembly of the Climbing Unit

Troubleshooting

103

Utilisation

D1 Suspension and Anchoring

104

Fixing the Leading Anchor

104

Assembly of Slab Shoe LPS

108

Dismantling Slab Shoe LPS

109

Removing the Anchoring

110

D2 Operating the Slab Shoe

112

Opening / Closing the Rail Guidance

112

Activating / Deactivating the Climbing
Pawl

113

Height Adjustment of the Slab Shoe

114

D3 Horizontal Bracing

115

Vertical Bracing

115

D4 Moving by Crane

116

Safety Instructions

116

Preparations

117

Moving Procedure

118

Troubleshooting

119

Finishing Tasks

119

D5 Moving with the Climbing Device

120

Safety Instructions

120

Initial Operation of the Climbing Hydraulics

121

Preparations

121

Hydraulic Diagram

121

Remedial Measures for Malfunctions

121

Moving Procedure

122

Self-Climbing Procedure

123

Bleeding the Oil-Hydraulic System

129

Dismantling

Removing the Climbing Unit

130

Dismantling the Climbing Unit

132

Components

LPS Screen

134

Overview

Main Components

Key

Presentational Reference

Introduction

Target Groups

Additional Technical Documentation

Intended Use

Instructions on Use

Cleaning and Maintenance Instructions

Safety Instructions

Cross-System

System-Specific

Storage and Transportation

Component Overview and Tool List

Tightening Torque

General

A1 System Overview

Climbing Enclosure

A2 Climbing Device and Hydraulics

A3 Operating Status and Loads

A4 Operating Sequence

Work Preparation

B1 Planning the Supporting Structure

System Dimensions

Dependence on Storey Heights

Climbing Rail Spacings

Additional Spacers

Suspension with the Slab Shoe

Mixed Suspension

Suspension for Corner Area

Reaction Forces

B2 Planning the Units

General

Attachment Point for the Crane

Platform Cantilever Beam and Platform
Decking

Platform Extension

Protection against Falling Objects

Covering with the Finishing Platform

Enclosure

Vertical Bracing

B3 Corner Platforms

External Corners

Internal Corners

Non-Rectangular Building Corners

B4 Special Applications

64
64
65
66

Units on Circular Structures
Anchoring to Columns
Variants
Additional Finishing Platforms

Application with RCS Rails

Assembly

C1 Pre-Assembly

General

Content

LPS Screen Lightweight Climbing Enclosure

Instructions for Assembly and Use – Standard Configuration

67a

Содержание LPS Screen

Страница 1: ...LPS Screen Lightweight Climbing Enclosure Instructions for Assembly and Use Standard Configuration Issue 04 2018 UK edition 09 2020...

Страница 2: ...uration 2 Climbing Profile Climbing Rail 2 LPS 748 or 998 4 Enclosure Post Climbing Rail LPS 398 10 Slab Shoe LPS adjustable 13 Anchoring M24 16 Slab Anchor Template 2 LPS 20 Mesh Enclosure 22 Telesco...

Страница 3: ...Self Climbing Procedure 123 Bleeding the Oil Hydraulic System 129 Dismantling Removing the Climbing Unit 130 Dismantling the Climbing Unit 132 Components LPS Screen 134 Overview Main Components 3 Key...

Страница 4: ...stallations may not have been included in these detailed drawings but must be used nevertheless If not identical to the action arrow Arrows Arrow representing an action Arrow representing a reaction o...

Страница 5: ...ues and can carry out inspections correctly Depend ing on the complexity of the test to be undertaken e g scope of testing type of testing or the use of a certain measur ing device a range of speciali...

Страница 6: ...mp connectors The mesh panels can be variably extend ed laterally with telescopic screen ele ments The lower Climbing Rail LPS is anchored in the floor slabs of the structure by means of slab shoes Pr...

Страница 7: ...ater im mediately after concreting this avoids any time consuming and costly cleaning operations Never clean powder coated compo nents e g elements and accessories with a steel brush or hard metal scr...

Страница 8: ...ents Strength Class C24 for Solid Wood according to EN 338 Scaffold tubes galvanised steel tubes with minimum dimensions of 48 3 x 3 2 mm according to EN 12811 1 2003 4 2 1 2 Scaffold tube couplings a...

Страница 9: ...rom a height PPE is required or specified in local regulations the con tractor must determine appropriate at tachment points on the basis of the risk assessment The contractor stipulates the PPE to be...

Страница 10: ...is to be cordened off Access means Safe access to all working areas must be guaranteed at all times Preferred options are walkways stairs stair towers or site lifts Ladders are only suitable for use a...

Страница 11: ...ssories and slings and only those load bearing points pro vided on the component During the moving procedure ensure that components are picked up and set down so that unintentional falling over fallin...

Страница 12: ...nchor Bolt 14 20x130 Bolt ISO 4014 M16x120 8 8 Slab Anchor Template 2 LPS Nut M16x50 Bolt ISO 4017 M16x030 8 8 Washer ISO 7089 16 200HV Gitter Panel DX LPS 250 x 123 Telescopic Screen DX LPS 123 x 248...

Страница 13: ...TORX 25 30 Circular Saw Torque Wrench Hammer 4 sling Lifting Gear Round Slings Ring Open end Wrench SW 13 SW 16 SW 18 SW 24 SW 30 SW 36 Pos no Component name Item no Cotter Pin 4 1 Bolt ISO 4014 M20...

Страница 14: ...with folda ble covers 40 During the climbing pro cedure these are folded up and secured in position In Version 2 one Platform LPS 33 and one Enclosure Post 4 are mounted on the Climbing Rail Assembly...

Страница 15: ...n the Slab Shoe hBSto rey height 2 80 4 50 m F Fibre direction G Weight H1 2 Horizontal force on Slab Shoe hB Storey height 2 80 4 50 m hG Operating height above ground h1 Projecting height of the pro...

Страница 16: ...ls of the slab shoes ensuring that the load is fully sup ported The climbing device must be load free Fig A2 01 A2 02 Main components 90 Climbing Device LPS 30 1 90 1 Piston head with claw 90 2 Cylind...

Страница 17: ...of the cylinder with hydraulic quick coupler nipple 91 10Rotary field control lamp Accessories Fig A2 04 A2 05 93 Adapter Cable RCS for supply line with CEE socket operational volt age 380 400 V 16A...

Страница 18: ...Non operational During longer work breaks overnight in the case of storm warnings with wind speeds over 100 km h Accessing the platform during storm conditions is prohibited Materials and equipment a...

Страница 19: ...19 LPS Screen Lightweight Climbing Enclosure Instructions for Assembly and Use Standard Configuration...

Страница 20: ...reen The slab formwork can remain in posi tion The climbing enclosure can climb past the slab formwork Example Operating sequence with shortened cy cle times if two sets of SKYDECK Slab Formwork are u...

Страница 21: ...formwork and back prop Assemble subsequent guardrails Step 4 Mount top slab shoe Open cover flaps Climb climbing enclosure hydraulically as depicted above or by crane Dismantle bottom slab shoe Fig A...

Страница 22: ...which allows early striking Example Operating sequence with SKYDECK Slab Formwork Step 1 Climbing enclosure is in position Close cover flaps Concrete the columns Step 2 Erect slab formwork with stope...

Страница 23: ...quent guardrails Step 4 Mount top slab shoe Strip slab formwork and back prop Open cover flaps Climb climbing enclosure hydraulically as depicted above or by crane Dismantle bottom slab shoe Fig A4 07...

Страница 24: ...b shoe must grip the climbing rail underneath the rail joint It is possible to plan so that the climb ing rail does not overlap 2 entire sto reys for those intermediate storeys with larger storey heig...

Страница 25: ...Fig B1 03 Calculation Version 2 Continuous Climbing Rail 2 LPS 2 Fig B1 01 L1 hB1 hB2 20 cm Climbing Rail 2 LPS 748 L1 7 48 m Climbing Rail 2 LPS 998 L1 9 98 m Components 2 Climbing Rail 2 LPS 748 or...

Страница 26: ...ion The protection area is reduced for all combinations by 2 cm through the top and bottom grid adapters For Version 1 Climbing Rail LPS 998 is provided as standard As a result a pro tection height of...

Страница 27: ...m 1 96 m 1 96 m 4 50 m 4 00 m 3 50 m 4 50 m 4 00 m 3 50 m 11 23 m 9 98 m 8 73 m Fig B1 06 Fig B1 07 Fig B1 08 hB 3 50 m hB 4 00 m hB 4 50 m Version 1 climbing rails dependent on storey heights hB max...

Страница 28: ...ction with platform 33 and Climbing Rail LPS 398 4 as enclosure post As a result a protection height of 7 11 m to 12 11 m is possible Other Version 2 combinations are not covered by the standard confi...

Страница 29: ...ure 5 73 m 6 23 m 6 73 m 2 23 m 2 23 m 2 23 m 3 50m 4 00m 4 50m 3 50 m 4 00 m 4 50 m 9 61 m 10 86 m 12 11 m Fig B1 11 Fig B1 12 Fig B1 13 hB 3 50 m hB 4 00 m hB 4 50 m LPS Screen Lightweight Climbing...

Страница 30: ...ition of the climbing rails on the screen elements can be varied accordingly With the use of Combi Adapters c B0 510 mm Screen Adapter without Telescopic Screen c B0 160 mm Screen Adapter with Screen...

Страница 31: ...justed in increments of 125 mm Fig B1 15 Spacers are used for supporting the climbing enclosure on slab shoes during working operations PERI recommends mounting an addi tional Spacer LPS 52 for standa...

Страница 32: ...leeve M24 Version 3 Climbing Cone 2 M24 DW 15 Version 4 Climbing Cone 2 M24 DW 15 completely re usable Standard anchor spacings Version 1 a1 700 mm a2 200 mm Version 2 1 1000 mm a2 250 mm Adjustment r...

Страница 33: ...M24 DW 15 Fig B1 20 Components 13 5 Climbing Cone 2 M24 DW 15 1 13 6 Tie Rod DW 15 1 2 or Tie Rod B 15 1 2 LS hnom 80 mm 13 7 Threaded Anchor Plate DW 15 1 2 80 mm Approval No Z 21 6 1767 or expert s...

Страница 34: ...0 mm 13 7 Threaded Anchor Plate DW 15 1 80 mm nailed for positioning on the slab formwork 13 8 Spacer Tube 22 LT h 185 mm 2 Approval No Z 21 6 1767 or expert s report for PERI Climbing Anchor Fixing t...

Страница 35: ...repared anchoring Use 2 Bolts M16x120 15 with 2 long Nuts M16x50 17 as anchoring For preparation screw in the bolts ap prox 20 mm into the nuts Fix the prepared anchors with short Bolts M16x30 18 and...

Страница 36: ...nchoring depth hnom and concrete strength according to sepa rate static calculation in accordance with Building Authority Approval Z 21 6 1767 or expert s report for PERI Climbing Anchor Separate stat...

Страница 37: ...he unit align ment on the corresponding second slab shoe of the climbing unit Components 2 Climbing Rail 2 LPS 10 Slab Shoe 2 LPS 1 11 Slab Shoe Corner 2 LPS 1 With the Slab Shoe Corner 2 LPS the Slab...

Страница 38: ...ion A3 Operating Status and Loads on Page 18 A Working Conditions Wind load from wind suction with q 0 50 kN m v 100 km h 100 live load on one level if nec essary 50 live load on a second level B1 Sto...

Страница 39: ...ps against falling over especially on the edge of the structure Comply with PERI Design Informa tion LPS Light Protection Screen The load bearing capacity of the Slab Shoe 2 LPS and the anchoring must...

Страница 40: ...e at all times Ensure loads are evenly balanced when being picked up When climbing by crane always pro vide a safe possibility to attach and detach crane lifting gear Additional double crane slings th...

Страница 41: ...ane Eye BR 2 5 t 7 with Spacer LPS 52 2 1 at the top end of the climbing rail 4 Fig B2 03 For setting up after assembly use a traverse and attach to the enclosure post For climbing with a hydraulic se...

Страница 42: ...2 05 Assembly of platform 33 and Platform Cantilever Beam 32 takes place during pre assembly Platform extensions con sisting of Platform Beam LPS 34 and Platform Cover LPS 35 are only in stalled on th...

Страница 43: ...s 35 5 in order to screw on the Angle Connectors Secure Angle Connector to Platform Cover using SPAX 6 x 20 Mount Toe Boards to Angle Connectors using SPAX 5x30 Fix Toe Boards to corner connections wi...

Страница 44: ...per platform ex tension Fig B2 07 Minimum spacing of bolts S 250 mm Working platform load according to Scaf fold Group 2 Max live load 150 kg m with single loads of 150 kg disributed over area 50x50 c...

Страница 45: ...beween the available Platform Beams 34 All three Platform Beams are bolted to two timbers 76 as trimmer using Bolts M8x100 78 Fig B2 08 Minimum spacing x d x 0 5 Components 34 Platform Beam LPS 34a Pl...

Страница 46: ...1 2x each minimum spacing S 250 mm Fix Platform Cover Corner with Ov al Head Screws ISO 7380 M10x25 10 9 73 and Nuts M10 5x to Platform Beam Fig B2 09 Minimum spacing S 250 mm Components 34 2 Platfor...

Страница 47: ...ube holders 46 and nuts For Telescopic Screens extend the scaf fold tube with a telescopic tube 44 Create foldable covers 40 consisting of untreated plywood 79 with Flap Hinges 41 and mount In order t...

Страница 48: ...ps between the platforms and the mesh enclosure which have been created between the climbing en closures with elastomer Cover Strips 61 Cable binders are used for fixing on the mesh of the Screen Elem...

Страница 49: ...50 1 and close the gap with Support Angles and Platform Cover LPS 92 For Telescopic Screens that are only par tially extended close the gap with cut to size untreated plywood and screwed on Cover Stri...

Страница 50: ...e Cut the untreated plywood to size and fix to the Platform Cover 53 54 with Cover Strip LPS 0 20 x 10 m 61 of with hinges 85 Close the remaining gap at the slab shoe with Cover Mat LPS 41 x 61 Fig B2...

Страница 51: ...plywood with Cover Strip LPS 0 20 x 10 m 61 to the Platform Cover 53 as a front flap 79b Fig B2 17 Close the remaining gap at the slab shoe with Cover Mat LPS 41 x 61 and Cover Strip For climbing fir...

Страница 52: ...7 and Nuts M20 8 Fixing the enclosure screen to the Platform Cantilever Beam Thread the screen elements 21 on to the Platform Cantilever Beam 32 and secure with adjusting bolt 32 1 see Section Assembl...

Страница 53: ...een Adapter Combi 27 to the Climbing Rail 2 LPS by means of Fitting Pins 81 and Cotter Pins 86 or alterna tively with Bolts M20 x 90 8 8 and Nuts M20 8 For cantilevers up to max 870 mm Fig B2 20 For m...

Страница 54: ...cope LPS 29 across the top and bottom sides of the Telescopic Screen 22 and Screen Element 21 Hand tighten clamping screws to the screen Fig B2 22 B2 22a Edge Screen Adapter Corner LPS When forming co...

Страница 55: ...ectors LPS 8 crosswise on pro jecting Climbing Rail above the top slab shoe Pre tension Bracing Chain with a turn buckle Oiled turnbuckle hand tightened Non oiled turnbuckle hand tightened plus one co...

Страница 56: ...Standard corner elements e g for inter nal building columns with an edge dis tance of x 400 mm At the corner of the building a cross wise arrangement of the Slab Shoe 2 LPS 10 and Slab Shoe Corner 2...

Страница 57: ...1 Cover Strip LPS 20 x 158 73 Oval Head Screw ISO 7380 M10x25 10 9 73 1 Nut ISO 7040 M10 8 Version 1 straight The corner solutions are realised by means of a corresponding cantilevered mesh panel encl...

Страница 58: ...een 22 with the Screen Adapter Corner LPS 28 to the Telescopic Screen 22a on the outside Fig B3 04 Cover remaining gaps This version is not covered by the standard assembly Additional static proof for...

Страница 59: ...evers an additional third Platform Cover 34 can be installed see Section B2 Planning of Units Platform Extension on Page 44 Fig B3 05 This version is not covered by the standard assembly Additional st...

Страница 60: ...the Tele scopic Screen 22 In order to fold up the foldable cover without the risk of any collision the Cov er Plate for the internal corner 47 must be fitted with a screwed on Hinge 85 For the climbi...

Страница 61: ...the climbing procedure first fold up the Cover Plate for the internal corner 47 then fold up the foldable cover 40 Fig B3 07 Working platform Extend the internal corners of the work ing platforms with...

Страница 62: ...angles 90 ex tend the platform decking with mitred untreated plywood 79 and Platform Beams 34 Supplement the mesh panel enclosure with Telescopic Screens 22 The slab shoe arrangement is primarily dete...

Страница 63: ...ic Screen 22a on the outside Cover remaining gaps It is not possible to pass around the corner Fig B3 10 Going below a lateral edge distance c2 of 200 mm for the anchoring is not advisa ble without ad...

Страница 64: ...part Otherwise static proof is to be provided The foldable covers must be wide enough so that they cover all areas of the building edge Cover remaining gaps The position of the anchoring is to be dete...

Страница 65: ...d if the dimension h1 is 375 mm The following is valid for other offset dimensions h1 375 875 1375 1875 Adapt foldable covers 40 to suit the building columns Fig B4 02b Close remaining gaps with Cover...

Страница 66: ...any way All assembly versions require separate static proof an additional pro ject related risk assessment and assem bly instructions provided by the contrac tor user LPS solution with additional work...

Страница 67: ...ng platform is bolted to the Climbing Rail Fig B4 04 The finishing platform is not covered by the standard application Separate static proof is required See PERI Product In formation PI 314 D B4 Speci...

Страница 68: ...corres ponding Assembly Instructions for RCS P Different enclosure post As enclosure post 1 alternatively Climbing Rail RCS or a waler SRU U120 can be used Enclosure post 1 SRU Attach to Platform Brac...

Страница 69: ...sment and instructions for provision and use by the contractor user LPS solutions with straight screens on Climbing Rails RCS with Climbing Rail Extensions 100 shown for different storey heights guide...

Страница 70: ...ide Assembly of the spacers In some cases the additional installation of a Spacer LPS 2 1 may be required as a Climbing Bolt in the Climbing Rail see Additional Spacers on Page 31 1 Position Spacer Tu...

Страница 71: ...the Crane Eye 3 Secure fitting pins with cotter pins 4 1 86 Fig C1 03 C1 04 Permissible load per Crane Eye BR 2 2 5 t max 25 kN For moving heavy climbing units use Lifting Beam10 t Use a Spacer as an...

Страница 72: ...andard configura tion the static load bearing capacity of the Rail Connector for wind loads and load case erection must be veri fied The Slab Anchor Template LPS cannot be mounted on the Steel Waler U...

Страница 73: ...ng Rails that are longer than those specified in the standard configuration the static load bearing capacity of the Rail Con nector for wind loads and load case erection must be verified Screen Adapte...

Страница 74: ...5 into the Climbing Rail LPS 1 and secure by in serting 3x Fitting Pins 21 81 and Cotter Pins 4 1 86 through holes 21 3 Mount Screen Element 21 There is no top Screen Adapter Single LPS 60 Instead ins...

Страница 75: ...Screen Support LPS 5 1 3 Climbing Rail is secured by inserting an additional 2x Fitting Pins 21 81 and Cotter Pins 4 1through holes 21 Fig C1 11 There is an old type of Climbing Rail Connector LPS whi...

Страница 76: ...atform Cantilever Beam Fig C1 13 4 Turn the platform upwards over the Fitting Pins 81a and insert Fitting Pin 81 and Cotter Pin in the Climbing Rail Fig C1 14 Assembly of the platform extension Mount...

Страница 77: ...s specified in the planning documents Lateral projection is 226 mm 2 As transport locking device screw one tie rod 97 into both climbing rails with cam nuts Tie rod has a max 20 cm projection on the o...

Страница 78: ...fold tube 43 and place on tie rod 97 6 For each Foldable Cover mount one Flap Safety Plate 42 approximately in the centre using 2 SPAX Screws TX 30 8x20 Foldable Cover is now se cured Fig C1 17 Compon...

Страница 79: ...nsert the Telescope Beam 50 with the suspensions 50 1 into the Climb ing Rails 2 The clamping screws 50 2 of the telescopic tubes point upwards and inwards 6 Secure suspensions with 2x Fitting Pins 21...

Страница 80: ...every 10th hole of the enclosure post or Climbing Rail For assembling the Screen Adapter only use Nuts fitted with plastic clamping rings Components 2 Climbing Rail 2 LPS 21 Screen Element DX LPS 22 T...

Страница 81: ...Fig C1 19 4 Mount additional Spacers 5 Postion Screen Element 21 6 Attach Clamping Plate 24 2 to Ring Bolt and place on frames 21 1 of the Screen Element Place the long side of the Clamping Plate on t...

Страница 82: ...ing Plate 25 2 on Ring Bolt and place over both frames of the Screen Element 4 Place Washer and Nut on the Ring Bolt and tighten with 80 Nm Fig C1 21 Components 21 Screen Element DX LPS 25 Screen Adap...

Страница 83: ...creen 22 on the distance plate mount the other side on the Screen Adapter Fig C1 22c 4 Screw the Adjusting Bolt 32 1 against the distance plate or Telescop ic Screen and thereby clamp the Screen Eleme...

Страница 84: ...dapter Double 25 Mount the Telescopic Screen 22 on the Screen Element with the Screen Adapt er Telescope 2 LPS 26 Optionally depending on the wind load mount the Telescopic Screen 22 with Edge Screen...

Страница 85: ...Fig C1 24 Pay attention to the mounting direction of the Clamping Plate long end must point outwards 5 Slide the Telescopic Screen 22 into position 6 Insert the bolt from the Mesh Panel Clamp 27 2 thr...

Страница 86: ...osition Telescopic Screen 22 4 Push screen holder 26 4 through the Telescopic Screen pressure plate and Screen Element 21 and secure from below with Clamping Plate 26 2 and Nuts Tightening torque 80 N...

Страница 87: ...to ensure a uniform clamping effect on both edge profiles If inadvertently tightened loosen the Nut by half a turn Mounting the Telescopic Scaffold Tube LPS For assembling the Telescopic Screen pull o...

Страница 88: ...the Telescopic Screen and long Clamping Plate and connect tightly with lock plate 31 7 and Nuts 31 5 Tightening torque 80 Nm Fig C1 28 C1 29 When using the Screen Adapter Stack ing LPS on enclosures...

Страница 89: ...Platform Extension on Page 44 4 Mount Platform Covers 35 5 on Plat form Beams using Oval Head Screws ISO 7380 M10x25 10 9 73 and Nuts ISO 7040 M10 73 1 Fig C2 02 C2 03 Position projecting Platform Co...

Страница 90: ...e Screen Adapter Combi 27 or loosen the Screen Adapter Telescope by a few turns 2 If fitted loosen the clamping screws of the Edge Screen Adapter by a few turns 3 Extend the Telescopic Screen to the r...

Страница 91: ...corner 2 Turn Screen Anchor Plate 28 1 by 90 with ring tighten with Nut M16 and secure with lock nut Fig C2 06 3 Insert double struts of the Telescopic Screen to be mounted at right angles into the S...

Страница 92: ...h edge profiles If inad vertently tightened loosen the Nut by half a turn Edge Screen Adapter Corner LPS 30 For edge attachment of Telescopic Screens at right angles to other Screen Elements 1 Unscrew...

Страница 93: ...diagonally at the top and bottom according to require ments which then allows the screw in Step 4 to be used 3 Insert Draw In Profile into the Cover Clip Profile 4 Secure the Draw In Profile at the to...

Страница 94: ...2 12e Units on internal corners In the area of the Climbing Rail and en closure post install the Draw In Profile LPS 20 55 65 on both sides on the out side Fig C2 12f Drilling screw not always shown C...

Страница 95: ...13b C2 On Site Assembly Units on the internal corner In the area of the Climbing Rail and en closure post mount Cover Strip LPS 0 20 62 on both sides using cable binder Components 21 Screen Element D...

Страница 96: ...ving by Crane on Page 41 4 Attach guide ropes to the climbing en closure 5 Attach crane lifting gear to Crane Eye BR 2 6 Align and lift the climbing unit Fig C3 01 Permissible load per Crane Eye BR 2...

Страница 97: ...e to working platform approx 2 0 m 3 Adjust Lifting Beam 9 t 9 to suit the climbing rail spacings 4 Attach chain lifting gear to Crane Eyes Lead chains along the space of the enclosure post 5 Secure g...

Страница 98: ...sts on the bot tom Slab Shoes Preparations 1 Mount required guardrails on all lead ing slab edges or ensure that PPE is used 2 Attach top 10a and bottom Slab Shoes 10b to the slab 3 Adjust the height...

Страница 99: ...safe position Then climb In order to facilitate threading through do not fasten the guide brackets 10 6 until the climbing enclosure has been mounted Assembly 1 Insert Climbing Rails into the opened b...

Страница 100: ...hoe and secure 5 Remove Guide in Tool 6 7 Align climbing unit 8 Tighten guiding brackets 10 6 of all Slab Shoes 9 Completely relieve crane and release crane lifting gear from a safe position Fig C3 05...

Страница 101: ...10 6 until the climbing enclosure has been mounted Assembly 1 Insert Climbing Rails into the opened top Climbing Shoes 10a Use the Guide in Tool 98 Fig C3 06a 2 Close the folding runners 10 3 of the t...

Страница 102: ...uiding brackets 10 6 of all Slab Shoes 9 Raise climbing unit approx 10 cm 10 Activate the climbing pawls of the bottom Slab Shoe and deactivate the top Slab Shoe Fig C3 07 11 Completely relieve crane...

Страница 103: ...k under the working areas Assembly 1 Fold down the Foldable Cover be tween the Climbing Rails 2 Mount Foldable Covers 40 in the area of the Telescopic Screen 3 For each Foldable Cover mount one Flap S...

Страница 104: ...at the enclosure post using Cov er Mat LPS 40x26 U120 140 61 1 Fig C3 09a 3 Cover any remaining gaps with suita ble means Make sure that neither the climbing procedure nor the opening of the flaps is...

Страница 105: ...ng Rail Slab Shoe spacing is not correct Slightly loosen the fixing of the Guide Shoes close the folding run ners and tighten them using compo nent tolerances Alternatively Mount new anchoring with ti...

Страница 106: ...Pins 86 2 Fix Leading Anchor 13 to Support M24 16 7 3 Swivel Slab Anchor Template down wards 4 Adjust length a Release wing screws 16 8 on the clamping piece Move clamping piece to required position P...

Страница 107: ...y insert the Slab Anchor Plate 3 Swivel up the Slab Anchor Template 4 Pass Fitting Pin through Handgrip 16 9 and enclosure post 4 Secure Fitting Pins with Cotter Pins 5 Protect the thread of the long...

Страница 108: ...n 1 Special Position 1 Slab Anchor Template c1 1000 mm Support distance b1 250 mm Version 2 Standard Position Slab Anchor Template c1 610 mm Support distance b1 110 mm Version 2 Special Position 2 Sla...

Страница 109: ...e top reinforce ment 3 Fold down Slab Anchor Template 16 and install Climbing Cone 13 5 Align Slab Anchor Template and secure 4 Push the 4 reinforcement bars 96a 96b all the way up to the Climbing Con...

Страница 110: ...M24 71 1 Place Slab Shoe 10 on the slab at an angle 2 Loosely screw onto anchoring 13 using Hex Bolt ISO 4014 M24x70 10 9 71 3 Turn Slab Shoe into the correct posi tion and lower it 4 Tighten Bolt M24...

Страница 111: ...dge before dismantling the Slab Shoe Supplement Toe Board after dismantling the Slab Shoe To ensure that the Slab Shoe does not fall off the slab edge in particular when there is a large cantilever it...

Страница 112: ...ersion 1 Screw On Cone M24 DW 20 13 1 partially re usable 1 Release Screw On Cone with socket wrench SW 36 and remove 2 Close remaining hole with suitable KK Concrete Cone 13 9 and adhesive Fig D1 12a...

Страница 113: ...a dense mesh e g PROKIT Anchoring M24 Version 4 Climbing Cone 2 M24 DW 15 completely re usable 1 Loosen Climbing Cone 13 5 using a socket wrench SW36 and screw out approx 1 cm 2 Hammer cone down so t...

Страница 114: ...d Fig D2 02b Opening the guiding skids facilitates in serting the Climbing Rail during climbing and allows inserting the Climbing Rail during initial assembly Closing the rail guidance 1 Fold guiding...

Страница 115: ...climbing pawl Warning Hands can get caught between the Climbing Rail and Slab Shoe and be come trapped This can cause serious injury The climbing pawl is only operational when the climbing unit has s...

Страница 116: ...n in a clockwise direction 2 Use a straight board with a spirit level in order to align the pair of shoes and thus the mesh enclosure of a climbing unit Standard pawl measurement above the slab 83 mm...

Страница 117: ...ion with mounted chain into the first free hole of the Climbing Rail 2 Secure bracing connection with linch pin 8 3 3 Mount additional bracing connection above the Slab Shoe and secure with linch pin...

Страница 118: ...ring capacity of the struc tural elements which carry the load transferring Slab Shoes must be ensured Do not transport persons building ma terials or tools when moving with the crane These could fall...

Страница 119: ...e 6 Mount trailing guardrails 99 7 Fold up Foldable Covers 40 and se cure by sliding laterally behind the Climbing Rail 8 From a safe position attach crane lifting gear to Crane Eye BR 2 5 t See Secti...

Страница 120: ...mains deacti vated Fig D4 03a Version 1 2 1 If necessary deactivate pawls of the bottom Slab Shoe 10c 2 Raise climbing unit up to the planned end position until the climbing pawls of the middle Slab S...

Страница 121: ...10 Troubleshooting Finishing Tasks Fig D4 04 Fig D4 04a Problem Cause Measures Guiding skids cannot be closed Climbing Rail is not completely in posi tion in the Guide Shoe Pull Climbing Rail with Gui...

Страница 122: ...elled into the projecting Climbing Rail before climbing begins and closed With Version 2 the Climbing Rail is pulled into the top Slab Shoe during the climbing procedure The load bearing capacity of t...

Страница 123: ...itial Operation of the Climb ing Hydraulics See Instructions for Use for LPS Climb ing Device and Hydraulics Preparations The self climbing procedure takes place from the slab level with the middle Sl...

Страница 124: ...ave the climbing en closure control climbing procedure from a safe position 6 Raise the climbing enclosure from the middle Slab Shoe with the Climbing Device LPS 30 kN 90 in 50 cm steps Fig D5 02 D5 0...

Страница 125: ...and create a short circuit con nection at the other end by coupling them together 4 Switch on the hydraulic pump and flush the hose for approx 1 minute by operating the hand valve 5 Disconnect the hos...

Страница 126: ...now carried by the piston with claw 90 1 Fig D5 04 4 If necessary activate the climbing pawls of the bottom Slab Shoe 10b and deactivate the others Are all claws engaged in the Spacers If the Foldable...

Страница 127: ...d in the Climbing Rail If not Completely extend the hydraulic cylin der Due to the end position compen sation the following cylinder moves very slowly Climb back remove cylinder and bleed Step 4 1 Ret...

Страница 128: ...ed upwards in increments of 50 cm If the hydraulic hoses become taut or entangled immediately stop the climb ing procedure and eliminate the prob lem Step 7 Version 2 When reaching the top climbing sh...

Страница 129: ...pawls of the middle Slab Shoe engage in the correct Spacers Are the climbing pawls 10 2 of all mid dle Slab Shoes 10b engaged Components 2 1 Spacer 10 Slab Shoe 2 LPS 40 Foldable Cover 90 Climbing De...

Страница 130: ...locking lever 90 6 on the cylinder base and lift out the climbing device Fig D5 09 5 Transport the hydraulic pump climb ing device and hydraulic hoses to the next climbing enclosure In order to preve...

Страница 131: ...e Fig D5 11a 5 Disconnect the climbing device and short circuit the hydraulic twin hose 6 Switch on the hydraulic pump and flush hydraulic twin hose for approx 1 minute by operating the hand valve Fig...

Страница 132: ...s 2 Dismantle formwork in the area of the slab edge 3 Mount guardrails 99 on all unsecured slab edges 4 Remove Cover Mats fold up Foldable Covers and secure by sliding laterally behind the Climbing Ra...

Страница 133: ...ing enclosure 2 Open guiding skids of the bottom Slab Shoe 10c 3 Lift climbing enclosure slightly with the crane in order to relieve the mid dle Slab Shoes 10b 4 Open the guiding skids on the middle S...

Страница 134: ...dismantled see Section C1 Pre Assembly on Page 86 as well as Instructions for Use for Screen Adapter Stacking LPS 60 Fig E 04 E 04a Dismantling 1 Place climbing enclosure with Screen Elements facing u...

Страница 135: ...esponding additional assembly work during the next use due to displaced or additional Spacers With rental equipment PERI may in voice the client for the costs incurred for the dismantling work Non reu...

Страница 136: ...LPS M20 130262 0 414 Spacer 2 LPS 52 Spacer for Climbing Rails 2 LPS Technical Data Allen key SW 10 52 SW 10 32 76 130268 130265 130271 128 000 240 000 320 000 Climbing Rails 2 LPS Climbing Rail 2 LP...

Страница 137: ...d connection of Climbing Rail LPS and Steel Waler Universal SRU U120 439 21 5 139 48 32 125 125 125 104031 018060 0 462 0 014 Accessories Fitting Pin 21 x 120 Cotter Pin 4 1 galv 127875 2 000 Screen S...

Страница 138: ...l SRU U120 l 0 72 m Steel Waler Universal SRU U120 l 0 97 m Steel Waler Universal SRU U120 l 1 22 m Steel Waler Universal SRU U120 l 1 47 m Steel Waler Universal SRU U120 l 1 72 m Steel Waler Universa...

Страница 139: ...nction or as side protection on Material Platforms RCS MP Duplex coated Mesh size 40 x 17 x 3 3730 1230 1230 1230 1230 20 20 60 127556 46 500 Telescopic Screen DX LPS 123 x 248 Mesh protection panel w...

Страница 140: ...r ISO 7094 100 HV A 16 galv 1 pc 070890 Nut ISO 7040 M16 8 galv Note Wrench size SW 24 116 230 27 110 710226 781053 104031 022230 0 340 0 065 0 462 0 033 Accessories Bolt ISO 4014 M20 x 90 8 8 galv Nu...

Страница 141: ...itting Pin 21 x 120 Cotter Pin 5 1 galv 127600 2 350 Screen Adapter Telescope 2 LPS For connection of Telescopic Screen LPS to standard Screen Element LPS Telescopic range max 1 05 m Complete with 2 p...

Страница 142: ...3349 Washer ISO 7094 100 HV A 16 galv 4 pc 710229 Nut ISO 4032 M16 8 galv 2 pc 710929 Ring for Chain FW Note Wrench size SW 24 367 125 128842 1 820 Edge Screen Adapter Telescope LPS For the edge conne...

Страница 143: ...er 0 20 x 10 m Universal elastic covering for closing gaps bet ween platforms 200 10000 125971 125945 2 300 3 460 Cover Strips LPS Cover Strip LPS 20 x 248 Cover Strip LPS 20 x 373 Elastic covering fo...

Страница 144: ...27060 7 500 Draw in Profile LPS 20 55 l 15 m Elastic rubber profile to cover gaps up to 50 mm 689 55 127053 0 915 Cover Clip Profile LPS 110 To secure elastic covering for gaps between clim bing units...

Страница 145: ...1725 50 N x 62 5 50 80 40 710231 710229 0 077 0 033 Accessories Bolt ISO 4017 M16 x 30 8 8 galv Nut ISO 4032 M16 8 galv 125981 125983 125982 125980 93 000 113 000 133 000 193 000 Platforms LPS galv Pl...

Страница 146: ...S 123 or 173 50 1047 1047 1420 125991 780356 0 023 0 011 Accessories Oval Head Screw ISO 7380 M10 x 25 10 9 galv Nut ISO 7042 M10 8 galv 125974 18 800 Platform Cover LPS 37 5 x 107 5 galv Platform cov...

Страница 147: ...s LPS in the area of Climbing Rails LPS 660 405 178 5 130212 16 400 Platform Bracket LPS Bracket for fixing Platform LPS to Climbing Rails LPS Complete with 2 pc 125991 Oval Head Screw ISO 7380 M10 x...

Страница 148: ...0 19 300 Platform Covers LPS galv Platform Cover LPS 50 galv Platform Cover LPS 62 5 galv Standard platform cover plate steel Note Allen Key SW 6 Wrench size SW 16 990 500 625 4 125991 780356 0 023 0...

Страница 149: ...920 2900 2375 920 3400 2875 920 276 L X 225 max A 104031 018060 111567 022230 129546 129573 0 462 0 014 0 729 0 033 1 420 2 570 Accessories Fitting Pin 21 x 120 Cotter Pin 4 1 galv Fitting Pin 26 x 12...

Страница 150: ...62 8 17 17 63 63 63 63 63 63 113635 070890 118123 018060 0 101 0 030 0 055 0 014 Accessories Bolt ISO 4017 M16 x 40 8 8 galv Nut ISO 7040 M16 8 galv Pin 16 x 36 galv Cotter Pin 4 1 galv 129546 1 420 S...

Страница 151: ...es Support Angle TP LPS 25 Oval Head Screw ISO 7380 M10 x 25 10 9 galv 129517 129521 129525 16 500 22 100 27 600 Platform Covers Trailing Platforms LPS Platform Cover TP LPS 250 Platform Cover TP LPS...

Страница 152: ...10 200 HV galv 469 469 86 35 113635 070890 0 101 0 030 Accessories Bolt ISO 4017 M16 x 40 8 8 galv Nut ISO 7040 M16 8 galv 129536 4 730 Corner Cover TP LPS right As platform cover on telescopes to the...

Страница 153: ...x 20 yellow galv 129814 0 309 Bracing Connector LPS For the connection of Bracing Chain to Climbing Rail LPS Complete with 1 pc 128991 Linchpin DIN 11023 5x32 galv 144 61 10 35 23 129570 6 880 Bracin...

Страница 154: ...galv SW 24 M 16 113635 0 101 Bolt ISO 4017 M16 x 40 8 8 galv 40 781053 0 065 Nut ISO 7040 M20 8 galv Self locking M 20 SW 30 711078 710226 0 360 0 340 Bolts ISO 4014 M20 Bolt ISO 4014 M20 x 130 8 8 ga...

Страница 155: ...100 80 L B M 8 21 SW 13 024520 0 052 Lag Screw DIN 571 8 x 160 galv M 8 160 SW 10 780356 0 011 Nut ISO 7042 M10 8 galv Self locking Note Wrench size SW 16 24 36 125719 0 019 Washer ISO 7094 10 100 HV...

Страница 156: ...5 6 x 20 yellow galv 21 TX 30 125458 0 271 Flap Safety Plate LPS 48 For safety flap up lift protection 153 47 40 024550 0 005 Accessories Spax Screw TX 30 8 x 20 yellow galv 110642 0 006 Spax Screw TX...

Страница 157: ...419 8 900 10 650 12 500 17 750 Scaffold Tubes Steel 48 3 x 3 2 Scaff Tube Steel 48 3 x 3 2 l 2 5 m Scaff Tube Steel 48 3 x 3 2 l 3 0 m Scaff Tube Steel 48 3 x 3 2 l 3 5 m Scaff Tube Steel 48 3 x 3 2 l...

Страница 158: ...crew On Coupler AK 48 galv 1 pc 710894 Pin 25 x 180 geomet 2 pc 018060 Cotter Pin 4 1 galv 128 124 25 78 710330 0 017 Nut ISO 4032 M12 8 galv M 8 SW 13 110296 0 220 Clamp A64 DIN 3570 M12 galv For ass...

Страница 159: ...wood 20 21 mm FinNa Ply 21 mm 2500 x 1250 mm Conifer Plywood 20 mm 2500 x 1250 mm High grade shuttering plywood Note 5 to 7 veneers Sanded surface of Nordic coni ferous wood and partially sealed on on...

Страница 160: ...cantilever over the slab edge Complete with 2 pc 123867 Threaded Bolt Shera LPS DW 15 5 pc 781053 Nut ISO 7040 M20 8 galv 2 pc 710219 Bolt ISO 4014 M16 x 100 8 8 galv 3 pc 070890 Nut ISO 7040 M16 8 ga...

Страница 161: ...Note Non weldable Take official Approval into consideration Technical Data Permissible tension force 90 kN DW 15 030840 0 515 Threaded Anchor Plate DW 15 For use with Tie Rod DW 15 or B 15 For anchori...

Страница 162: ...Accessories Anchor Positioning Plate M24 galv 026430 0 334 Bolt ISO 4014 M24 x 70 10 9 glav High strength bolt for anchoring climbing systems 70 M24 SW 36 030860 0 792 Threaded Anchor Plate DW 20 For...

Страница 163: ...ng capacity 30 kN 1100 155 130 114317 3 210 Guide in Tool RCS For pulling up the Climbing Rail RCS in order to close the folding runners of the Climbing Shoe 560 680 127347 13 500 Slab Anchor Template...

Страница 164: ...20 l Hydraulic Oil ISO 11158 HVI46 20 l High quality synthetic hydraulic oils for PERI Hydraulic Pumps with different viscosity suitable for certain temperature ranges Technical Data Observe Safety Da...

Страница 165: ...Beam BR 125632 0 050 Protect Covers Climb Device RCS Spare part To protect the quick couplers against dirt and damage Technical Data 1 set for 1 Climbing Device RCS 50 2x bushing and 2x nipple each 27...

Страница 166: ...29610 0 560 2 650 5 300 Ratchet Wrenches Ratchet Wrench 1 2 Ratchet Wrench 3 4 Ratchet Wrench 1 L 300 630 900 L 127320 163 000 Lifting Beam 9 t For moving climbing units Complete with 1 pc 112865 Bolt...

Страница 167: ...3 026230 1 010 Anchor Sleeve M24 To anchor platform systems Note Separate design information on request 68 100 120 8 15 12 31 M 24 026240 026250 116233 026420 116234 115150 123800 0 026 0 005 0 116 0...

Страница 168: ...s 40 2 67 3 23 5 52 131709 9 980 Accessories Sealing Compound 3 6 can set 710231 0 077 Bolt ISO 4017 M16 x 30 8 8 galv With a continuous thread M 16 30 SW 24 024470 0 008 TSS Torx 6 x 60 galv For Torx...

Страница 169: ...kg 026240 0 026 Cone PP 31 26 c 25 Resulting in a concrete cover of 25 mm in combi nation with Anchor Sleeve M24 Made of polypropylene 26 50 25 40 26 50 31 065027 0 359 Spacer Tube rough DR 22 l 2 00...

Страница 170: ...ed www perihk com ID PT Beton Perkasa Wijaksana www betonperkasa com IL PERI F E Ltd www peri co il IN PERI India Pvt Ltd www peri in IR PERI Pars Ltd www peri ir JO PERI GmbH Jordan www peri com JP P...

Страница 171: ...www armar is IT PERI S r l www peri it LT PERI UAB www peri lt LU N V PERI S A www peri lu LV PERI SIA www peri latvija lv NL PERI b v www peri nl NO PERI Norge AS www peri no PL PERI Polska Sp z o o...

Страница 172: ...w peri com DE en 06 2018 794209 PERI GmbH The optimal System for every Project and every Requirement System Independent Accesso ries Column Formwork Wall Formwork Slab Formwork Climbing Systems Bridge...

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