Kval Commander III, Руководство по эксплуатации

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Overview of the Commander III System
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KVAL Commander III Operation Manual
hinge bevel (0 or 3), lock locations, lock backset (2-3/8” or 2-3/4”) and door length. Multiple pat-
terns for screw pilot hole can be selected from a drop down list. Each specification can be
assigned to one of the twelve preset buttons, or run as a special. Left or right hand processing is
via selector switch. A key switch is provided to lock out access to specification changes.
About the Software:
The backbone of the Commander III is a Beckhoff control system with integrated components
including all Beckhoff servo motor and drives. This makes remote support and program updates
easier than ever before. A connection to the internet is required for remote support from Kval,
which can remain physically disconnected except when needed. Software is pre-installed to mon-
itor all machine functions from our offices in Petaluma when required.
Table of Options
Option Title Description
Option
AH Reverse Feeds Facing the hinge routing head, the normal direction is
left to right. This option reverses the feed direction to
feed from right to left.
Option
AR Architectural Door Package Adds a barcode scanner and processing for architec-
tural doors up 2-1/4” thick., which integrates with the
machine’s industrial PC and CNC positioning motors
to completely automate hinge, pattern processing
and lock locations. Door files can be created with the
software which can reference barcode labels, or be
selected from an on screen list for nearly instant
machine set-up. The door files hare identical to those
used in the Kval Face, Edge and DLNC series
machines so one file can be created to be used in
multiple operations. Anti-Static air blow bar to clean
door face is also included in this package.
Option
FC CNC Lock Face Plate with Chis-
els Only available in combination with option AR. Adds
CNC control of face plate routing and corner squaring
of face plates. Includes programming and three addi-
tional servo motors, ball screws, drives and four cor-
ner square chisels. Plate size is limited to a maximum
size 1-1/4” x 6”. Adjustment for zero or three degrees
routing is automatic, but chisels mechanically posi-
tioned for three degree plates only
Option
W Drill Gearbox and Air Motor Adds the ability to also drill holes for lever locks with
geared drill boxes. The drills operate at the same
time as the 2-1/8 bore and do not affect cycle time.
Each drilling pattern requires a different gear box, fit-
ted with a direct coupled air motor which are priced
below. With the direct coupled design, door width
minimum is 18". Changeover from one pattern to
another takes approximately 5 minutes.
Option
W1 Sargent 4375C Drill Gearbox
with Air motor See Above (Option W)