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6. CYLINDER HEAD/VALVES
6-2
Downtown 300i ABS
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The cylinder head can be serviced with the engine installed in the frame. Coolant in the radiator
and water hoses must be drained.
•
When assembling, apply molybdenum disulfide grease or engine oil to the valve guide movable
parts and valve arm sliding surfaces for initial lubrication.
•
The valve rocker arms are lubricated by engine oil through the engine oil passages. Clean and
unclog the oil passages before assembling the cylinder head.
•
After disassembly, clean the removed parts and dry them with compressed air before inspection.
•
After removal, mark and arrange the removed parts in order. When assembling, install them in
the reverse order of removal.
SPECIFICATIONS
Standard (mm)
Item
IN
0.10
EX
0.10
Cylinder head compression pressure
16 kg/cm
²
IN
34.2987
EX
34.1721
IN
10.00
~
10.015
EX
10.00
~
10.015
Valve rocker arm shaft
IN
9.972
~
9.987
O.D.
EX
9.972
~
9.987
IN
1.2
EX
1.2
IN
4.990
~
4.975
EX
4.970
~
4.955
IN
5.00
~
5.012
EX
5.00
~
5.012
Valve stem-to-guide
IN
0.010
~
0.037
clearance
EX
0.030
~
0.057
TORQUE VALUES
SPECIAL TOOL
Valve spring compressor
E063
Valve clearance (cold)
Camshaft cam height
Valve rocker arm I.D.
Valve guide I.D.
Valve stem O.D.
Valve seat width
Содержание Downtown 300i ABS
Страница 10: ...1 GENERAL INFORMATION 1 7 Downtown 300i ABS TORQUE VALUES...
Страница 11: ...1 GENERAL INFORMATION 1 8 Downtown 300i ABS TORQUE VALUES FRAME...
Страница 17: ...1 GENERAL INFORMATION 1 14 Downtown 300i ABS ISC Throttle Body TPS WTS Injector MAP Sensor...
Страница 19: ...1 GENERAL INFORMATION 1 16 Downtown 300i ABS Starter Relay Regulator Rectifier CPS O2 Sensor...
Страница 43: ...3 INSPECTION ADJUSTMENT 3 2 Downtown 300i ABS...
Страница 55: ...4 LUBRICATION SYSTEM 4 1 DOWNTOWN 300I ABS LUBRICATION PART Dipstick Oil Filter Oil Pump Drive Chain...
Страница 69: ...6 CYLINDER HEAD VALVES 6 1 Downtown 300i ABS SCHEMATIC DRAWING...
Страница 81: ...7 CYLINDER PISTON 7 1 Downtown 300i ABS SCHEMATIC DRAWING...
Страница 89: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 1 Downtown 300i ABS SCHEMATIC DRAWING...
Страница 101: ...8 DRIVE AND DRIVEN PULLEYS V BELT 8 13 Downtown 300i ABS Install the left crankcase cover Left Crankcase Cover...
Страница 103: ...9 FINAL REDUCTION 9 1 Downtown 300i ABS SCHEMATIC DRAWING...
Страница 109: ...10 A C GENERATOR STARTER CLUTCH 10 1 Downtown 300i ABS SCHEMATIC DRAWING...
Страница 119: ...11 CRANKCASE CRANKSHAFT 11 1 Downtown 300i ABS SCHEMATIC DRAWING...
Страница 125: ...12 COOLING SYSTEM 12 1 Downtown 300i ABS SCHEMATIC DRAWING...
Страница 165: ...13 FUELINJECTION SYSTEM 28 13 28 Downtown 300i ABS FI DIAGNOSTIC TOOL OPERATION INSTRUCTIONS 3620A LEB2 E00...
Страница 199: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 Downtown 300i ABS SCHEMATIC DRAWING...
Страница 206: ...15 REAR WHEEL REAR BRAKE REAR SUSPENSION Downtown 300i ABS 15 8...
Страница 208: ...16 BATTERY CHARGING SYSTEM 16 1 Downtown 300i ABS CHARGING SYSTEM LAYOUT ACG BATTERY REGULATOR RECTIFIER...
Страница 222: ...18 STARTING SYSTEM 18 1 Downtown 300I ABS STARTING SYSTEM LAYOUT STARTING CIRCUIT Starter Relay Relay R Ignition Switch...
Страница 227: ...19 LIGHTS SWITCHES FUEL PUMP 19 1 Downtown 300i ABS ELECTRICAL EQUIPMENT LAYOUT Radiator...
Страница 235: ......