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HPV 600 AC Elevator Drive
Technical Manual

Содержание HPV 600

Страница 1: ...HPV 600 AC Elevator Drive Technical Manual...

Страница 2: ...assume responsibility or accept invoices for unauthorized repairs to its components even though defective The life of the products the Company depends to a large extent upon type of usage thereof and...

Страница 3: ...9 Closed loop Start Up Procedure 18 Terminals 24 Parameters 37 Maintenance 135 Troubleshooting 137 Dimensions Weights 152 Dynamic Braking Resistor Selection 156 Three Phase AC Input Reactor Selection...

Страница 4: ...60 xxxx xx All ratings at 60 50Hz 10kHz carrier frequency and based on a geared elevator application Standard CSA European Voltage Class Rated kW Continuous Output General Purpose Current Rating Conti...

Страница 5: ...250VAC inductive load Update Rate 2 msec Four 4 programmable opto isolated open collectors Voltage 50 Volts DC max Capacity 150 mA Update Rate 2 msec Analog Input One differential input Voltage 10 Vol...

Страница 6: ...ing for Single Phase Input Power For single phase input power derate both the continuous and peak current levels by 50 Drive Model Number The HPV 600 nameplate contains the model number which provides...

Страница 7: ...side the control cabinet contains airborne dust filter the incoming air as required and clean the cooling surface of the HPV 600 regularly using compressed air and a brush An uncleaned heatsink operat...

Страница 8: ...connections are secure Ensure that all transformers are connected for proper voltage IMPORTANT Double check all the power wires and motor wires R S T U V W to make sure that they are securely tightene...

Страница 9: ...of Motor Poles MOTOR POLES A5 rated motor speed rpm of motor poles 1800 1500 4 1200 1000 6 900 750 8 720 600 10 Table 2 Motor Poles Reference Rated Motor Speed at full load in RPM RATED MTR SPEED A5...

Страница 10: ...eration issues please refer to the Performance Adjustments section This completes the recommended open loop start up procedure Motor RPM Adjustment Procedure Run the car in the UP direction measure an...

Страница 11: ...tator resistance additionally increase STATOR RESIST A5 parameter increase increments of 0 1 and observe performance Adjust the Motor Mid Voltage Parameter Complete the Mid volts Adjustment Procedure...

Страница 12: ...rates watch for Overcurrent Faults or decreased ride quality If these occur set the rates back to the original values Increase the Torque Boost Gain Parameter The Torque Boost function is defaulted of...

Страница 13: ...d value s back to the original value s before proceeding onto the next step Decrease Decel Jerk Out and Decel Rates Decrease jerk rate via DECEL JERK OUT x A2 parameter and observe performance Secondl...

Страница 14: ...Adjustment Procedure detailed on page 10 Leveling Oscillation If the elevator exhibits a leveling speed oscillation then until resolved try the following in order 1 Increase the Hunt Prevention Time...

Страница 15: ...and observe performance Secondly decrease decel rate via DECEL x A2 parameter and observe performance Overshooting Floor If the car is overshooting the floor then until resolved try the following in...

Страница 16: ...re The stator resistance value can be measured by Remove any two motor wires directly at the terminals of the motor Since the stator resistance is low the resistance needs to be measured at the motor...

Страница 17: ...A1 parameter But allow additional stopping dc injection time after the mechanical brake is dropped for it to close If drive controls the mechanical brake via BRAKE PICK logic output the DC inject stop...

Страница 18: ...d use the highest possible voltage available i e HPV 600 12VDC preferred Mechanical Considerations Use direct motor mounting without couplings Use hub or hollow shaft encoder with concentric motor stu...

Страница 19: ...atch the encoder phasing Common failure mode Encoder Fault with Hit Torque Limit Alarm Verify proper hoistway direction can be reversed with the MOTOR ROTATION C1 parameter Verify that the Safety Chai...

Страница 20: ...ocedure can be ran initially at lower speeds as long as the speed is greater than 10 of contract speed Initial Set up Select a valid Motor ID or one of the two default motors either 4 or 6 pole for th...

Страница 21: ...se have less than the balance car weight in the car thus letting the counterweight help to overcome the frictional losses In this case the you should look only at the estimated values in the up direct...

Страница 22: ...other then continue on to Tuning the Rated Motor RPM Continue iterating FLUX SAT SLOPE 2 in 10 increments until the EST NO LOAD CURR and NO LOAD CURR are within 2 of each other NOTE Remember change o...

Страница 23: ...vator system inertia Using the Software to Estimate the System s Inertia With a balanced car run the car at 100 contract speed from top floor to the bottom floor then back to the top floor Observe the...

Страница 24: ...disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmeter between N and P to verify that no voltage is present CAUTION Befor...

Страница 25: ...460 or 230VAC is disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmeter between N and P to verify that no voltage is prese...

Страница 26: ...460 or 230VAC is disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmeter between N and P to verify that no voltage is prese...

Страница 27: ...disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmeter between N and P to verify that no voltage is present CAUTION Befor...

Страница 28: ...se power 460 or 230VAC is disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmeter between N and P to verify that no voltage...

Страница 29: ...nput 7 logic input 8 logic input 9 shield analog input 1 analog input 1 analog common R S T U V W G relay 1 relay 2 Speed Cmd 10VDC dynamic brake resistor 3 phase input power HPV 600 input power motor...

Страница 30: ...output 3 OE logic output 4 OC logic output 4 OE logic output common shield R S T U V W G relay 1 relay 2 Speed Cmd 10VDC dynamic brake resistor dc choke optional 3 phase input power HPV 600 input pow...

Страница 31: ...user is using an external voltage supply or using the internal voltage supply Sinking Logic Inputs Internal Supply Sourcing Logic Inputs Internal Supply 16 17 18 19 20 21 22 23 24 15 13 14 1 TB1 logi...

Страница 32: ...und is needs to be connected to the proper voltage source common logic input 24VDC or common 24VDC isolated 24VDC iso common 16 17 18 19 20 21 22 23 24 15 13 14 1 TB1 logic input 1 logic input 2 logic...

Страница 33: ...o channel quadrature encoder The drive s encoder circuitry incorporates resolution multiplication and complimentary outputs Encoder Wiring Use twisted pair cable with shield tied to chassis ground at...

Страница 34: ...aded performance will result HPV 600 Encoder Specifications The HPV 600 requires the use of an encoder coupled to the motor shaft The encoder power can be either a 5VDC or 12VDC supply The capacity of...

Страница 35: ...des common mode noise rejection with the differential analog inputs The connection of these two inputs is shown Analog Inputs Differential Below shows the connection for the analog inputs if they are...

Страница 36: ...aling effects of these two parameters voltage output channel analog BIAS OFFSET creates software drive signal The connection of these two inputs is shown below Analog Outputs via option card A1 A2 AC...

Страница 37: ...line of the Digital Operator display Menus Each menu has a number of sub menus Following is a listing of the menus ADJUST A0 CONFIGURE C0 UTILITY U0 FAULTS F0 DISPLAY 1 D0 DISPLAY 2 D0 Display 1 D0 Ad...

Страница 38: ...essed sub menu The left and right arrow keys will navigate between these last active sub menus This remembrance of last active sub menu is volatile and will be lost at power down When any sub menu is...

Страница 39: ...rrow keys are used as cursor positioning keys and the up and down arrow keys are used as increment and decrement keys Hidden Parameters There are two types of parameters standard and hidden Standard p...

Страница 40: ...te 3 Accel Jerk In 3 Accel Jerk Out 3 Decel Jerk In 3 Decel Jerk Out 3 Power Data D2 Motor Current Motor Current Motor Voltage Motor Frequency Motor Torque Power Output DC Bus Voltage Slip Frequency M...

Страница 41: ...na S curve Abort Stop Mode Sel Mains Dip Ena Auto Stop Ena Db Protection Torque Calc Sel Drv Fast Disable Ovrspeed Test U4 Overspeed Test Fault History F2 Display Fault History Clear Fault History Res...

Страница 42: ...erk In 0 Decel Jerk Out 0 Accel Rate 1 Decel Rate 1 Accel Jerk In 1 Accel Jerk Out 1 Decel Jerk In 1 Decel Jerk Out 1 Accel Rate 2 Decel Rate 2 Accel Jerk In 2 Accel Jerk Out 2 Decel Jerk In 2 Decel J...

Страница 43: ...Sel Ramp Down En Src Brk Pick Flt Ena Brk Hold Flt Ena Dir Confirm S curve Abort Fast Flux Mains Dip Ena Db Protection Encoder Fault Stopping Mode Auto Stop Serial Mode Ser2 Flt Mode Drv Fast Disable...

Страница 44: ...tor contactor 0 50 seconds 0 00 5 00 N N BRAKE PICK TIME Time before a brake pick fault is declared when drive is controlling mechincal brake 1 00 seconds 0 00 5 00 N N BRAKE HOLD TIME Time before a b...

Страница 45: ...t of rated that will cause a stall test fault 200 0 rated motor current 0 0 200 0 N Y STALL FAULT TIME Time before a stall fault is declared when above the defined stall test level 5 00 seconds 0 00 9...

Страница 46: ...OUT OFFSET Subtracts an effective voltage to actual analog output 2 0 00 99 9 99 9 N Y ANA 1 OUT GAIN Scaling factor for analog output 1 1 0 none 0 0 10 0 N Y ANA 2 OUT GAIN Scaling factor for analog...

Страница 47: ...ol the mechanical brake this is the time delay from a drive run command until the brake is picked This time delay needs to be set for the following have DC injection current before the mechanical brak...

Страница 48: ...ST FAULT In order for a STALL TEST FAULT to occur it must be enabled by the STALL TEST ENA C1 parameter SLIP COMP TIME Slip Compensation Time Constant Slip compensation filter time constant Adjusted f...

Страница 49: ...current NO LOAD CURR A5 SPD COMMAND BIAS Speed Command Bias This parameter subtracts an effective voltage to the actual analog speed command voltage signal uses software drive signal MULT COMMAND SPD...

Страница 50: ...Output Channel 1 voltage output channel analog GAIN OUT ANA OFFSET OUT ANA creates software drive signal ANA 2 OUT OFFSET Digital to Analog 2 Output Offset Offset for scaling Analog Output Channel 2...

Страница 51: ...leration to zero when slowing the elevator to leveling speed ft s 3 or m s 3 N Y 2 0 0 60 N Y ACCEL RATE 1 Acceleration rate limit ft s 2 or m s 2 N Y 2 60 0 800 N Y DECEL RATE 1 Deceleration rate lim...

Страница 52: ...hen slowing the elevator to leveling speed ft s 3 or m s3 N Y 2 0 0 60 N Y ACCEL RATE 3 Acceleration rate limit ft s 2 or m s 2 N Y 2 60 0 800 N Y DECEL RATE 3 Deceleration rate limit ft s 2 or m s2 N...

Страница 53: ...split for ease in elevator fine tuning The jerk rate parameters specifies acceleration from the floor ACCEL JERK IN jerk out of acceleration ACCEL JERK OUT jerk into deceleration DECEL JERK IN and the...

Страница 54: ...0 16 00 3000 16 00 N Y SPEED COMMAND 7 Multi step speed command 7 0 0 0 000 ft min or m sec 3000 16 00 3000 16 00 N Y SPEED COMMAND 8 Multi step speed command 8 0 0 0 000 ft min or m sec 3000 16 00 30...

Страница 55: ...ed commands are selected with external contacts a new command selection must be present for 50ms before it is recognized logic input multi step STEP REF speed B3 B2 B1 B0 command 0 0 0 0 CMD0 0 0 0 1...

Страница 56: ...frequency 5 0 Hz 0 1 30 0 Y N I REG CROSS FREQ Current regulator crossover frequency 100 0 of DC stop freq 0 0 300 0 Y N DIST LP OFF FREQ Distortion loop rolloff frequency 60 0 Hz 0 0 99 9 Y N ILIMT I...

Страница 57: ...the parameter will rarely need to be changed from the default value Id DIST LOOP Fc Corner Frequency on Distortion Loop for Flux Current The high pass corner frequency on the distortion loop regulato...

Страница 58: ...it may also occur when the motor is settling into a steady speed Hunting may cause the motor to vibrate at lower speeds The Hunt Prevention function will help to reduce or suppress this oscillation PW...

Страница 59: ...FREQ Minimum frequency point used to define the V Hz profile Per ID Hz 0 1 10 0 N Y RATED MOTOR CURR Rated motor current Per ID Amps 1 00 800 00 N Y MOTOR POLES Motor poles Per ID none 2 32 N N RATED...

Страница 60: ...eters are already set to nominal values RATED MTR PWR Rated Motor Power This parameter sets the rated power in horsepower HP or kilowatts kW of the motor Note value should be obtained from the motor n...

Страница 61: ...elow as reference Rated of Speed motor RPM poles 1300 1801 4 900 1201 6 660 900 8 NO LOAD CURR Percent No Load Current This parameter sets the percent no load current of the motor STATOR LEAKAGE X Sta...

Страница 62: ...ut OVLD TIME OUT A5 parameter Three overload curves are shown Curve 1 is the default motor overload curve The parameter settings that define the three overload curves are shown OVLD START LEVEL OVLD T...

Страница 63: ...t on a motor overload the following need to be completed logic output configured to MTR OVERLOAD logic input configured to EXT FAULT wire the EXT FAULT logic input terminal to the MTR OVERLOAD logic o...

Страница 64: ...eset source EXTERNAL TB1 external tb1 serial automatic N Y OVERSPD TEST SRC Determines external logic source to initiate overspeed test EXTERNAL TB1 external tb1 serial N Y BRAKE PICK SRC Determines t...

Страница 65: ...ignal Available with the analog channel is a Speed Command Multiplier SPD COMMAND MULT A1 and Speed Command Bias SPD COMMAND BIAS A1 These parameters are used to scale the user s analog speed command...

Страница 66: ...the OVRSPEED MULT A1 parameter Regardless of the setting of this parameter the user can call for the overspeed test via the Digital Operator BRAKE PICK SRC Brake Pick Source If the BRAKE PICK SRC C1...

Страница 67: ...SPD COMMAND SRC C1 multi step The S curve Abort function must be ENABLED S CURVE ABORT C1 enabled STOP MODE SEL Stopping Mode Selection This parameter defines the stopping method If the parameter is s...

Страница 68: ...rarely need to be changed from the default value DRV FAST DISABLE Drive Fast Disable Function This function determines how fast the drive responses to the removal of DRIVE ENABLE logic input Note The...

Страница 69: ...tacts from motor contactor normally closed no function Input not assigned ospd test src Asserting input applies the overspeed multiplier to the speed command for the next run run If drive is enabled t...

Страница 70: ...nction works only if the OVRSPEED TEST SRC C1 switch is set to EXTERNAL TB1 A true signal on this input applies the OVERSPEED MULT A1 to the speed command for the next run After the run command has dr...

Страница 71: ...Signal This signal is used to change the sign of the speed command Default is FALSE therefore positive commands are for the up direction and negative speed command are for the down direction Making t...

Страница 72: ...t level has reached 75 of the dc inject start level fuse fault DC bus fuse is open ground fault Sum of all phase currents exceeds 50 of rated current motor trq lim The drive has exceeded the motoring...

Страница 73: ...hen the dynamic brake resistor is in a overcurrent condition and the drive is not in a run condition brk pick flt Brake Pick Fault The output is true when the brake pick command and the brake feedback...

Страница 74: ...are present regen trq lim Regeneration Torque Limit The output is true when the torque limit has been reached while the drive is in the regenerative mode The regenerative mode is defined as when the m...

Страница 75: ...ge Alarm The output is true when the DC bus voltage drops below the user specified percent of the input line to line voltage zero speed Zero Speed The output is true when the motor speed is below the...

Страница 76: ...command Speed command before S Curve speed feedbk Speed reference including all compensations included slip comp etc speed ref Speed reference after S Curve torq current Measured torque producing curr...

Страница 77: ...level reached D A Units of trip point power output Power Output Calculated power output D A Units rated power slip freq Motor Slip Frequency Commanded slip frequency D A Units rated freq speed command...

Страница 78: ...e This command comes from either multi step references speed command from analog channel or the serial channel SPEED REFERENCE Speed Reference Monitors the speed reference being used by the drive This...

Страница 79: ...r tuning drive base impedance Y Detailed description MOTOR CURRENT RMS Motor Current Output Monitors the RMS motor output current MOTOR CURRENT Percent Motor Current Monitors the motor current as a pe...

Страница 80: ...GE Torque Voltage Displays the torque voltage reference BASE IMPEDANCE Base Impedance Displays the drive calculated base impedance which is based on the RATED MTR PWR A5 and the RATED MTR VOLTS A5 par...

Страница 81: ...with internal gain switch 100 0 rated speed 000 0 100 0 Y N TACH RATE GAIN Helps with the effects of rope resonance 00 0 00 0 30 0 Y N SPD PHASE MARGIN Sets phase margin of speed regulator only with...

Страница 82: ...ective voltage to actual pre torque command voltage 0 00 volts 0 00 6 00 Y Y PRE TORQUE MULT Scales analog speed command 1 00 none 0 90 5 00 Y Y ZERO SPEED LEVEL Threshold for zero speed logic output...

Страница 83: ...OR DO DLY Allows the user to delay the drive s dropout of the motor contactor 0 00 seconds 0 00 5 00 Y Y TRQ LIM MSG DLY Determines the amount of time the drive is in torque limit before the alarm mes...

Страница 84: ...es the RESPONSE value when the drive is in low gain mode i e setting this parameter to 100 equals no reduction in gain in the low gain mode GAIN CHNG LEVEL Gain Change Level When the gain control is s...

Страница 85: ...ly used by the torque ramp down stop function and sets the time to ramp torque from rated torque to zero After the elevator lands and the brake is applied the torque ramp down function allows the torq...

Страница 86: ...If the brake hold fault is enabled this parameter sets the time allowed for the brake hold feedback not match the brake hold command before a BRK HOLD FLT occurs OVERSPEED LEVEL Overspeed Level This p...

Страница 87: ...D SPD BIAS COMMAND SPD voltage input channel 1 analog PRE TORQUE BIAS Pre Torque Bias This parameter subtracts an effective voltage to the actual analog pre torque command channel 2 voltage signal use...

Страница 88: ...he amount of flux weakening needed and the amount of torque available through the entire speed range is shown below By lowering the torque limit you can effectively reduce the amount of field weakenin...

Страница 89: ...tion is enabled by the Mains Dip Enable MAINS DIP ENA C1 parameter When the drive goes into low voltage mode it reduces the speed by the percentage defined by this parameter Low voltage mode is define...

Страница 90: ...ill continue to run at rescue creep speed defined by SER2 RS CRP SPD A1 parameter when reacting to a serial fault The time is defined as the time running at creep speed It does not include the time it...

Страница 91: ...R FRQ A1 20Hz NOTCH FILT DEPTH A1 50 and 100 NOTCH FILT DEPTH Notch Filter Depth This parameter determines notch filter maximum attenuation Note A filter depth setting of zero NOTCH FILT DEPTH A1 0 re...

Страница 92: ...eleration to zero when slowing the elevator to leveling speed ft s 3 or m s 3 N Y 2 0 0 60 N Y ACCEL RATE 1 Acceleration rate limit ft s 2 or m s 2 N Y 2 60 0 800 N Y DECEL RATE 1 Deceleration rate li...

Страница 93: ...when slowing the elevator to leveling speed ft s 3 or m s3 N Y 2 0 0 60 N Y ACCEL RATE 3 Acceleration rate limit ft s 2 or m s 2 N Y 2 60 0 800 N Y DECEL RATE 3 Deceleration rate limit ft s 2 or m s2...

Страница 94: ...split for ease in elevator fine tuning The jerk rate parameters specifies acceleration from the floor ACCEL JERK IN jerk out of acceleration ACCEL JERK OUT jerk into deceleration DECEL JERK IN and th...

Страница 95: ...00 16 00 3000 16 00 N Y SPEED COMMAND 7 Multi step speed command 7 0 0 0 000 ft min or m sec 3000 16 00 3000 16 00 N Y SPEED COMMAND 8 Multi step speed command 8 0 0 0 000 ft min or m sec 3000 16 00 3...

Страница 96: ...eed commands are selected with external contacts a new command selection must be present for 50ms before it is recognized logic input multi step STEP REF speed B3 B2 B1 B0 command 0 0 0 0 CMD0 0 0 0 1...

Страница 97: ...ions Id REG DIFF GAIN Current Regulator Differential Gain for Flux Generation The differential gain for the current regulator flux generation This parameter is meant for advanced operation therefore t...

Страница 98: ...OLTS A4 at which an under voltage alarm will be declared UV FAULT LEVEL Undervoltage Fault Level This parameter sets the level as a percentage of the INPUT L L VOLTS A4 at which an under voltage fault...

Страница 99: ...ated motor current 10 0 80 0 N N STATOR LEAKAGE X Stator leakage reactance Per ID base Z 0 0 20 0 Y N ROTOR LEAKAGE X Rotor leakage reactance Per ID base Z 0 0 20 0 Y N STATOR RESIST Stator resistance...

Страница 100: ...d be obtained from the motor nameplate RATED EXCIT FREQ Rated Motor Excitation Frequency This parameter sets the excitation frequency of the motor Note value should be obtained from the motor nameplat...

Страница 101: ...time out OVLD TIME OUT A5 parameter Three overload curves are shown Curve 1 is the default motor overload curve The parameter settings that define the three overload curves are shown OVLD START LEVEL...

Страница 102: ...er sets the flux saturation curve slope change point FLUX SAT SLOPE 1 Flux Saturation Slope 1 This parameter sets the flux saturation curve slope for low fluxes FLUX SAT SLOPE 2 Flux Saturation Slope...

Страница 103: ...al brake REG RELEASE reg release brake picked Y Y CONT CONFIRM SRC Determines if an external logic input is used for contactor confirm NONE none external tb Y Y PreTorque SOURCE Determines if a pre to...

Страница 104: ...LED disabled enabled Y Y S CURVE ABORT Addresses handling of a speed command change before S Curve target speed DISABLED disabled enabled Y Y FAST FLUX Addresses the method the HPV 900 uses to build u...

Страница 105: ...drive software Multi Step Command user defined fifteen discrete speed commands CMD1 CMD15 Four logic inputs are used as speed command selections CMD0 is reserved for zero speed But the user can speci...

Страница 106: ...ntrolled externally by either a logic input the serial channel The high low gain switch can also be controlled internal by the gain change level parameter GAIN CHNG LEVEL which defines a percentage of...

Страница 107: ...the end of decel period One characteristic of the Elevator Speed Regulator is that during the accel decel period the speed feedback does not match the speed reference creating a speed error or tracki...

Страница 108: ...vailable set to EXTERNAL TB1 and select the Contact Cnfirm signal on a logic input terminal PreTorque SOURCE Pre Torque Source This switch determines if a pre torque command is used and if used the so...

Страница 109: ...a logic input without cycling the run command OVERSPEED TEST SRC Overspeed Test Source This switch determines the source of the overspeed test Operation of the overspeed test function is specified by...

Страница 110: ...ED REG TYPE C1 is set to external reg NOTE if SPEED REG TYPE is set to external reg and EX TORQ CMD SRC is set to serial the drive is a torque controller if SPEED REG TYPE is set for a speed regulator...

Страница 111: ...r and the Undervoltage Alarm Level UV ALARM LEVEL DB PROTECTION Dynamic Braking Resistor Protection Selection The dynamic braking IGBT is limited as to when it can be turned on i e send power to the d...

Страница 112: ...and plays no part in the logical starting or stopping of the drive Enabled When the Auto Stop function is enabled and the speed command source is either mult step or serial the following changes occur...

Страница 113: ...Multi step Speed Command Delay 3 This parameter assigns multi step speed command to recognition delay timer 3 as defined by the MSPD DELAY 3 A1 parameter MLT SPD TO DLY4 Multi step Speed Command Delay...

Страница 114: ...brake pick Auxiliary contacts from mechanical brake Asserted when brake is picked lifted no function Input not assigned ospd test src Asserting input applies the overspeed multiplier to the speed com...

Страница 115: ...t to EXTERNAL TB1 the low gain mode is chosen for the speed regulator when this signal is true mech brk hold Mechanical Brake Hold Signal Auxiliary contact closures confirming when the mechanical brak...

Страница 116: ...e used as one of the two sources of inspection run command when using serial mode 2 This input must be true as well as a comparable inspection run command sent serially for the drive to run in inspect...

Страница 117: ...has exceeded the drive overload curve encoder flt Encoder is disconnected or not functioning while attempting to run fan alarm Cooling fan failure fault A fault declared by the drive flux confirm The...

Страница 118: ...the brake pick confirmation is received It is used to show the mechanical brake is remaining open This function is used with brakes that need to have less than 100 voltage to hold the brake open brake...

Страница 119: ...will be constantly false not alarm Not Alarm The output is true when an alarm is NOT present over curr flt Motor overload current fault The output is true when the phase current has exceeded 300 of r...

Страница 120: ...user defined period of time Speed Dev reference feedback speed ref rls Speed Reference Release The output is true when the flux is confirmed and drive is NOT in DC injection speed reg rls Speed Regul...

Страница 121: ...tq cmd Torque command from speed regulator speed command Speed command before S Curve speed error Speed reference minus speed feedback speed feedbk Speed feedback used by speed regulator speed ref Sp...

Страница 122: ...r output D A Units rated power pretorque ref PreTorque Reference Pre torque reference D A Units base torque slip freq Motor Slip Frequency Commanded slip frequency D A Units rated freq spd rg tq cmd S...

Страница 123: ...el or the serial channel SPEED REFERENCE Speed Reference Monitors the speed reference being used by the drive This is the speed command after passing through the speed reference generator which uses a...

Страница 124: ...ange 8 Info RX_INVALID_FAULT_ID Set if the Fault_Id sent in the setup message is not in range 9 Info RX_FAULT_DETECTED COMM FAULT has been detected 10 Info Fault_Mode_1 Not available in Mode 1 Immedia...

Страница 125: ...producing current rated current Y TORQUE CURRENT Measured torque producing current rated current Y FLUX VOLTAGE Flux voltage reference rated volts Y TORQUE VOLTAGE Torque voltage reference rated volt...

Страница 126: ...d its overload curve and a drive overload fault is declared FLUX CURRENT Flux Current Displays the flux producing current of the motor TORQUE CURRENT Torque Current Displays the torque producing curre...

Страница 127: ...units ENGLISH english metric N Y U4 OVRSPEED TEST OVERSPEED TEST Allows for Overspeed Test to be enabled via the digital operator NO no yes N Y U5 RESTORE DFLTS RESTORE MOTOR DEFAULTS Resets all para...

Страница 128: ...disable the password lockout without a valid password being entered Enter a new password without a valid password being entered ENTER PASSWORD Screen This screen allows the user to enter in a password...

Страница 129: ...to true to be recognized this prevents the overspeed function from being permanently enabled if left in the true state Overspeed Test via Serial Channel The serial channel can be used by setting Overs...

Страница 130: ...tore the motor defaults for the defined motor ID Press the enter key Press the enter key again If the esc key is pressed instead the reset action will be aborted RUN FAULT SUB MENU DATA ENT HPV OPERAT...

Страница 131: ...14 4 4011 A 17 380V 5 5 4015 A 18 to 7 5 4021 B 19 440V 11 4028 B 20 15 4039 C 21 Cube ID Numbers DRIVE TYPE Screen Shows the the drive software type HPV 600 or HPV 900 and OL open loop or CL closed l...

Страница 132: ...down ACTIVE FAULTS Active Faults This sub menu contains a list of the active faults This sub menu also allows the user to reset the active faults Active Faults List The active fault list displays and...

Страница 133: ...y to enter the fault history Use the up and down arrow keys to scroll through the faults Clearing Fault History The fault history is not affected by the fault reset or a power loss The fault history c...

Страница 134: ...If not the following message will appear when trying to clear the fault history The sub menu LED will go out and the data ent LED will turn on RUN FAULT SUB MENU DATA ENT HPV OPERATOR RST FAULTS FIRS...

Страница 135: ...aintenance unless the incoming three phase power and control power is disconnected and locked out also ensure the DC Bus charge light is out even with the light out we recommend that you use a voltmet...

Страница 136: ...The drive is running and the parameter being changed is protected by Run Lockout The hidden items are disabled and the parameter to be change is a hidden parameter When the password protection is enab...

Страница 137: ...lts The faults will remain on the fault list until an active fault reset is initiated The fault will be placed on the fault history The fault history displays the last 16 faults and a time stamp indic...

Страница 138: ...feedback did not match for the time specified with Brake Hold Time parameter Check Parameter Settings Check BRAKE HOLD SRC C1 parameter for the correct source of brake hold feedback Check BRAKE HOLD...

Страница 139: ...power line disturbances due to starting of other equipment Drive Accurately Reading the Dc Bus Measure the dc bus with a meter Compare that with the value on the digital operator DC BUS VOLTAGE D2 Dr...

Страница 140: ...ut Current Regulation problem Check for a low input line Check if drive accurately reading the dc bus Measure the dc bus with a meter Compare that with the value on the digital operator DC BUS VOLTAGE...

Страница 141: ...drive has exceeded the drive overload curve Excessive Field Weakening Decrease FLUX WKN FACTOR A1 parameter Decrease both MTR TORQUE LIMIT A1 and REGEN TORQ LIMIT A1 parameters Watch for the Hit Torq...

Страница 142: ...ads from power wiring cross power lead at 90 Other Conditions Causing Fault Check encoder count parameter ENCODER PULSES A1 Possible motor phase loss Possible bad Brake IGBT Hardware Problem Replace D...

Страница 143: ...k if any output phases shorted to ground The drive may need to be replaced Ground Fault The sum of all phase currents has exceeded 50 of the rated amps of the drive Improper Wiring Reset drive faults...

Страница 144: ...ed the user defined motor overload curve Verify Overload Curve Parameters Check both OVLD START LEVEL A5 and OVLD TIME OUT A5 parameters Excessive Field Weakening Decrease FLUX WKN FACTOR A1 parameter...

Страница 145: ...Temperature Clean heat sink Check for cooling fan failure Overtemp Flt The heatsink on the drive has exceeded 90 C 194 F only A cubes Excessive Heat Reduce Ambient Temperature Clean heat sink Check fo...

Страница 146: ...ters Settings Check RATED EXCIT FREQ A5 parameter for correct setting Check RATED MTR SPEED A5 parameter for correct setting Check MOTOR POLES A5 parameter for correct setting Setup Fault 2 closed loo...

Страница 147: ...nfigurations of logic inputs C2 for two logic input defined as RUN UP RUN DOWN Verify SPD COMMAND SRC C1 is set to ANALOG INPUT If nuisance fault and not using Up Down Confirm function disabled by set...

Страница 148: ...oop The torque limits based on the defined motor exceed the cube s capacity Check Parameters Settings Verify motor nameplate values are entered correctly in the A5 sub menu Decrease both MTR TORQUE LI...

Страница 149: ...tage Alarm Level parameter Low Input Voltage Check INPUT L L VOLTS A4 and UV ALARM LEVEL A4 parameters Disconnect Dynamic Braking resistor and re try Verify proper input voltage and increase if necess...

Страница 150: ...s Voltage1 TP13 U Phase Current2 TP15 W Phase Current2 TP16 V Phase Current2 TP14 common TP17 common TP6 Encoder Channel B TP7 Encoder Channel A TP4 15V power TP5 15V power TP18 5V power TB1 pin 13 24...

Страница 151: ...10v 460v 400v class 10v 450v 230v class TP13 U Phase Current TP15 W Phase Current TP16 V Phase Current 2 Scaling volts hp kw model cube size cube ID TP scaling amps volts 10 7 5 4018 B 5 6 7 380V 15 1...

Страница 152: ...32 kg 7 5 5 5 2028 A 13in 320mm 8in 200mm 8in 210mm 18 lbs 8 kg 10 7 5 2035 B 15 11 2047 B 15in 390mm 10in 250mm 8in 200mm 22 lbs 10 kg 200V to 240V 20 15 2060 C 19in 460mm 13in 320mm 11in 265mm 70 l...

Страница 153: ...Dimensions Weights 153 7 87 in 199 9 mm 12 0 in 305 mm Mounting 7 0 in 177 mm Mounting 8 27 in 210 mm 12 6 in 320 mm A cube Dimensions and Mounting Holes...

Страница 154: ...Dimensions Weights 154 7 95 in 202 mm 9 92 in 252 mm 9 29 in 236 mm Mounting 15 20 in 386 mm 14 37 in 365 mm Mounting B cube Dimensions and Mounting Holes...

Страница 155: ...Dimensions Weights 155 C cube Dimensions and Mounting Holes 12 63 in 320 8 mm 10 91 in 275 59 mm mounting 10 91 in 277 11 mm 17 54 in 445 52 mm mounting 18 16 in 461 26 mm...

Страница 156: ...e Range Planetary Gear 4 4011 A 0 9 kW 187 53 1 8 kW 89 53 5 5 4015 A 1 6 kW 100 32 3 4 kW 47 32 7 5 4021 B 2 4 kW 68 32 5 kW 32 11 4028 B 3 2 kW 50 24 6 8 kW 24 380V to 440V 15 4039 C 3 8 kW 42 20 8...

Страница 157: ...o drive European Rated Input Voltage Rated kW Model Number Cube size Inductance mH Amps 4 4011 A 1 4 mH 18 A 5 5 4015 A 1 4 mH 18 A 7 5 4021 B 0 88 mH 25 A 11 4028 B 0 63 mH 35 A 380V to 440V 15 4039...

Страница 158: ...ed Input Voltage Rated kW Model Number Cube size Inductance mH Amps 4 4011 A 1 5 mH 18 A 5 5 4015 A 1 5 mH 18 A 7 5 4021 B 0 38 mH 36 A 11 4028 B 0 38 mH 36 A 380V to 440V 15 4039 C n a n a DC choke i...

Страница 159: ...A 15 11 2047 B 80 to 100 A 200V to 240V 20 15 2060 C 100 to 200 A All fuses should be Class J Low Peak Dual Element Time delay 600VAC fuses European Rated Input Voltage Rated kW Model Number Cube siz...

Страница 160: ...uses should be rated for at least 400VDC European Rated Input Voltage Rated kW Model Number Cube size Fuse Type Bussmann pn Fuse Size in Amps 4 4011 A FWS 10A20F 10 A 5 5 4015 A FWJ 20A14F 7 5 4021 B...

Страница 161: ...C 826 W 7 5 5 5 2028 A 286 W 10 7 5 2035 B 354 W 15 11 2047 B 477 W 200V to 240V 20 15 2060 C 609 W European Rated Input Voltage Rated kW Model Number Cube size Power Loss in Watts 4 4011 A 194 W 5 5...

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Страница 163: ......

Страница 164: ...Products N50 W13605 Overview Drive Menomonee Falls Wisconsin 53051 800 236 1705 262 252 6999 FAX 262 790 4143 http www elevatordrives com Magnetek Elevator Products Europe 20 Drake Mews Crownhill Milt...

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