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LME620-AI / PME120-AI / EAN823 / EBN853 / EBN861 

Electronic unit for field installation (Contrac)

 

 

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ABB Limited 
Measurement & Analytics 

Howard Road, St. Neots 
Cambridgeshire, PE19 8EU 
UK 
Tel:  +44 (0)870 600 6122 
Fax:  +44 (0)1480 213 339 
Email: [email protected] 
 

ABB Automation Products GmbH 
Measurement & Analytics 

Schillerstr. 72 
32425 Minden 
Germany 
Tel:  +49 571 830-0 
Fax:  +49 571 830-1806 
 

abb.com/actuators 

  

ABB Inc. 
Measurement & Analytics 

125 E. County Line Road 
Warminster, PA 18974 
USA 
Tel:  +1 215 674 6000 
Fax:  +1 215 674 7183 
 
 

 

 

 

 

 

 

 

For the control of Contrac control 
actuators series PME, LME, RHD 
and RSD 

 

 

 

O

I/P

ME/L

ME/EA

N

82

3/EBN

853

/EBN

861-EN

 Rev.

 E 

10

.2

01

  

 

 

 

 

 

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Integrated 
LME620-AI 
PME120-AI 
 
Field-mount 
EAN823  
EBN853 
EBN861 
 

Introduction 

The electronic unit builds the interface between 
the actuator and the control system. 
During continuous positioning, the electronic unit 
varies the motor torque continuously until the 
actuator force and the control valve force are 
balanced. 
 
High response sensitivity and high positioning 
accuracy with short positioning time ensure an 
excellent control quality and a long actuator life. 

 

 

Additional Information 

Additional documentation on LME620-AI / PME120-AI 
/ EAN823 / EBN853 / EBN861 is available for 
download free of charge at www.abb.com/actuators. 
Alternatively simply scan this code: 
 

 

 

 

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We reserve the right to make technical changes or modify the contents of this document 
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.  
ABB does not accept any responsibility whatsoever for potential errors or possible lack of 
information in this document.  
We reserve all rights in this document and in the subject matter and illustrations contained 
therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole 
or in parts – is forbidden without prior written consent of ABB. 
Copyright© 2018 ABB 

All rights reserved 

3KXE181008R4201 

 

 

 

Summary of Contents for LME620-AI

Page 1: ...een the actuator and the control system During continuous positioning the electronic unit varies the motor torque continuously until the actuator force and the control valve force are balanced High re...

Page 2: ...ns on the use of Error Current Circuit Breakers RCDs 17 General 17 Conductor cross section on universal plug 17 Conductor cross section on electronic unit 18 Cable glands 18 Selection of suited connec...

Page 3: ...legal relationship Modifications and repairs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be...

Page 4: ...re connection between the product and your network or any other network as the case may be Operator shall establish and maintain any appropriate measures such as but not limited to the installation of...

Page 5: ...the connection components and the transformer the other holding the electronics and the commissioning and service field ISF for local operation of the actuator LME620 AI PME120 AI with integrated EAI...

Page 6: ...l valve force are balanced High response sensitivity and high positioning accuracy with short positioning time ensure an excellent control quality and a long actuator life Electronic units are availab...

Page 7: ...LME620 AI PME120 AI EAN823 EBN853 EBN861 ELECTRONIC UNIT OI PME LME EAN823 EBN853 EBN861 EN REV E 7 Overview Figure 4 Structure of the Contrac components example...

Page 8: ...65 ft Maximum cable length for delivery without cable 30 m 98 ft Weight 11 kg 24 lbs EBN853 IP rating IP 66 in accordance with IEC 60529 EN 60529 NEMA 4X in accordance with CAN CSA22 2 No 94 Humidity...

Page 9: ...ccordance with EN 60068 2 6 Table C 2 Paint 2 layer component epoxy RAL 9005 black Electrical connection Mains supply via screw terminals all other connections made via screw type plug connectors Conn...

Page 10: ...t speed 3 Manufacturing number 4 NL no for no list design 5 Installed software version 6 Free for customer specific information Figure 6 Software name plate example Note In electronic units which can...

Page 11: ...gital output 2 3 end position signaling 0 100 Brake Away Function Deactivated Shut off function Deactivated Positioning loop monitoring Deactivated Set point monitoring Deactivated Alarm Type Deactiva...

Page 12: ...units in foil with a dessicant added The dessicant must be checked for regularly for effectivity 5 Installation Safety instructions DANGER Danger to life due to falling or toppling loads Risk of deat...

Page 13: ...ace the electronic unit on a horizontal surface 2 Unscrew the cover screws Figure 3 on page 6 3 Flip open the electronic unit cover 4 Disconnect the internal plug connection between the housing halves...

Page 14: ...N823 Contrac M10180 303 11 93 252 5 9 94 278 10 94 30 1 18 150 5 91 122 4 8 9 0 35 100 3 94 15 0 59 250 9 84 230 9 06 1 b c d e M20 x 1 5 M20 x 1 5 M20 x 1 5 M20 x 1 5 M25 x 1 5 1 Back view 2 Leave at...

Page 15: ...BN853 Contrac M10186 122 4 8 297 11 69 260 10 24 15 0 59 100 3 94 230 9 06 250 9 84 9 0 35 252 5 9 94 R 2 4 5 9 6 5 1 b c d M20 x 1 5 M20 x 1 5 M20 x 1 5 M25 x 1 5 M20 x 1 5 1 Back view 2 Leave at lea...

Page 16: ...onic unit EBN861 Contrac M10187 100 3 94 35 1 38 75 2 95 97 5 3 84 386 15 20 444 17 48 370 14 57 399 15 71 30 1 18 30 1 18 339 13 35 262 10 31 36 1 42 20 0 79 29 1 14 470 18 50 35 1 38 600 23 62 9 0 3...

Page 17: ...rcuits which are dangerous if touched or implement additional isolation measures for them Each actuator requires a suited Contrac electronic unit with installed actuator specific software Observe the...

Page 18: ...10 AWG flexible 0 5 to 4 mm2 20 to 12 AWG EBN853 Screw terminals Motor brake rigid 0 2 to 6 mm2 24 to 10 AWG flexible 0 2 to 4 mm2 24 to 12 AWG Mains rigid 0 5 to 6 mm2 20 to 10 AWG flexible 0 5 to 4...

Page 19: ...21 22 23 18 1 13 PE 3 4 5 6 7 8 10 9 8 7 6 1 2 3 4 5 L N PE Contrac actuator Screen connected to both ends one sided screening in further wiring possible Transmitter 4 20 mA Setpoint HART 0 4 20 mA a...

Page 20: ...n is established via a universal plug on the actuator M10250 1 13 PE L N PE 11 12 13 10 S1 B A B A Contrac actuator Screen connected to both ends one sided screening in further wiring possible Sub dis...

Page 21: ...1 12 13 14 15 10 1 2 3 5 6 1 2 3 13 14 17 18 19 20 22 21 24 23 17 19 20 22 21 24 23 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 10 9 8 7 6 1 2 3 4 5 PE 18 H1 H2 U V W Br Br 4 Motor Brake Contrac actuator Sensors...

Page 22: ...3 13 14 17 18 19 20 22 21 24 23 17 19 20 22 21 24 23 1 2 L N 3 M PE PE PE 10 9 8 7 6 1 2 3 4 5 PE 18 H1 H2 11 12 13 10 S1 30 31 28 29 B1 A1 B2 A2 Motor Brake Contrac actuator Sensors Heater approx 6 W...

Page 23: ...onditions must be met The binary input 1 must be connected with 24 V DC automatic operation The AUT operating mode must be selected through the graphic user interface M10358 28 29 RB Uv 24V 24V 26 27...

Page 24: ...binary inputs must be configured using the STEP CONTROLLER function The binary input 1 must be connected with 24 V DC automatic operation The AUT operating mode must be selected through the graphic u...

Page 25: ...53 Supply voltage standard actuators 115 V AC 94 to 130 V or 230 V AC 190 to 260 V 47 5 to 63 Hz single phase Supply voltage Ex actuators 115 V AC 94 to 127 V or 230 V AC 190 to 253 V 47 5 to 63 Hz si...

Page 26: ...circuit breaker 16 A ETA fuses are in the scope of delivery Binary inputs and outputs communication Conventional communication Analog input 0 4 to 20 mA internal load 300 Analog output 0 4 to 20 mA e...

Page 27: ...gurable function for downtime of bus communication Lock in last position Drive to safety position Adjust with last effective set point Adjustable time delay Modules for cyclic communication 8 standard...

Page 28: ...uses the EBN861 electronic unit requires two additional external fuses which are supplied separately with the assembly The fuses are switched externally in the power supply The fuses guarantee safe op...

Page 29: ...to improper installation When connecting the shielding make sure that the individual wires of the cables are not damaged When installing the connector housing make sure that the sealing ring is not da...

Page 30: ...ion instruction Engineering Software ECOM688 and ECOM700 Using the ECOM688 ECOM700 engineering software the user can read out store and write back the actuator related data from the electronic unit of...

Page 31: ...ion as 0 press in combination with the 100 button to end the adjustment process LED 100 0 Depending on the flash rate this LED indicates the adjustment process position saved MAN operating mode manual...

Page 32: ...d LED 0 continues to flash at 4 Hz or vice versa t s 0 0 25 0 75 0 5 1 0 100 M11178c Accept 2 Position correct Both LEDs flash at 1 Hz t s 0 0 25 0 75 0 5 1 0 100 M11178d Failure Both LEDs flash alter...

Page 33: ...to accept the position Figure 20 on page 31 pos 3 or 5 if successful the corresponding LED flashes at a rate of 1 Hz The other LED will continue to flash at approx 4 Hz Defining the second position 0...

Page 34: ...e MAN activated the LED for the 100 position is continually lit up Signaling on the commissioning and service field Function Display Device setup Switch to Device setup Press and hold down both travel...

Page 35: ...or persons The actuator is switched off and the actuator functions are no longer available Previous error messages are stored in the Saved Errors area in the electronic unit Use the graphic user inte...

Page 36: ...itoring Software monitoring Standstill Min speed Movement in incorrect direction Frequency converter end positions Error position transmitter memory Flash Error RAM error Watchdog monitoring activated...

Page 37: ...k Binary inputs on the electronic unit are not wired Make connection Brake does not release no mechanical click Check the brake air gap approx 0 25 mm 0 010 in and electrical connection to the brake C...

Page 38: ...etc and derives the remaining operating time until the next routine maintenance is required Use the configuration program to view this information 10Repair Repair and maintenance activities may only b...

Page 39: ...3 32 mm 10 A super fast acting 10 A super fast acting Heater optional Connection area G fuse cartridge 5 20 mm 2 A time lag 2 A time lag EBN861 External fuse External Safety fuse thermal circuit break...

Page 40: ...cts only in accordance with WEEE Directive 2012 19 EU If there is no possibility to dispose of the old equipment properly our Service can take care of its pick up and disposal for a fee Notice on RoHS...

Page 41: ...ls Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a thr...

Page 42: ...53 EBN861 ELECTRONIC UNIT OI PME LME EAN823 EBN853 EBN861 EN REV E Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA PROFIBUS and PROFIBUS DP are registered trademarks of P...

Page 43: ...LME620 AI PME120 AI EAN823 EBN853 EBN861 ELECTRONIC UNIT OI PME LME EAN823 EBN853 EBN861 EN REV E 43 Notes...

Page 44: ...23 EBN853 EBN861 EN Rev E 10 2018 We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shal...

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