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9.2

Analysing SIGMA CONTROL SMART messages ...........................................................

9.2.1

Alarm messages on the controller (machine off) ................................................

9.2.2

Warning messages on the controller .................................................................. 102

9.3

Evaluating engine faults and alarms ................................................................................ 104

9.3.1

Engine refuses to start or does not turn over ...................................................... 104

9.3.2

Engine does not reach full speed ....................................................................... 105

9.4

Analysing compressor faults and alarms ......................................................................... 105

9.4.1

Working pressure too high .................................................................................. 105

9.4.2

Working pressure too low ................................................................................... 106

9.4.3

Safety valve blows off ......................................................................................... 106

9.4.4

Machine overheating .......................................................................................... 106

9.4.5

Too much oil residue in the compressed air ....................................................... 107

9.4.6

Oil flows from the compressor air filter after shutdown ....................................... 108

9.4.7

High moisture content in the compressed air ..................................................... 108

9.5

Generator faults and alarms ............................................................................................. 108

9.5.1

No voltage or too low a voltage from the generator ............................................ 108

9.5.2

Generator voltage too high ................................................................................. 109

10 Maintenance

10.1 Ensuring safety ................................................................................................................ 110

10.2 Note the maintenance messages on the controller .......................................................... 111

10.2.1 Evaluating the maintenance message ................................................................ 111

10.2.2 Concluding the maintenance .............................................................................. 112

10.3 Maintenance schedules ................................................................................................... 112

10.3.1 Logging maintenance work ................................................................................. 112

10.3.2 Preventive maintenance ..................................................................................... 112

10.3.3 Maintenance tasks after commissioning ............................................................. 113

10.3.4 Regular maintenance tasks ................................................................................ 113

10.4 Drive engine maintenance ............................................................................................... 118

10.4.1 Coolant cooler maintenance ............................................................................... 119

10.4.2 Engine air filter maintenance .............................................................................. 125

10.4.3 Fuel system maintenance ................................................................................... 128

10.4.4 Checking the engine oil level .............................................................................. 133

10.4.5 Engine oil filling and topping up .......................................................................... 134

10.4.6 Changing the engine oil ...................................................................................... 134

10.4.7 Replace the engine oil filter ................................................................................ 137

10.4.8 Drive belt maintenance ....................................................................................... 138

10.4.9 Battery maintenance ........................................................................................... 143

10.4.10 Change the oil separator cartridge ..................................................................... 145

10.5 Servicing the components of the emission after-treatment system .................................. 146

10.6 Compressor Maintenance ................................................................................................ 146

10.6.1 Check the cooling oil level .................................................................................. 146

10.6.2 Cooling oil filling and topping up ......................................................................... 147

10.6.3 Changing the cooling oil ..................................................................................... 148

10.6.4 Replacing the compressor oil filter ...................................................................... 151

10.6.5 Oil separator tank dirt trap maintenance ............................................................. 153

10.6.6 Changing the oil separator cartridge ................................................................... 154

10.6.7 Compressor air filter maintenance ...................................................................... 157

10.7 Cleaning the cooler .......................................................................................................... 159

10.7.1 Cleaning the compressor cooler and engine radiator ......................................... 159

10.7.2 Cleaning the compressed air after-cooler ........................................................... 160

10.8 Checking screw connections ............................................................................................ 161

10.9 Check wing doors ............................................................................................................. 162

10.10 Check sound proofing material ........................................................................................ 163

10.11 Maintenance of rubber sealing strips ............................................................................... 163

Contents

Operator Manual Portable Rotary Screw Compressor
MOBILAIR M82 SIGMA CONTROL SMART

No.: 901783 08 USE

Содержание SIGMA CONTROL SMART MOBILAIR M82

Страница 1: ...anual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE Manufacturer KAESER KOMPRESSOREN SE 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 www kaeser com ...

Страница 2: ...Original instructions KKW M82 2 08 en Z1 SBA MOBILAIR 20220308 110737 ...

Страница 3: ...essure level 7 2 4 2 Tightening torque 8 2 4 3 Ambient conditions 9 2 4 4 Additional specifications 9 2 5 Chassis 9 2 5 1 Chassis options 9 2 6 Machines with stationary frame design 9 2 6 1 Weight of machines with stationary frame design 9 2 7 Compressor 10 2 7 1 Working gauge pressure and volumetric flow rate 10 2 7 2 Compressed air outlet 10 2 7 3 Safety valves 10 2 7 4 Temperature 10 2 7 5 Cool...

Страница 4: ... 3 10 Emergencies 39 3 10 1 Correct actions in the event of a fire 39 3 10 2 Treating injuries from handling operating fluids materials 40 3 11 Warranty 40 3 11 1 Noise emissions warranty 41 3 12 Identifying the effects of improper modifications 41 3 13 Environmental protection 42 4 Design and Function 4 1 Bodywork 43 4 2 Machine layout 44 4 3 Machine function 45 4 4 Operating modes and control mo...

Страница 5: ...t 72 7 5 Commissioning electrical equipment 73 7 6 Activating the generator 73 7 6 1 Checking the generator 73 8 Operation 8 1 Ensuring safety 76 8 2 Starting and stopping 77 8 2 1 Follow the brief operating instructions 78 8 2 2 Commissioning the machine 79 8 2 3 Starting the machine 80 8 2 4 Setting the compressed air discharge pressure 81 8 2 5 Shutting down the machine 83 8 2 6 Shutting down i...

Страница 6: ...missioning 113 10 3 4 Regular maintenance tasks 113 10 4 Drive engine maintenance 118 10 4 1 Coolant cooler maintenance 119 10 4 2 Engine air filter maintenance 125 10 4 3 Fuel system maintenance 128 10 4 4 Checking the engine oil level 133 10 4 5 Engine oil filling and topping up 134 10 4 6 Changing the engine oil 134 10 4 7 Replace the engine oil filter 137 10 4 8 Drive belt maintenance 138 10 4...

Страница 7: ...4 Replacement parts for service and repair 186 12 Decommissioning Storage and Transport 12 1 Decommissioning 251 12 1 1 Temporary decommissioning 251 12 1 2 Long term decommissioning and storage 252 12 2 Transport 253 12 2 1 Safety 253 12 2 2 Transporting the machine as trailer 253 12 2 3 Transporting the machine by crane 253 12 2 4 Transporting the machine by forklift 255 12 2 5 Transporting the ...

Страница 8: ...346 13 5 Fuel circulation diagram 350 13 6 Compressed air flow rate in generator mode 353 13 7 Operating instructions for compressed air filter combination filter 355 13 8 Operating instructions for compressed air filter fresh air filter 383 13 9 Maintenance tasks for the generator 397 13 10 Oil injected MOBILAIR service intervals 397 Contents vi Operator Manual Portable Rotary Screw Compressor MO...

Страница 9: ... 28 Brief instructions on starting procedure 78 Fig 29 Brief instructions on stopping procedure 79 Fig 30 Battery isolating switch 80 Fig 31 Quick access adjustment compressed air output pressure 82 Fig 32 Setting the compressed air discharge pressure 83 Fig 33 Preparing start of the Automatic start stop 87 Fig 34 Setting the tool lubricator 89 Fig 35 Heat exchanger without bypass operation with c...

Страница 10: ... Cleaning the filter element 158 Fig 70 Cleaning the compressor cooler and engine radiator 160 Fig 71 Cleaning the compressed air after cooler 161 Fig 72 Tool lubricator maintenance 168 Fig 73 Cleaning the condensate drain 169 Fig 74 Filter combination 171 Fig 75 Combination filter maintenance 171 Fig 76 Fresh air filter maintenance 174 Fig 77 Cleaning the spark arrestor floor pan with service ope...

Страница 11: ...b 28 Airend discharge temperature 10 Tab 29 Cooling oil recommendation 11 Tab 30 Cooling oil recommendation food processing 11 Tab 31 Cooling oil charge 12 Tab 32 Kubota V 3307 CRT Engine specifications 12 Tab 33 Engine specifications 13 Tab 34 Engine oil recommendation 13 Tab 35 Initial engine oil quantity 14 Tab 36 Water quality parameters for cooling water 15 Tab 37 Initial filling of engine wa...

Страница 12: ...refuses to start or comes to a stop 104 Tab 81 Alarm engine does not reach full speed 105 Tab 82 Fault working pressure too high 105 Tab 83 Fault working pressure too low 106 Tab 84 Fault safety valve blowing off 106 Tab 85 Fault machine overheating 106 Tab 86 Alarm Too much oil residue in the compressed air 107 Tab 87 Alarm Oil flows from the compressor air filter after shutdown 108 Tab 88 Fault ...

Страница 13: ...r 397 Tab 114 Service intervals for MOBILAIR parts Filter SET group compressor and engine 398 Tab 115 Service intervals for MOBILAIR parts compressor group 399 Tab 116 Service intervals for MOBILAIR parts Filter SET group Engine 401 Tab 117 Service intervals for MOBILAIR parts Engine group 402 List of Tables No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTR...

Страница 14: ...List of Tables xii Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 15: ... from KAESER Make sure all documents are complete and observe the instructions contained in them Make sure you provide the data from the nameplate when ordering documents 1 3 Copyright This operator manual is copyright protected Queries regarding use or duplication of the documen tation should be referred to KAESER Correct use of information will be fully supported 1 4 Symbols and labels Please no...

Страница 16: ...ing a warning are shown here The word WARNING indicates that death or severe injury may result from ignoring the warn ing The measures required to protect yourself from danger are shown here 2 Always read and comply with warning instructions 1 4 2 Potential damage warnings Contrary to the warnings shown above damage warnings do not indicate a potential personal in jury Damage warnings have only on...

Страница 17: ...usion of the previous action Information relating to one option only is marked with an option code e g option da means that this section is only valid for machines with the air treatment components aftercooler and centrifugal separator Option codes used in this operating manual are explained in chap ter 2 3 Information referring to potential problems is identified by a question mark The cause is n...

Страница 18: ...ost important identification feature on the machine The vehicle identification number remains associated with the machine throughout the entire dura tion of its service life The vehicle identification number is stamped into the bodywork of the ma chine Further information For the location of the VIN stamp see chapter 13 1 2 3 Options options label A list of the options fitted to your machine helps...

Страница 19: ...dc Filter combination dd Tab 5 Air treatment options 2 3 2 Option ea ec Tool lubricator Option Option code Available Tool lubricator with option fa ea Tool lubricator with option fc ec Tab 6 Tool lubricator option 2 3 3 Option fa fc Compressed air distributor Option Option code Available Non separated compressed air distribution line fa Separated compressed air distribution lines down stream of th...

Страница 20: ... stop Option Option code Available Automatic engine start stop ob Trickle charging for starter batteries od Tab 10 Automatic engine start stop 2 3 7 Option oc GSM GPS unit Option Option code Available GSM GPS unit oc Tab 11 GSM GPS unit 2 3 8 Option ta tb tc te Lighting Option Option code Available None stationary ta Reflective warning triangle tb EG 12 V tc USA 12 V DOT conformity te Tab 12 Light...

Страница 21: ...Pedestrian protection Option Option code Available Pedestrian protection sg Tab 16 Pedestrian protection option 2 4 Machine without options 2 4 1 Sound pressure level Sound pressure levels comply with the American EPA Standard Measurement distance 23 ft M82 Guaranteed sound pressure level 1 dB A 76 1 Applies exclusively to machines lined with sound proofing material Tab 17 Sound pressure level 2 T...

Страница 22: ...M24 Torque lbf in 354 0 620 0 929 3 1460 2832 2 4867 9 Surface finish zinc flake coating matte Standards based on VDI 2230 Tab 19 Torques for M10 M24 screws 2 4 2 2 Tightening torques for lifting eye Recommended values for screws by strength class Screws Strength class Thread Torque lbf in Hex head bolt 8 8 M12 266 Hex head bolt 8 8 M16 1770 Tab 20 Torques for lifting eye screws 2 4 2 3 Torque cov...

Страница 23: ...ressed air outlet Exhaust 2 5 Chassis 2 5 1 Chassis options See the technical data relating to the chassis in the separate document Chassis Operating Manual 2 6 Machines with stationary frame design 2 6 1 Option rw rx Weight of machines with stationary frame design Actual weight of individual machines is dependent on equipment fitted see machine nameplate Enter the actual overall weight from the n...

Страница 24: ... Activating pressure psi 100 145 145 189 174 218 203 231 Tab 26 Safety valve opening pressure 2 7 4 Temperature Required temperatures readiness to switch to LOAD mode Values Airend discharge temperature ADT F 68 The engine coolant temperature ECT F 68 Tab 27 Required temperatures readiness to switch to LOAD mode Airend discharge temperature Values Typical airend discharge temperature during opera ...

Страница 25: ...s D 445 ASTM test 0 01 in2 s D 445 ASTM test Flash point 446 F D 92 ASTM test 484 F D 92 ASTM test 496 F D 92 ASTM test Density at 59 F 54 2 lb ft3 D 4052 ASTM test 53 7 lb ft3 D 4052 ASTM test 54 2 lb ft3 D 4052 ASTM test Pour point 22 F D 97 ASTM test 16 6 F D 97 ASTM test 65 F D 97 ASTM test Tab 29 Cooling oil recommendation Cooling oils for applications in food processing SIGMA FLUID FG 460 FG...

Страница 26: ...8 1 Engine specification Engine specification EU emission level V Feature Specification Make model Kubota V 3307 CRT Exhaust gas after treatment 1 DOC DPF Engine control Electronic Fuel injection Common rail system Rated engine power hp 54 6 Speed at LOAD operation rpm 2400 Speed at IDLE operation rpm 1900 Type of fuel Diesel Fuel consumption in LOAD operation gal h 3 7 Engine oil consumption rela...

Страница 27: ... 4 Use only engine with low white ash build up Engine oils that do not conform to the above can shorten the useful life of the engine The use of unlisted engine oils requires prior authorization by KAESER Please contact an authorized KAESER service representative Viscosity For selecting the appropriate viscosity class you must take the ambient temperature at the installa tion site or the machine d...

Страница 28: ...ufacturer The following fuel specifications are approved Diesel fuels according to EN 590 0 0010 Sulphur EU Level IIIB and higher For the US market the use of extremely low sulphur diesel fuel is required by law Diesel fuels according to ASTM D975 0 0015 Sulphur EPA Tier 4 interim and higher Never store fuel in galvanized containers Biodiesel According to EN 590 and ASTM D975 a specific portion of...

Страница 29: ...s and industrial wastewater are not suitable Salts may promote corrosion or disruptive deposits Coolant quality Within the scope of further technical development new corrosion inhibitors antifreeze have been approved by the engine manufacturer Compared to the previously approved corrosion inhibitors antifreeze they feature the following ad vantages Fewer deposits in the engine cooling system Impro...

Страница 30: ...ion antifreeze and may damage the engine cooling system and consequently the engine Mixtures of different corro sion inhibitors antifreeze agents generally provide a lower performance than the specially balanced active components of one coolant type Therefore the use of different corrosion inhibitors antifreeze agent is only allowed after con sulting with and approval from the engine manufacturer ...

Страница 31: ...essed air quality Air treatment Compressed air quality Option designation Components Characteristics Abbreviation da Aftercooler Centrifugal separa tor cool and condensate free A da df Aftercooler Centrifugal separa tor Heat exchanger dry and warmed W da dd Aftercooler Centrifugal separa tor Filter combination dry and technically oil free F da dd df Aftercooler Centrifugal separa tor Filter combin...

Страница 32: ...des the data for the coolant pre heating system of the diesel engine 2 9 3 Option bb od Auxiliary electrical systems Power supply connection details Mains supply Value Mains voltage V 1 phase N PE 230 Frequency Hz 60 Supply cable cross section AWG Cu multicore 16 User s fusing A 16 Tab 44 Power supply connection details Diesel engine coolant pre heating Coolant pre heating device Value Voltage V 2...

Страница 33: ... 0 Rated current A single phase 30 0 21 7 32 6 21 0 45 0 Rated current A Short circuit 0 3s 170V 300 0 260 0 330 0 330 0 420 0 Power factor cos phi 0 8 1 Frequency Hz 50 Speed rpm 3000 Distortion factor 5 Type Synchronous internal pole electronically controlled Enclosure protection IP 54 Tab 47 Generator specification Reduced compressed air flow rate Maximum working pres sure psi 100 145 175 203 S...

Страница 34: ...category G3 Voltage adjustment range 5 Static voltage deviation 1 Maximum dynamic voltage drop 15 Maximum dynamic voltage rise 20 Maximum voltage settling time ms 1500 Maximum voltage asymmetry 1 Tab 51 Generator operating limits Maximum power loading by consumers Resistive consumers include lamps and heaters for example Electric motors and transformers are inductive consumers Nominal rating condi...

Страница 35: ...uctive consumers kW Rated power per phase 3 5 3 5 Rated power total 10 5 5 0 10 5 5 0 5 0 Tab 53 Maximum single phase mains loading Power reduction at elevated ambient temperatures Ambient temperature F Generator power 86 Full power available 86 Reduction of 10 for each temperature rise of 50 F Tab 54 Power reduction at elevated ambient temperatures 2 9 5 Option oc GSM GPS unit Feature Specificati...

Страница 36: ...tions listed in this service manual Operate the machine only within its performance limits and under the permitted ambient condi tions Do not use compressed air for breathing purposes unless it is specifically treated Do not use compressed air for any application that will bring it into direct contact with food products unless it is specifically treated 3 3 Incorrect Use Improper usage can cause d...

Страница 37: ...d transport personnel possess the following qualifications are of legal age are familiar with and adhere to the safety instructions and sections of the service manual rele vant to transporting are trained and authorized in safe vehicle transporting are familiar with the safety regulations relating to handling motor vehicles and transport goods are able to recognize the possible dangers of motor ve...

Страница 38: ...machine repaired immediately 3 4 4 Taking the machine for general inspection To ensure safety on public roads every vehicle owner is obliged to have his vehicle inspected in regular intervals A trailer will be inspected to determine if it is road worthy and compliant with safe ty standards Take the machine as trailer to an approved inspection authority in specified intervals for general inspection...

Страница 39: ...llowing describes the various forms of danger that can occur during machine operation Exhaust fumes Exhaust gases from combustion engines contain carbon monoxide a color and odor less but highly toxic gas The inhalation of minute quantities can be lethal Furthermore diesel exhaust contains soot particles some of which are noxious Do not inhale exhaust fumes Park the machine in such a manner that t...

Страница 40: ...ut welding heat treatment or mechanical modifications to pressurized compo nents e g pipes and vessels as this influences the component s resistance to pressure The safety of the machine is then no longer ensured Compressed air quality The composition of the compressed air must be suitable for the actual application in order to pre clude health and life threatening dangers Use appropriate systems ...

Страница 41: ...tion if necessary The blowing off of the safety relief valve can be particularly loud Never generate compressed air without air consumers being connected Operating fluids materials The used operating fluids and materials can cause adverse health effects Suitable safety meas ures must be taken in order to prevent injuries Strictly forbid fire open flame and smoking Follow safety regulations when de...

Страница 42: ...with motor vehicles and the trans port of goods Ensure that no persons are on the machine when transporting Transport as trailer Non compliance with the basic rules for a safe trailer operation may cause severe accidents during machine transport The maximum permissible load for the towing vehicle coupling and the maximum coupling load given for the machine must not be exceeded Avoid causing a shif...

Страница 43: ...had to be removed please use only new self locking nuts when instal ling Avoid jerking when lifting as this may damage components Loads must be slowly lifted and carefully set down Never allow the load to hang from the crane longer than necessary The following are forbidden Air transport of the machine by slinging beneath a helicopter Dropping the machine by parachute 3 5 2 2 Installation The oper...

Страница 44: ...tting Do not place additional loads on the machine e g excavator bucket as anti theft measure 3 5 2 3 Commissioning operation and maintenance During commissioning operation and maintenance you may be exposed to dangers resulting from e g electricity pressure and temperature Careless actions can cause accidents with severe ad verse effects for your health Allow maintenance work to be carried out on...

Страница 45: ...pressed air hoses are de pressurised before disconnecting from the machine Secure the open end of an air hose before applying air pressure An unsecured hose may whip and cause injury At working pressures 100 psi compressed air hoses should be secured by a cable to their respective outlet valves Connect and operate only suitable air tools The air tools must meet the set output pressure of the machi...

Страница 46: ...ces Safety devices ensure safe working with the machine Do not change bypass or disable safety devices Regularly check safety devices for their correct function Do not remove or obliterate labels and notices Ensure that labels and notices are clearly legible Further information More information on safety devices is contained in chapter 4 5 3 7 Safety signs The tables list the various safety signs ...

Страница 47: ... or damage from open machine Operate the machine only when closed Transport the machine only when closed 330 331 332 Caution Hot surface Risk of burns caused by contact with hot components Do not touch the surface Let the machine cool down Wear long sleeved garments no synthetics such as polyester and pro tective gloves 1 Only portable machines 2 Only machines with option dc 3 Only machines with o...

Страница 48: ... with their man ufacturer s recommendations to verify that they reduce pressure in case of hose failure and will not nuisance trip with the hose and tool combinations in use 440 Danger Compressed air quality Injury and or contamination can result from breathing compressed air Contamination of food can result from using untreated compressed air for food processing Never breathe untreated compressed...

Страница 49: ... Serious injury or death may result from uncontrolled movement when the unit is not safeguarded by chocks Always fix chock for proper storage Always replace missing chock immediately 550 Danger Uncontrolled tensioning of the breakaway cable Danger of accident caused by travelling with the trailer parking brake ap plied Never attach the breakaway cable to anything but the tow coupling to prevent un...

Страница 50: ...r rising oil consumption oil content for pure air Check cooling oil level Run the machine only with proper cooling oil level 282 Danger Explosive hydrogen gas Severe injury or death could result from exploding gas Keep flames sparks and other sources of ignition away 283 Warning Battery contains acid Severe injury result from contact with battery acid Do not allow battery acid to contact eyes skin...

Страница 51: ...st only be operated with the engine stopped Do not use the battery isolating switch as a main or emergency switch Tab 60 Safety signs 3 8 Noise control requirements Tampering with the noise control system is prohibited Federal law prohibits the following acts or causing thereof The removal or rendering inoperative by any persons other than for purposes of maintenance repair or replacement of any d...

Страница 52: ...otective measures remain effective or create another protective measure that is effective Adjust the protective measures accordingly if the generator feeds a different network Only a qualified electrician is allowed to carry out work on the generator or generator control box The electrician is responsible for the effectiveness of the protective measures provided Do not use the generator for feedin...

Страница 53: ...nel Insulation monitor function check Annual inspection by trained and authorised electrician Inspect the generator and generator control cubicle for mechanical damages Inspect the protective conductor Measure the dielectric resistance Measure the substitute leakage current Test the generator functionality Test the proper functioning of the generator fan and clean if required Clean the cooling air...

Страница 54: ...fore reuse If inhaled Fuel and oil vapours impair breathing Clear the respirator tract from fuel or oil vapour Any difficulty with respiration seek immediate medical help If swallowed Wash out the mouth immediately Do not induce vomiting Seek medical aid 3 11 Warranty This operator manual contains no independent warranty commitment Our general terms and con ditions of business apply with regard to...

Страница 55: ...ities where applicable Concerned modules include Engine Fuel system Exhaust system Chassis if available Compressor Pressure bearing components e g valves vessels pipelines Remodeling or modifications can have the result that the interaction of the individual modules ac cording to regulations is no longer ensured Thus the prerequisites required for approval by the authorities may no longer be given...

Страница 56: ...tore and dispose of operating materials and replaced parts in accordance with local environ mental protection regulations Observe relevant regulations This applies particularly to parts contaminated with fuel oil coolants and acids 3 Safety and Responsibility 3 13 Environmental protection 42 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 57: ...ywork is not suitable for the following uses Persons walking standing or sitting on the machine Use as a resting place or storage of any kind of load Pinch hazard Risk of serious pinch injury to fingers when closing doors and covers Work with caution Wear protective gloves as necessary Safe and reliable operation is only ensured when the bodywork is closed The wing doors are provided with handles ...

Страница 58: ... with proportional controller 11 Instrument panel cover closed Fig 5 Left hand door opened 12 Fan 13 Heat protection exhaust pipe 14 Battery isolating switch 15 Control cabinet 16 Inlet valve 17 Airend 18 Lifting eye cover 19 Lifting eye 20 Compressor air filter 21 Heat protection diesel particulate filter 22 Engine air filter 4 Design and Function 4 2 Machine layout 44 Operator Manual Portable Ro...

Страница 59: ...olating switch 15 Control cabinet 17 Compressor block 19 Lifting eye 20 Compressor air filter 22 Engine air filter 23 Battery 24 Compressor oil filter 25 Diesel particulate filter 26 Safety valve 27 Air distributor 28 Exhaust silencer 4 3 Machine function Machine function without options Item numbers correspond to the pipe and instrument flow diagram P ID in chapter 13 2 4 Design and Function 4 3 ...

Страница 60: ...This direct cooling in the compression chamber ensures a very low airend discharge temperature Cooling oil recovered from the compressed air in the oil separator tank 5 gives up its heat in the oil cooler 20 The oil then flows through the oil filter 21 and back to the point of injection Air pressure within the machine keeps the oil circulating A separate pump is not necessary A thermostatic valve ...

Страница 61: ... The pressure in the oil separator tank remains constant The engine runs at minimum speed RUN ON PHASE READY Standstill shut down The inlet valve closes The venting valve opens to depressurize the machine Machine cools down The engine stops 4 4 2 MODULATING control The control system regulates the volume of air generated to match the actual demand The ma chine keeps the working pressure constant b...

Страница 62: ...arm occurs The SIGMA CONTROL SMART saves the alarm message in its event memory Further information Further information on alarm messages at the controller is provided in chapter 9 2 1 4 5 2 Further safety devices The following safety devices are provided and may not be modified in any way EMERGENCY STOP push button The EMERGENCY STOP push button is for immediate shut down of the machine The en gin...

Страница 63: ...ire protection battery discharge protection Danger of short circuit Damage to the machine s electrical system is possible Use the battery isolating switch only when the machine is switched off Do not use the battery isolating switch as a main or emergency switch Fig 9 Battery isolating switch 1 Battery isolating switch 4 6 SIGMA CONTROL SMART control panel Fig 10 SIGMA CONTROL SMART operator panel...

Страница 64: ...T key Start the machine Flashes when ready to start Lights continuously when the engine is run ning Tab 61 Instrument panel keys and displays Further information For more information about the controller s functionality please see the separate SIGMA CONTROL SMART user manual 4 7 Exhaust gas after treatment The exhaust from a diesel engine contains invisible particles that are dangerous to health S...

Страница 65: ...l unit Exhaust gas return Exhaust gas recirculation is a measure to reduce the emissions of nitrogen oxides At high com bustion temperatures damaging nitrogen oxides NOx increasingly develop in the engine To re duce these levels the combustion temperature must be lowered The cooled and controlled ex haust gas recirculation circulates a portion of the exhaust gas back to the inlet side of the engin...

Страница 66: ...regeneration of the diesel particulate filter Diesel particulate filter DPF The diesel particulate filter is used for reducing the particulate present in the diesel engine exhaust fine solids and mostly soot Nearly all of these particles are trapped in the filter and burnt to CO2 at high exhaust gas temperature At a low exhaust gas temperature when the particulate does not burn spontaneously a pre...

Страница 67: ... 10 K above the ambient temperature The exchange of heat lowers the compressed air temperature and the water and oil mist contained in the air precipitates to condensate Most of the moisture carried in the air is removed in the after cooler This condensate mixed with oil particles has to be drained by a separator 4 8 1 2 Option da Centrifugal separator A centrifugal separator is used to isolate th...

Страница 68: ...ssed air quality with without heat exchanger 4 8 1 5 Option dd Filter combination To obtain oil free compressed air the dried compressed air passes through a pre filter and micro filter combination and emerges oil free and free from solid particles 4 8 1 6 Option dc Fresh air filter Compressed air from oil injected compressors may not be used directly as breathing air The concentration of contamin...

Страница 69: ...lter can be used Further information See DIN EN 12021 for more information regarding permissible limit values for hazardous contami nants in breathing air 4 8 1 7 Option ea ec Tool lubricator Compressed air containing lubricating oil is needed for the lubrication of certain air tools The tool lubricator introduces a fine oil mist into the compressed air for this purpose A metering valve on the lub...

Страница 70: ...14 Principle tool lubricator 1 Compressed air input 2 Oil tank 3 Tool oil output 4 Tool lubricator top with filler plug 5 Filler plug with dipstick and integrated riser tube 6 Metering knob 4 Design and Function 4 8 Options 56 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 71: ...sm can be set in the SIGMA CONTROL SMART controller for automatic machine start The engine s starting battery must be sufficiently charged at any time in order for the drive engine to be started even after longer standstill times Use a battery charger 4 8 3 Option ba Low temperature equipment options Special equipment is provided for operation in extremely low temperatures This equipment assures t...

Страница 72: ...te flamma ble materials The spark arrestor prevents the exhaust silencer emitting any glowing fuel residue 4 8 5 Option ga Generator option A generator is installed to provide a power supply to electrical consumers The generator is driven from the engine by a drive belt A tensioning device automatically ensures optimum belt tension 4 8 5 1 Operating modes The compressor works with the normal flow ...

Страница 73: ...t delay Tab 64 Generator operating modes 4 8 5 2 Operating controls The switches fuses and outlet sockets for electrical consumers are located on the generator con trol box Individual consumers are connected only by these outlet sockets Generator 400 230 V 3 13 kVA Fig 15 Instrument panel generator control box 400 V three phase 1 Mode selector switch 2 Power socket 400 V 3 N PE 3 Power sockets 230...

Страница 74: ...control box 115 V AC 1 Generator control box 2 Power socket 230 V AC 2 phase PE 32 A 3 Power socket 230 V AC 2 phase PE 16 A 4 Mode selector switch 5 Generator main switch 6 Safety cut out 7 Safety cut out 8 Safety cut out with shunt opening release 4 8 5 3 Note when operating the generator Do not exceed the maximum supply system load When operating the generator do not exceed the maximum supply s...

Страница 75: ...enerator Before deactivating the generator carry out the following Switch off electrical consumers and unplug them one by one Switch off consumers drawing the highest current last Check that the protective covers on the power sockets are correctly closed Run the engine for a further 2 minutes after switching off the generator to allow the generator to cool down 4 8 6 Option ob od Start stop automa...

Страница 76: ...uck trailer platform Tab 65 Stationary machines Further information See chapter 13 3 for the dimensional drawings of machines with stationary frame designs 4 8 10 Option oe Closed floor pan option The machine is fitted with a closed floor pan catching liquids in the event of leaks Thus direct con tamination of the floor is prevented The closed floor pan Cannot catch all liquids contained in the ma...

Страница 77: ...or oil and coolant from engine and compressor Fig 19 Drain points for oil and coolant from engine and compressor 1 Engine oil drain device 2 Coolant drain oil cooler compressor 3 Coolant drain coolant cooler engine 4 Coolant oil drain oil separator tank com pressor 4 8 11 Option sg Pedestrian protection option The machine is fitted with a special protective guard that prevents pedestrians from bei...

Страница 78: ... not operate in areas in which specific requirements with regard to explosion protection are applied Keep suitable fire extinguishing agents on hand and ready for use Ensure that required ambient conditions are maintained Required ambient conditions may be A specific ambient temperature range Air composition at the installation site clean with no damaging contaminants e g dust fibers fine sand fre...

Страница 79: ...r intake cooling air 8 Ambient temperature too low Frozen condensate and highly viscous engine or compressor cooling oil can cause damage when starting the machine Use winter grade engine oil Use winter diesel fuel Use low viscosity compressor cooling oil 9 At ambient temperatures below 32 F follow the instructions in chapter 7 4 5 3 Option rx Machine with stationary frame structure Stationary mac...

Страница 80: ...nsport Damage 1 Check the machine for visible and hidden transport damage 2 Inform the carrier and the manufacturer in writing of any damage found 6 3 Perform regular maintenance on the chassis See the separate document Chassis Operating Manual for instructions regarding mainte nance on the chassis 6 4 Option rx Installing a machine with stationary frame superstructure on a truck platform For safe...

Страница 81: ...The machine s SIGMA CONTROL SMART controller is connected to the customer s control system and is ready to start in automatic mode 6 6 Option od Electrical connection of the battery charger A battery charger is used to ensure trickle charging of the starter batteries for the machine s start stop device at all times This battery charger must be connected to the user end power supply net work This b...

Страница 82: ... 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 7 2 Before initial start up or recommissioning Incorrect or improper commissioning can cause injury to persons and damage to the machine 7 2 1 Instructions to be observed before commissioning or recommissioning The initial start up of every machine takes place at the factory Every machine is also given a trial run and passes a ...

Страница 83: ...sures for recommissioning the compressor after a long period of storage 7 3 Checking installation and operating conditions Check and confirm all the items in the checklist before starting the machine Check See chapter Confirmed Are the operators fully conversant with safety regulations Have all the positioning conditions been fulfilled 5 Is there sufficient cooling oil in the separator tank 10 6 1...

Страница 84: ...with the batter ies of another vehicle or engine driven machine Material Jumper cables Precondition The machine is disconnected from the towing vehicle and safely parked Fire and explosion hazard Short circuit currents caused by short circuited battery Shorted batteries can catch fire or explode Battery casing may crack and allow acidic fluid to spray out Observe the instructions provided with the...

Страница 85: ...Observe the instructions provided with the battery jumper cables Keep jumper cables away from rotating parts Avoid short circuits due to incorrect poling and or bridging with tools Do not bend over the batteries when attaching jumper cables Do not attempt to start the machine if its battery is frozen Allow the battery to thaw first Do not try to start the machine with a boost charger 2 Comply with...

Страница 86: ...5 minutes This is important in particular for fully discharged batteries In the beginning they will only pick up little current and have a high internal resistance Any voltage peaks occurring in the engine generator in this state can be attenuated only by the batteries of the assisting vehicle In particular the engine electronics of the machine are sensitive to overvoltages and could be damaged ea...

Страница 87: ...er of fatal injury from electric shock Serious injury or death can result from a short circuit in the electrical equipment The power cable for the electrical equipment may only be plugged into an electrical socket fitted with a protective earth Have the electrical equipment and associated wiring checked according to the mainte nance schedule 2 Connect the power cable with the user s power outlet F...

Страница 88: ...de selector switch 3 Test button with earth leak warning lamp for insulation monitoring 4 Mains circuit breaker Circuit breaker designed as automatic circuit breaker with shunt trip 5 Three phase AC power sockets 6 Single phase AC power sockets 7 Initial Start up 7 6 Activating the generator 74 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 89: ... are given on the label attached to the generator control box DANGER Electrical power Risk of fatal injury caused by contact with live components Test the mains circuit breaker each day while the machine is running The generator may only be operated if the mains circuit breaker is functioning correctly Checking the safety cut out Switch on the mains circuit breaker for the generator Press and hold...

Страница 90: ...ric shocks burns or death Work on electrical equipment may only be carried out by authorized electricians Safe working with compressed air tools and hoses Open pressurized compressed air hoses move erratically and can cause serious injury to people Pressurize compressed air hoses only after the tool has been connected Do not pressurize open compressed air hoses Detach compressed air hoses only aft...

Страница 91: ... in chapter 3 5 8 2 Starting and stopping Precondition No personnel are working on the machine Service doors and panels are locked Fig 26 Starting instruments 1 Instrument panel cover with adhesive la bel providing brief instructions 2 Operating panel of the SIGMA CONTROL SMART controller 3 Controller ON OFF switch 4 Compressed air outlet pressure gauge 5 EMERGENCY STOP push button 6 Menu bar navi...

Страница 92: ...uctions Brief instructions containing symbolic information on starting and stopping are attached at the in side of the instrument panel cover Starting sequence Fig 28 Brief instructions on starting procedure Open the instrument panel cover and follow the brief instructions on the starting procedure at tached at the inside 8 Operation 8 2 Starting and stopping 78 Operator Manual Portable Rotary Scr...

Страница 93: ...Y STOP push button 1 EMERGENCY STOP push button locked out The machine cannot be stopped quickly in an emergency Check the function of the EMERGENCY STOP push button Do not operate the machine if the EMERGENCY STOP push button does not work 2 Push the EMERGENCY STOP push button The EMERGENCY STOP push button cannot be pressed or does not engage Defrost the EMERGENCY STOP push button 3 Disengage th...

Страница 94: ...ge Do not use cold start sprays Preparing the start 1 Open the control panel cover 2 Switch the Controller ON OFF key to ON The controller boots up and the operating indicators appear on the display The Ready indicator flashes if the controller has no fault Starting the engine Press the START button The machine automatically preheats the preheating time depends on the ambient temper ature The engi...

Страница 95: ...ressed air Precondition Specified value for the engine coolant temperature ECT is not attained Press LOAD IDLE key The load demand is saved The engine runs up As soon as the specified engine coolant temperature ECT is attained the machine auto matically switches to LOAD and is ready for operation 8 2 4 Setting the compressed air discharge pressure The compressed air discharge pressure can be modif...

Страница 96: ...e main menu Fig 31 Quick access adjustment compressed air output pressure 1 Symbol for setting the compressed air discharge pressure 2 Set value 1 Press Up or Down for more than two seconds and release The display immediately jumps to the line for Setting the compressed air discharge pressure The Settings menu has a flashing frame 2 Press the Up and or Down keys to select the required pressure The...

Страница 97: ... Press Up or Down until all lines of the Settings menu no longer have a frame 2 Press Enter briefly Jump back to the menu bar the Settings menu symbol receives a black background The modification of the pressure setting at the display can be blocked upon the entry of the Customer password password level 1 The last setting of the compressed air discharge pressure is retained 8 2 5 Shutting down the...

Страница 98: ...OST after shut down the restart inhibitor is activa ted and is indicated by the timer counting down from 20 seconds Switch the controller off 1 Memory fault Damage to the machine electronics and or controller is possible Shut down the controller only after the engine control unit has completed save process 2 Wait for approx 30 seconds until saving is complete 3 Switch off the Controller ON OFF key...

Страница 99: ...nter key The machine can now be restarted 8 3 Confirming alarm and warning messages The information evaluated in the controller is stored in the event memory The warning and alarm messages are shown on the display The message is stored in the controller s event memory at the same time 8 3 1 Confirming alarm messages An alarm message is displayed and the machine is shut down and cannot be restarted...

Страница 100: ...ing the maintenance timer see the sepa rate user manual of the SIGMA CONTROL SMART 8 4 Operating the options Comply with all instructions 8 4 1 Option ob Operating the machine with the Automatic start stop option If you purchased a machine with the Automatic start stop option the operator can select between running the controller in automatic or manual mode The machine is factory set for manual op...

Страница 101: ... If the starting sequence fails or is interrupted by pressing the EMERGENCY STOP push button the re start inhibitor is activated for 20 seconds The display shows the re maining time before another start can be attempted Further information For temperature settings see chapter 2 7 4 8 4 1 1 Suspend automatic mode for operating cycle forced manual operation The automatic operation can be cancelled w...

Страница 102: ...oller off 1 Memory fault Damage to the machine electronics and or controller is possible Shut down the controller only after the engine control unit has completed its save process 2 Wait for approx 30 seconds until saving is complete 3 Switch off the Controller ON OFF switch Further information Please see the separate operating manual of the SIGMA CONTROL SMART for details on chang ing the paramet...

Страница 103: ...re of the air consumers and the supply hoses The metering valve controls the flow of oil into the air Clockwise adjustment reduces the oil flow Counter clockwise adjustmen increases the oil flow 1 Set the required oil flow 2 Close the access door Further information Fill the tool lubricator with suitable oil see chapter 10 15 1 Shutting off lubricating oil 1 Close the shut off valve 2 Close the ac...

Страница 104: ...4 6 F above ambient temperature to approx 185 F Open the left hand door 8 4 4 1 Option da df Selecting either B or A compressed air quality You can choose between the following options provided for compressed air treatment Condensate free and also heated compressed air Compressed air quality B Condensate free compressed air only Compressed air quality A Heat exchanger shut off valve Compressed air...

Страница 105: ...tic valve oil filter Open the shut off valve at the heat exchanger position I red marking Result The cooling oil flows directly from b to c The direct connection between a and c is closed The oil compressed air heat exchanger is part of the compressor s oil circuit The compressed air fed through the heat exchanger is heated by the hot cooling oil of the compressor Condensate free and heated compre...

Страница 106: ...ween b and c is closed The bypass line bridges the oil compressed air heat exchanger and is not part of the compressor s oil circuit The compressed air fed through the heat exchanger is not heated Only condensate free compressed air is then available at the compressed air distributor Close the door 8 4 4 2 Option da dd df Selecting either G or F compressed air quality You can choose between the fo...

Страница 107: ...eactivating the heat exchanger For details about the 3 way cock see Fig 36 item 7 Close the shut off valve at the heat exchanger position 0 blue marking Result The cooling oil flows from a to c b is closed The bypass line bridges the oil compressed air heat exchanger and is not part of the compressor s oil circuit The compressed air fed through the heat exchanger is not heated Technically oil free...

Страница 108: ...eed The Oil separator tank OST is vented The machine cools down After running about 2 minutes in IDLE the generator has cooled down enough so that the engine can be stopped 8 5 Cleaning the machine after operation Material High pressure cleaner Precondition The machine is switched off The machine has cooled down The machine is fully vented the pressure gauge reads 0 psig All compressed air consume...

Страница 109: ... of open flames or sparks Do not allow fuel to spill or overflow Do not smoke Follow all instructions carefully 8 6 1 Use the correct type of fuel The use of incorrect fuels in modern diesel engines may in the most serious cases result in a total loss of the injection system and engine In the worst case scenario irreparable damage occurs when a modern diesel engine is started with petrol or premiu...

Страница 110: ...he fuel tanks must be filled exclusively with liquid fuel of the correct type and the recommended specification A label placed on the fuel tank in the vicinity of the filler neck indicates the correct fuel type see Figure 37 Operating the machine with the incorrect fuel type will result in damage to the injection sys tem and the drive engine Arrange for the fuel tank to be emptied and cleaned Arra...

Страница 111: ...itched off The machine is standing level The machine is fully vented the pressure gauge reads 0 psig The machine has cooled down All compressed air consumers are disconnected and the air discharge valves are open The battery isolating switch is switched off The selected fuel meets the requirements specified in Table 72 1 Open the right hand door 2 Loosen and remove the fuel tank cap 3 Insert the d...

Страница 112: ...switched off The selected fuel meets the requirements specified in Table 72 1 Open the right hand door 2 Loosen and remove the fuel tank cap 3 Insert the funnel into the filler port 4 Carefully pour the contents of the canister into the funnel 5 Do not allow any fuel to spill or overflow 6 Fill the tank to the maximum fill level marking Sufficient expansion volume remains 7 Remove the funnel 8 Clo...

Страница 113: ...t on the controller factory settings and individu al equipment with which the machine is provided 9 2 1 Alarm messages on the controller machine off Fault with automatic deactivation of the machine You must acknowledge the alarm message upon correction of the fault before you can re start the machine Further information Further information on the acknowledgement of alarm messages can be found in C...

Страница 114: ...ed X X 1150 Fault ECU other faults Have checked X X 1151 Fault ECU SCS com munication Have it checked X X 1160 Fault rail pressure sen sor Have checked X X 1161 Fault speed sensor Have checked X X 1162 Fault drive engine speed high Have it checked X X 1164 Fault fuel system Have it checked X X 1165 Fault drive motor engine speed low Have checked X X 1170 Fault automatic start mode fault Have it ch...

Страница 115: ...300 Fault PLC memory er ror Have it checked X 1302 Fault PLC HMI commu nication Have it checked X 1303 Fault PLC temperature high Check setup conditions Allow the machine to cool down 5 2 1304 Fault PLC power sup ply Have it checked X 1306 PLC ECU communica tion fault Have checked X 1310 Fault Fault in Watch dog Have it checked X 1311 I O module fault Have it checked X SW specialised workshop KS K...

Страница 116: ...ssages and troubleshooting in General faults 9 2 2 Warning messages on the controller The machine is not shut down In the case of an over temperature warning the machine switches automatically to IDLE mode to cool down The warning message must be confirmed after remedying the fault Further information Further information on the acknowledgement of warning messages can be found in chapter 8 3 Messag...

Страница 117: ... UM SCS SW Specialized workshop KS KAESER SERVICE DPF Diesel particulate filter ECU Electronic Control Unit UM SCS Separate user manual for the SIGMA CONTROL SMART controller Tab 77 Warning messages and measures relating to the engine Message codes range 3200 3299 Compressor unit warnings Code Meaning Remedy See chapter Where can I get help SW KS 3200 Warning ADT high Check setup conditions Allow ...

Страница 118: ...lt Have it repaired changed X Fuel tank empty Fill up the fuel tank Airlock in the fuel line between fuel tank and injector pump Bleed the fuel line see chap ter 10 4 3 Fuel filter clogged Clean or replace see chap ter 10 4 3 Fuel line broken Have it checked X Defective control fuse or relay Have it repaired or replaced if necessary X X Discharge temperature too high Have it checked X SIGMA CONTRO...

Страница 119: ... changed X SW Specialized workshop KS KAESER SERVICE Tab 81 Alarm engine does not reach full speed 9 4 Analysing compressor faults and alarms 9 4 1 Working pressure too high Possible cause Measure Where can I get help SW KS Proportional controller defective Have repaired or replaced if necessary X Inlet valve does not close Check the controller control line and inlet valve and replace if necessary...

Страница 120: ...cartridge heavily clogged Change see chapter 10 6 6 SW Specialised workshop KS KAESER SERVICE Tab 83 Fault working pressure too low 9 4 3 Safety valve blows off Possible cause Measure Where can I get help SW KS Oil separator cartridge heavily clogged Change see chapter 10 6 6 Inlet valve does not close Check the controller control line and inlet valve and replace if necessary X Safety valve maladj...

Страница 121: ...ooling fan defective Have it repaired X X Ambient temperature too high See installation conditions in chapter 5 2 SW Specialised workshop KS KAESER SERVICE Tab 85 Fault machine overheating 9 4 5 Too much oil residue in the compressed air Possible cause Measure Where can I get help SW KS Oil separator cartridge oil return line of compressor clogged Clean the oil separator cartridge dirt trap or rep...

Страница 122: ...enerator faults and alarms 9 5 1 No voltage or too low a voltage from the generator Possible cause Remedy Where can I get help Specialized workshop KAESER Service Defective drive belt Have replaced X X Generator regulator defective Have repaired X X Overload protection switch trig gered because of overload or defect Check the power requirement of the connected consumers and reduce if necessary che...

Страница 123: ...a voltage from the generator 9 5 2 Generator voltage too high Possible cause Remedy Where can I get help Specialized workshop KAESER Service Generator regulator defective Have repaired X X Engine speed too high Have reset to rated speed X X Tab 90 Fault Generator voltage too high 9 Fault Recognition and Rectification 9 5 Generator faults and alarms No 901783 08 USE Operator Manual Portable Rotary ...

Страница 124: ... 91 Advise others that the machine is being serviced Before switching on make sure that nobody is working on the machine all protective guards and cover panels are attached all doors canopy and panels are closed all tools have been removed from the machine Do not perform any checks or maintenance while the machine is running The access doors are held up by gas struts Check that the doors remain op...

Страница 125: ...code of the service task are displayed below Upon maintenance the maintenance interval counter must be reset Read the message code from the controller s display 10 2 1 Evaluating the maintenance message Determine any due maintenance tasks using the table below and perform the maintenance ac cording to the maintenance schedule shown in chapter 10 3 4 1 Code Meaning Remedy see chapter Message code r...

Страница 126: ...iginal components with average operating conditions In adverse conditions e g oil and filter changes perform maintenance work at shorter intervals Adverse conditions are e g poor fuel quality high low temperatures a lot of dust frequent use Adjust the maintenance intervals with regard to local installation and operating condi tions Logging all maintenance work This enables the frequency of individ...

Страница 127: ... the following schedule Component Task E10 E50 See Chapter Note Engine Check the fuel lines and clamps If necessary tighten the hose clamps X 10 4 8 KS SW Option ga Generator Check adjust belt tension X 10 15 6 E10 after the first 10 operating hours E50 after the first 50 operating hours KS Contact KAESER SERVICE SW Contact specialized workshop Tab 93 Maintenance tasks on the machine after commiss...

Страница 128: ...0 it is recommended to change the pressure hoses for the compressor after 6 years Assembly Task Daily A250 A500 A1000 A1500 A2000 A3000 A36000 See Chapter Note Engine Clean dust evacuator valve on engine air filter X 10 4 2 Check engine air filter mainte nance indicator X 10 4 2 Check engine oil level X 10 4 4 Clean engine air filter X 10 4 2 Replace the engine oil X 10 4 6 Replace the engine oil ...

Страница 129: ...ice cable connections X 10 4 9 Change the oil separator ele ment X 10 4 10 Have venting valve of crankcase checked X KS SW Exhaust gas treatment Check the exhaust system for leaks including the exhaust gas after treatment components X Service the exhaust gas after treatment components X 10 5 Arrange for the DPF to be cleaned X KUBOTA Arrange for all lines to and from the DPF to be checked X KUBOTA...

Страница 130: ...ridge in oil separator tank X 10 6 6 Safety functions Check EMERGENCY STOP de vice X 10 14 1 Arrange for EMERGENCY STOP device to be tested X KS SW Arrange for safety valve s to be checked X 10 14 2 KS Arrange for excess temperature safety shutdown to be tested for proper function X 10 14 3 KS Bodywork chassis Check wing doors X 10 9 KS Check screw connections X 10 8 Check sound insulation materia...

Страница 131: ...rkshop DPF diesel particulate filter Tab 95 Regular machine maintenance tasks 10 3 4 2 Maintenance schedule options Carry out maintenance tasks according to the following schedule The maintenance work marked with in the tables must additionally be carried out every 6 months if the annual operational performance is more than 500 operational hours Option Task Daily A250 A500 A1000 A2000 A20000 See c...

Страница 132: ...on ga Generator Carry out visual check of drive belt X 10 15 6 Have the generator and genera tor control box checked X 13 9 EL Replace the drive belt X 10 15 6 Have the generator bearings checked X KS SW Have the generator bearings changed X KS SW Option oe sealed floor pan Check the machine interior for liquid accumulations and drain if required X 10 15 7 EL qualified electrician KS Contact KAESE...

Страница 133: ...ely with run ning water Wear protective glasses and gloves Insufficient coolant in the cooling circuit can damage the machine Insufficient coolant will cause the engine to overheat Overheating can result in significant damage to the engine Check the coolant level daily Top up the coolant as necessary Open the right hand access door 10 4 1 1 Checking coolant level The coolant level in the engine co...

Страница 134: ...eze Unscrew and remove the expansion tank filler cap 5 Performing a visual check The coolant should be checked for discolouration and any floating particles flocculation Take a coolant sample and analyse it If the coolant is heavily discoloured and or contains floating particles Change the coolant Measuring the concentration of the antifreeze An instrument e g refractometer is used to check the an...

Страница 135: ...rosive at engine operating temperatures Water alone does not offer sufficient protection from boiling or freezing of the coolant To protect against corrosion and raise the boiling point the coolant must remain in the cooling sys tem throughout the year The maximum permissible service life for the coolant is 3 years An adhesive label with the recommended mixture ratio for the coolant is fitted by t...

Страница 136: ...ld not be permitted to fall below 33 Replenishing solely with water dilutes the antifreeze concentration and is therefore prohibi ted Ensure that there is sufficient space for the coolant to expand without overflowing when hot Precondition The battery isolating switch is turned off 1 Twist and remove the coolant expansion tank filler cap 2 Mix a quantity of coolant according to the table and reple...

Страница 137: ...coolant cooler quick release coupling 6 4 Place the free end of the hose in the receptacle and secure 5 Open the shut off valve 7 and catch the draining coolant 6 Close the shut off valve and remove the drain hose 7 Screw on the filler cap 8 Close the door Dispose of used coolant in accordance with environmental protection regulations Draining the coolant closed floor pan stationary machine On sta...

Страница 138: ...oolant in accordance with the applicable environmental protection regu lations Removing scaling from inside the coolant cooler After extended periods of use scaling may form inside the cooling circuit and in particular in the coolant cooler Due to the resulting reduction in heat transfer the engine may overheat 1 Scaling in the cooling circuit Damage caused by engine overheating Use a cooler clean...

Страница 139: ... Material Compressed air for blowing out Spare part if required Cleaning cloth Precondition The machine is switched off The machine is fully vented the pressure gauge reads 0 psig The machine has cooled down All compressed air consumers are disconnected the discharge valves are open Damaged air filter insert Engine wear from intake of contaminated air Do not try to clean the filter element by stri...

Страница 140: ...r 2 Red zone indicator scale 3 Indicating piston of the maintenance indi cator 4 Reset knob of the maintenance indicator 5 Filter element main filter element 6 Retaining clip 7 Filter cap 8 Safety element Check the air filter maintenance indicator If the yellow piston has reached the red zone Clean or replace the filter element Air filter maintenance cleaning the filter element These tasks must be...

Страница 141: ...skets are sealed 6 Replace the cap and secure with the clips Replacing the safety element These tasks must be carried out every third time the air filter is maintained 1 Remove the safety element and dispose of it 2 Use duct tape to seal off the engine air intake port to prevent ingress of dirt 3 Remove the tape after the filter housing has been cleaned 4 Fit the new safety element 5 Insert the cl...

Страница 142: ... switch is turned off Fire hazard from spontaneous ignition of fuel Serious injury or death could result from the ignition and combustion of fuel Allow no open flames or sparks at the place of use Ensure that the maximum ambient temperature is not exceeded at the place of use Shut down the engine Wipe up escaped fuel Keep fuel away from hot machine parts Fig 45 Service fuel system 1 Fuel filter 2 ...

Страница 143: ...fuel system has been bled and allow to run for at least 5 mi nutes in IDLE 9 Open the right hand access door 10 Check the fuel prefilter for leaks Fuel has escaped Re tighten filter cartridge and all screw connections 11 Close the door 10 4 3 2 Fuel pre filter maintenance Emptying the fuel water separator The fuel pre filter is equipped with an integrated water separator Contaminants in the water ...

Страница 144: ...ptacle beneath the fuel pre filter housing 2 Unscrew the draining stopper on the bottom of the filter cartridge 2 turns max and drain wa ter and contamination 3 Close the draining stopper 4 Close the door Warning must be acknowledged after the water separator has been emptied Precondition The water separator is drained Confirm the warning with the Enter key The mixture of fuel and water and any ma...

Страница 145: ... seal of the draining stopper Seal damaged replace seal 8 Screw the draining stopper to a new filter cartridge 9 Clean the sealing faces of the filter cartridge and filter head with a lint free cloth 10 Mount the filter cartridge to the filter head Moisten the sealing faces of the new filter cartridge with some fuel Manually screw the filter cartridge to the filter head clockwise until seal is tig...

Страница 146: ...lter head clockwise until seal is tight Continue to manually turn until the filter cartridge is seated tightly to turn approxi mately 5 Open the left hand door 6 Turn on the battery isolating switch 7 Close the doors The fuel system must be bled after the filter cartridge has been changed Dispose of fuel and any materials and components contaminated with it in accordance with environmental protect...

Страница 147: ...stick A Mark for maximum oil level B Mark for minimum oil level 1 Open the left hand door 2 Withdraw the dipstick wipe with a lint free cloth and insert fully 3 Withdraw the dipstick once more and read off the oil level Oil level between both markings Oil level OK The level has reached the minimum level or is below the mark Replenish engine oil 4 Close the door The marked maximum oil level should ...

Страница 148: ...il level Replenish engine oil 4 Replace the plug in the filler port 5 Turn on the battery isolating switch 6 Close the door Starting the machine and performing a test run 1 Switch the machine on and run it in IDLE mode for approx 5 minutes 2 Shut down the machine 3 Wait until the machine has automatically vented Pressure gauge reads 0 psig 4 Open the right hand access door 5 After approximately 5 ...

Страница 149: ...ing and gloves Draining the engine oil machines with chassis In machines with chassis no stationary machine the engine oil is drained directly at the ma chine s oil pan This is done from a drain valve with the aid of a separate drain hose Fig 52 Draining the engine oil 1 Oil filler neck cover engine oil 2 Engine oil sump 3 Drain hole in the floor pan 4 Drain hose with quick release coupling 5 Oil ...

Страница 150: ... a hose line which is screwed into the drain opening of the engine block and closed with a shut off valve The hose is sealed with a screwed sealing plug at the drain end Fig 53 Draining the engine oil stationary machine 1 Screw plug 2 Engine oil drain 3 Shut off valve ball valve I open 0 closed 4 Oil filler neck cover engine oil 5 Engine oil sump 1 Open the left hand door 2 Remove the oil filler c...

Страница 151: ...off Danger of burns from hot components and escaping engine oil Wear long sleeved clothing and gloves Fig 54 Change the oil filter 1 Oil filter 2 Direction of rotation to unscrew the filter 1 Open the right hand access door 2 Prepare a receptacle 3 Use a filter wrench to loosen and unscrew the filter Catch any escaping oil 4 Carefully clean sealing surfaces using lint free cloth 5 Lightly oil the ...

Страница 152: ...erial Wrench Suitable clamping lever short thin rod Spare part Precondition The machine is switched off The machine is fully vented the pressure gauge reads 0 psig The machine has cooled down All compressed air consumers are disconnected and the air outlet valves are open The battery disconnect switch is turned off Beware of rotating pulleys and moving belts There is danger of serious injury from ...

Страница 153: ...for cracks fraying or stretching When damaged or worn Replace the drive belt immediately Check the belt seating Fig 56 Checking the drive belt seating 1 Belt pulley 2 Drive belt 3 Pulley guidance groove Check the drive belt seating Belt is positioned too deeply in the guidance groove Replace the drive belt immediately 1 Replace the belt guard 10 Maintenance 10 4 Drive engine maintenance No 901783 ...

Страница 154: ...y checking the belt tension A Drive belt testing position Compressive load approximately 22 lb Play approximately 0 4 0 5 in 1 Check belt tension by hand see Fig 57 2 Increase the tension on a loose belt 3 Replace the belt guard 4 Turn on the battery disconnect switch 5 Close the doors 10 4 8 3 Tension the belt The drive belt is tensioned via the screw fastening of the alternator 10 Maintenance 10...

Страница 155: ...ever 6 Check the belt tension see Fig 57 Belt tension too low Press the alternator further into arrow direction Belt tension too high Slightly swivel the alternator against the arrow direction 7 Replace the belt guard 8 Turn on the battery disconnect switch 9 Close the doors 10 4 8 4 Replace the drive belt For machines with alternator remove the alternator drive belt before replacing the drive bel...

Страница 156: ... wear Dirty pulley Clean pulley Worn pulley Have the pulley changed Installing a drive belt 1 Push the new drive belt through the service opening of the fan casing and lift it over the fan blades 2 Push the drive belt through the fan guard opening in direction of the belt pulleys 3 Manually route the drive belt over the pulleys without using force 4 Tension the drive belt Ensure that the drive bel...

Страница 157: ...afety signs is attached to the battery Fig 60 Safety signs warning labels on the battery Take heed of any safety signs on the battery warning label The individual safety signs have the following meaning 1 Fire sparks open flame and smoking are forbidden 2 Eye and face protection must be worn because of the danger of acid burns 3 Keep children well away from batteries and acids 4 Wear protective gl...

Страница 158: ...el Voltage display V Electrolyte density lb gal Notes 100 12 7 12 85 10 60 Battery OK fully charged 75 12 5 10 35 Recharging required 65 12 4 10 18 50 12 3 10 09 Limit of starting capacity 25 12 0 9 68 Battery discharged below permitted dis charge limit 20 11 9 9 51 0 11 6 9 09 Battery permanently damaged due to total discharge Values 77 F Tab 98 Starter battery charge level Check battery charge a...

Страница 159: ...h and form as the original bat teries Always replace batteries with the same type Old batteries are hazardous waste and must be disposed of correctly in accordance with local environmental protection regulations 10 4 10 Change the oil separator cartridge Material Spare part Cleaning cloths Precondition The machine is switched off The machine is fully vented the pressure gauge reads 0 psig Engine c...

Страница 160: ... is damaged Please contact KAESER SERVICE Check flange connection between exhaust manifold and diesel particulate filter Check flange connection between exhaust manifold and diesel particulate filter if required tighten the screw connection The flange connection is damaged Contact KAESER SERVICE or KUBOTA 10 6 Compressor Maintenance Perform maintenance tasks according to the schedule in chapter 10...

Страница 161: ... machine is fully vented the pressure gauge reads 0 psig The machine has cooled down All compressed air consumers are disconnected and the air outlet valves are open The battery isolating switch is turned off Filling with cooling oil A sticker on the oil separator tank specifies the type of oil used 1 The machine could be damaged by unsuitable oil Never mix different types of oil Never top up with...

Страница 162: ...too low Top up the cooling oil 8 Visually inspect for leaks 9 Close the door 10 6 3 Changing the cooling oil Drain the oil completely from the following components Oil separator tank Oil cooler Oil pipes Always change the oil filter when changing the oil Material Cooling oil Receptacle Drain hose with hose coupling is disconnectedly laying at the machine New gasket for the drain plug Funnel Cleani...

Страница 163: ...ooling oil from the oil separator tank The oil separator tank can be drained from a point accessible through a hole in the floor panel 1 Place the oil receptacle below the corresponding drain hole in the floor pan 2 Unscrew the drain plug 2 and allow the cooling oil to drain into the receptacle 3 Fit a new gasket on the drain plug and screw it back in again Draining the oil from the oil cooler Thi...

Страница 164: ...hine Compressor cooling oil and engine coolant drain lines are led to a central point outside the ma chine on stationary machines and machines with closed floor pan The cooling oil is drained via pipes which are screwed into the drain openings of the oil separator tank and the airend and are closed with a shut off valve The pipes are sealed with a screwed sealing plug at the drain end Fig 64 Drain...

Страница 165: ...lace the screwed sealing cap Performing final work steps 1 Replace the plug 2 to the filling port of the oil separator tank 2 Close the doors Dispose of used oil and oil contaminated working materials according to environmental pro tection regulations Further information See chapter 10 6 2 for cooling oil filling 10 6 4 Replacing the compressor oil filter Material Spare part Oil receptacle Cleanin...

Страница 166: ...isconnect switch 9 Close the door Dispose of old cooling oil and any materials or parts contaminated with oil according to envi ronment protection regulations Starting the machine and performing a test run 1 Start the machine and run in IDLE until the operating temperature is reached 2 Close the outlet valves 3 Shut down the machine 4 Wait until the machine has automatically vented Pressure gauge ...

Страница 167: ...enance 1 Oil separator tank cover 2 Control valve 3 Union nut 4 Oil return line A Detail Dirt trap oil return line 5 Nozzle 6 Screw in connector 7 Strainer 8 Sealing ring B Detail Dirt trap proportional controller 9 Screw plug 10 O ring 11 Strainer Open the right hand access door 10 6 5 1 Oil return line dirt trap maintenance See Fig 66 Detail A 1 Undo the union nut 3 and bend the oil return line ...

Страница 168: ...witch 2 Close the door Dispose of old parts and contaminated materials according to environmental regulations Starting the machine and performing a test run 1 Switch the machine on and run it in IDLE mode for approx 5 minutes 2 Shut down the machine 3 Wait until the machine has automatically vented Pressure gauge reads 0 psig 4 Open the outlet valves 5 Open the right hand access door 6 Visually in...

Страница 169: ...screwed to the dirt trap 5 Air pipe 6 Pipe fitting 7 Cover 8 Fastening screw 9 Control valve 10 Solenoid valve plug 11 Gasket 12 Metal clip 13 Oil separator cartridge 14 Pressure transducer Open the right hand access door Changing the oil separator cartridge 1 Unscrew the union nuts 1 and 3 and place the components with connections carefully to one side 2 Pull out the plugs at the connection cable...

Страница 170: ...k the oil level in the oil separator tank Cooling oil level too low Top up the cooling oil The dirt trap at the oil separator receptacle must also be serviced whenever the oil separator cartridge is changed Further information Information on control valve dirt trap maintenance is given in chapter 10 6 5 Putting in operation 1 Turn on the battery isolating switch 2 Close the door Dispose of old par...

Страница 171: ...aning cloths Precondition The machine is switched off The machine is fully vented the pressure gauge reads 0 psig The machine has cooled down All compressed air consumers are disconnected and the air outlet valves are open Damaged air filter element Machine damage due to contaminated intake air Do not try to clean the filter element by striking or knocking it Do not wash the filter element Fig 68 ...

Страница 172: ...rom inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip of the blast pipe must not touch the element Clean sealing faces 4 Inspect the element carefully for any damage Damaged filter element Replace filter element 5 Insert the cleaned or new filter element into the filter housing Make sure it is properly in place and sealed...

Страница 173: ...r consumers are disconnected and the air outlet valves are open The battery isolating switch is turned off Damage can be caused to the machine by water or steam jets Direct water or steam jets can damage or destroy electrical components and display instru ments Cover up electrical components such as the control cabinet generator starter and dis play instruments Do not direct water or steam jets at...

Страница 174: ...d damping louvre 5 Remove the protective coverings from the air filters 6 Turn on the battery isolating switch 7 Close the doors 8 Start the machine and run up to operating temperature so that excess water is evaporated Check the cooler for leaks 1 Open both doors 2 Visually inspect for leaks Is oil coolant leaking out Is a cooler leaking Have the defective cooler repaired or replaced immediately ...

Страница 175: ... oil separator 10 8 Checking screw connections Overview Guideline values for tightening torques General guideline values for tightening torques Specific guideline values for tightening torques Sealed screw connections Follow all instructions carefully General guideline values for tightening torques Guideline values for the required tightening torques are dependent upon the size of the screw con ne...

Страница 176: ...ew connections Screw connections which must not be adjusted are sealed with a coloured locking varnish 1 Damage to the machine caused by adjusting the settings Leave sealed screw connections in their original condition 2 Do not loosen or adjust sealed screw connections Failure to comply with these instructions will invalidate all warranty claims 10 9 Check wing doors The closed wing doors perform ...

Страница 177: ...inimum the sound proofing material that has been built into the enclosure must be checked regularly Damaged sound proofing mate rial must be replaced immediately Check sound proofing material inside the enclosure for condition fastening and dirt The sound proofing material is porous cracked no longer exists or severely contaminated with oil fuel or cleaning agent Have an authorized KAESER service ...

Страница 178: ...1 Machine s Mainte nance Schedule 10 13 Check replace hose lines Overview of hose lines of machine Fuel lines of the drive engine Pressure hoses of the drive engine Pressure hoses of the compressor The hose line are subject to natural aging regardless of proper storage or permitted utilization during machine operation This aging changes the material and compound properties and re duces the perform...

Страница 179: ... The EMERGENCY STOP push button of the machine is referred to as EMERGENCY push button The position of the EMERGENCY STOP push button is shown in Chapter 4 2 Machine Design Use the EMERGENCY STOP push button to stop the machine only in emergencies Check the mechanical function of the EMERGENCY STOP push button daily with the machine shut down EMERGENCY STOP push button locked out The machine canno...

Страница 180: ...Risk of hearing damage when air is blown out through the safety relief valve Close all the doors enclosure Wear hearing protection Risk of burns due to released cooling oil and compressed air when blowing off the safety relief valve Wear eye protection Have the actuating pressure of the safety relief valve checked Result When the activating pressure is reached the pressure release valve actuates b...

Страница 181: ... down The excessive temperature shut down function is no longer ensured Immediately shut down the machine and cease any further operation Have machine checked 10 15 Maintenance for Optional Items Perform maintenance tasks according to the schedule in chapter 10 3 4 2 10 15 1 Option ea ec Tool lubricator maintenance Material Tool oil special lubricant for road breakers Funnel Cleaning cloths Precon...

Страница 182: ...lint free cloth or rag and screw the plug fully in again 3 Unscrew and withdraw the plug once more and read off the oil level on the dipstick Oil level at the upper third of the dip stick Oil level is correct If oil does not reach this level Immediately replenish tool oil 4 Close the door Filling and topping off with tool lubricator oil 1 Slowly unscrew and withdraw the oil filler plug 2 Use a fun...

Страница 183: ...ented the pressure gauge reads 0 psig All compressed air consumers are disconnected and the air outlet valves are open The battery disconnect switch is turned off Fig 73 Cleaning the condensate drain 1 Centrifugal separator 2 Dirt trap 3 Condensate drain hose 4 Screw plug 5 O ring 6 Strainer 7 Union nut condensate drain hose 8 Nozzle 9 Dirt trap housing Open the left hand door Clean the dirt trap ...

Страница 184: ...matically vented Pressure gauge reads 0 psig 4 Open the outlet valves 5 Open the left hand door 6 Check the centrifugal separator housing and hose line for leaks 7 Close the door 10 15 3 Option dd Combination filter maintenance Precondition The machine is switched off The machine is standing level The machine is fully vented the pressure gauge reads 0 psig All compressed air consumers are disconne...

Страница 185: ...ter 2 Condensate drain hose fitting 3 Shut off valves ball valve for condensate drain 0 Closed I Open 4 Filter head 5 Filter element 6 Casing gasket 7 Filter housing Open the left hand door 10 Maintenance 10 15 Maintenance for Optional Items No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 171 Option dd Option dd ...

Страница 186: ...Handle new filter elements only with clean fabric gloves Do not touch the new filter elements with bare fingers Contamination risk Material Spare parts Filter wrench Wrench Cleaning cloths Clean fabric gloves Precondition The machine has cooled down The battery isolating switch is turned off Ensure that the combination filter is not under pressure Slowly open the pre filter and micro filter conden...

Страница 187: ...drain shut off valves 3 Tighten the filter combination fittings 4 Turn on the battery isolating switch 5 Close the door Dispose of old parts and contaminated materials according to environmental regulations Further information Further information on changing elements can be found in the filter instructions in chapter 13 7 Starting the machine and performing a test run 1 Switch the machine on and r...

Страница 188: ...nance 1 Fresh air filter 2 Upper housing 3 Upper element adsorption element 4 Body 5 Lower filter element high capacity ele ment 6 Lower housing 7 Drain valve condensate drain for manual draining 0 Closed I Open 8 Oil indicator Open the left hand door 10 15 4 1 Drain condensate Material Oil receptacle Cleaning cloths 1 Place the receptacle below the fresh air filter condensate drain point 2 Open t...

Страница 189: ...oil level indicator 10 15 4 3 Changing consumable parts The fresh air filter contains two different elements which must be changed as a pair Note location Using the fresh air filter without installed filter elements is not permitted Handle new filter elements only with clean fabric gloves Do not touch the new filter elements with bare fingers Contamination risk Material Spare parts Filter wrench W...

Страница 190: ...drain valve 2 Turn on the battery isolating switch 3 Close the door Dispose of old parts and contaminated materials according to environmental regulations Further information Further information on changing elements can be found in the operating instructions for pressur ised air filters fresh air filters in chapter 13 8 Starting the machine and performing a test run 1 Switch the machine on and run...

Страница 191: ...gines contain carbon monoxide which is odor less and deadly Never use the machine in enclosed spaces only in the open Do not inhale exhaust fumes Danger of burns from hot components and sparks Wear long sleeved clothing and gloves Wear eye protection Cleaning the spark arrestor floor pan with service openings Fig 77 Cleaning the spark arrestor floor pan with service openings 1 Exhaust silencer end...

Страница 192: ... port with plug 3 Exhaust silencer with integrated spark ar restor 4 Service opening closed with plug access to drain port 1 Unscrew the service opening plug 2 Unscrew the soot drain plug 3 Push one end of the hose over the drain port and place the other end in the receptacle 4 Start the compressor engine 5 In order to increase the pressure in the exhaust system partially cover the exhaust dischar...

Страница 193: ... Precondition The machine is switched off The machine is fully vented the pressure gauge reads 0 psig The machine has cooled down All compressed air consumers are disconnected and the air outlet valves are open The battery isolating switch is turned off Beware of rotating pulleys and moving belts Touching the moving drive belt may result in severe bruising or even loss of limb or extremi ties Chec...

Страница 194: ...nsion Check belt tension when they are warm not hot to avoid length variations through tempera ture The tensioning device uses spring force to apply correct tension to the belts over a certain range The tensioning dimension A is controlled by adjusting the belt see fig 80 Tensioning dimension Setting distance 0 4 mil Minimum distance 0 2 mil Check the tensioning distance A at the belt adjustment 9...

Страница 195: ...the nuts 2 and 5 Changing the belts 1 Loosen the nut 5 until the drive belt 6 can be slipped off the pulleys 2 Remove the belt 3 Check the pulleys for dirt and wear Dirty pulley Clean pulley Worn pulley Have the pulley changed 4 Without using force place the new belt over the engine and generator pulleys 5 Turn the tensioning nut 5 to tighten the drive belt 6 until the tensioning dimension A match...

Страница 196: ... quickly as possible to avoid any faults of the machine For draining the liquid maintenance openings have been added to the floor panel of the machine which are closed with bungs In order to clean the machine see chapter 4 8 10 for the location of the service openings Material Oil receptacle Cleaning cloths Precondition The machine is switched off The machine is standing level The machine is secur...

Страница 197: ...hine body is sealed 5 Using the cleaning cloth remove any dirt within the machine 6 Close the doors Dispose of collected liquid and contaminated working materials according to environmental protection regulations 10 Maintenance 10 15 Maintenance for Optional Items No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 183 ...

Страница 198: ... and service work carried out in this list Date Maintenance task carried out Operating hours Signature Tab 101 Maintenance log 10 Maintenance 10 16 Documenting maintenance and service work 184 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 199: ...damage There is risk of personal injury or damage to the machine resulting from the use of unsuita ble spares or operating fluids materials Use only original parts and operating fluids materials Do not use alternative consumable parts and operating fluids and materials Compressor Name Number quantity Number Air filter element 1 1260 Compressor oil filter 1 1210 Oil separator cartridge complete set...

Страница 200: ...tory training Increased operational reliability ensured by preventive maintenance Energy savings achieved by avoidance of pressure losses The security of genuine KAESER spare parts Increased legal certainty as all regulations are kept to Why not sign a KAESER AIR SERVICE maintenance agreement The advantages Lower costs and higher compressed air availability 11 4 Replacement parts for service and r...

Страница 201: ...s preventive maintenance or repair tasks not described in this manual must not be carried out by unqualified personnel Have further tasks not described in this operating manual carried out by motor vehicle workshops or KAESER SERVICE 11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIG...

Страница 202: ... agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing Service Ersat...

Страница 203: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 189 ...

Страница 204: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 190 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

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Страница 208: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 194 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 209: ... only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing ...

Страница 210: ...ction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing Service Ersatzteil Zeichnung Zeichnungstyp Dokument Nr P...

Страница 211: ...entrusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part...

Страница 212: ...ty They are entrusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Servic...

Страница 213: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 199 ...

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Страница 225: ...perty They are entrusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Ser...

Страница 226: ...eproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing Service Ersatzteil Zeichnung Zeichnungstyp Dokumen...

Страница 227: ...oduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing Service Ersatzteil Zeichnung Zeichnungstyp Dokument N...

Страница 228: ...oduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing Service Ersatzteil Zeichnung Zeichnungstyp Dokument N...

Страница 229: ... or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing Service Ersatzteil Zeichnung Zeichn...

Страница 230: ...rty They are entrusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Servi...

Страница 231: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 217 ...

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Страница 234: ...e entrusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare pa...

Страница 235: ...y They are entrusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service...

Страница 236: ... agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing Service Ersat...

Страница 237: ...trusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part d...

Страница 238: ...for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing Servic...

Страница 239: ... They are entrusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service ...

Страница 240: ... They are entrusted only for the agreed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service ...

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Страница 262: ...eed purpose Copies or any other reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing Service Ersatztei...

Страница 263: ...r reproduction including storage treatment and dissemination by use of electronic systems must not be made for any other than the agreed purpose Neither originals nor reproductions may be given to or made available to third parties Name Datum 1 von 1 Solid Edge Blatt Freigeg Gez Erstellt mit Original A4 Baugruppe SEG Nummer Service spare part drawing Service Ersatzteil Zeichnung Zeichnungstyp Doku...

Страница 264: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 250 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 265: ...enings with plastic foil and moisture resistant adhesive tape Engine air inlet Compressor air inlet Exhaust silencer 3 Attach the following notice on the instrument panel showing the decommissioning measures taken Attention 1 The machine is temporarily decommissioned 2 The following machine openings have been covered Engine air inlet Compressor air inlet Exhaust silencer 3 Recommission according t...

Страница 266: ...t all parts with a protec tive oil film Disconnect the battery the negative terminal first and then the plus terminal and store in a frost free room Check the battery fluid level 10 11 Check the battery charge monthly and recharge if necessary to pre vent the battery fluid freezing Clean the battery terminals and coat with acid resistant grease Close the compressed air outlet valves Use plastic sh...

Страница 267: ...vable parts that may fall when transporting are removed or secured 12 2 1 Safety Allow transportation only by personnel trained in safely dealing with motor vehicles and the transporting of goods 1 There is danger of being run over or crushed by an overturning vehicle Death or serious injury can result from being crushed or run over by a machine being towed Riding on the machine while it is being ...

Страница 268: ...e machine is prohibited 1 Hot components in the machine interior Allow the machine to cool down sufficiently 2 Damage to the machine from jolting during lifting Danger of components breaking Lift the machine carefully 3 Open one of the two doors 4 Unlock the cover from the inside by actuating the built in hand lever and lift up 5 Close the door 6 Position the crane hook vertically above the liftin...

Страница 269: ...e lifting pockets Fig 81 Transporting using a forklift truck 1 Skid 2 Lifting lugs Follow all instructions carefully 1 Close and lock the doors 2 Position the fork truck to the side of the machine with the forks lined up with the lifting lugs 3 Drive the forks fully through the lifting lugs as far as possible The lifting forks are fully under the machine 4 Carefully raise and transport the machine...

Страница 270: ...uestions regarding transport or securing loads KAESER accepts no liability and provides no warranty for damage arising from improper transportation or insufficient incorrect load securing When transporting machines for the purposes of loans rentals and trade shows any trans portation safety devices used for the delivery must also be used for the return transport Load securing The following instruc...

Страница 271: ...ny dangerous fluids materials contained within the machine must be removed before transportation by air 2 Remove all dangerous fluids materials These include Residues of fuel and fuel vapours Lubricants in the engine and compressor Electrolyte in rechargeable batteries Residual quantities of tool lubricating oil in the tool lubricator option ea ec 12 3 Storage Moisture can lead to corrosion partic...

Страница 272: ... Drain the condensate Remove used filters filter elements Deliver the machine to an authorized disposal agent Follow all instructions carefully 12 4 1 Removing the batteries Overview Remove the batteries Dispose of batteries in accordance with environmental regulations 1 Observe the safety instructions for handling batteries 2 Observe the safety signs on the battery Further information When handli...

Страница 273: ...ignation Engine Compressor Fluid Fuel Cooling oil Engine oil Transmission oil Coolant Hydraulic oil Reduction agent additive from the exhaust gas after treatment system Tab 109 Machine fluids 2 Drain and collect the following operating fluids from the options specified on your machine Designation Low temperature version option Operating fluid Antifreeze from the defroster Tab 110 Machine option fl...

Страница 274: ...on Filters filter elements Prefilter Adsorption filter element Fine filter High performance filter element Tab 112 Machine option filters filter elements Dispose of working materials and components contaminated with operating fluids in accord ance with applicable environmental protection regulations 12 4 5 Disposing of the machine Precondition All batteries have been removed and delivered to the d...

Страница 275: ...tamped in the bodywork Vehicle Identification Number 4 Diesel particulate filter nameplate 5 Engine nameplate with serial number 13 2 Pipeline and instrument flow diagram P I diagram 13 Annex 13 1 Identification No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 261 ...

Страница 276: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 262 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 277: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 263 ...

Страница 278: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 264 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 279: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 265 ...

Страница 280: ...s Option rb Chassis EU type Option rk Chassis with low axle load Option rm Chassis with height adjustment Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings 266 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 281: ... may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD rk Low axle load rm With height adjustment rs With overrun brake EU chassis rb 88 61 7 16 69 1 16 15 1 4 44 11 16 60 16 7 16 42 5 16 109 3 16 51 3 16 171 1 8 183 9 16 118 9 16 131 5 8 51 1 8 53 1 8 70 5 16 9 9 16 Generator Operator panel Outlet compressed air Retracted lif...

Страница 282: ...ptions Option rc Chassis GB version Option ro Chassis with fixed height towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings 268 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 283: ... purpose Neither originals nor reproductions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD ro Without height adjustment rs With overrun brake GB chassis rc 88 82 1 2 51 1 8 53 1 8 max 161 7 16 min 158 1 2 23 5 16 104 1 4 69 1 16 44 11 16 9 9 16 51 3 16 70 5 16 46 5 16 7 11 16 80 max 109 7 16 min 105 3 4 Area covered by...

Страница 284: ...ptions Option rd Chassis USA version Option ro Chassis with fixed height towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings 270 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 285: ...ions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD ro Without height adjustment rs With overrun brake US chassis rd 5 0 88 7 8 88 82 1 2 12 7 8 27 9 16 51 1 8 53 1 8 4 7 16 max 70 11 16 max 161 7 16 min 158 1 2 20 11 16 5 1 4 104 1 4 61 7 16 69 1 16 15 1 4 44 11 16 59 15 16 9 9 16 51 3 16 70 5 16 9 1 4 34 1 4 7 11 16 7...

Страница 286: ...sis EU version Option rl Chassis with higher axle load Option rm Chassis with height adjustable towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings 272 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 287: ...ons may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD rm With height adjustment rs With overrun brake rl Higher axle load EU chassis rb 104 5 16 109 1 4 7 11 16 80 119 1 16 132 1 16 24 1 8 83 5 16 13 11 16 24 1 8 46 5 16 9 9 16 51 3 16 70 5 16 61 7 16 16 5 16 42 1 4 183 9 16 171 1 8 50 5 8 53 5 8 69 5 16 16 60 3 4 1135 R 3...

Страница 288: ...n rw Dimensional drawing stationary version Option rw Skid frame on runners 13 Annex 13 3 Dimensional drawings 274 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 289: ...originals nor reproductions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD on skids stationary rw Center of gravity Position marginally dependent on design Area covered by the portable compressor without chassis 40 80 feet 87 5 77 1 8 1 2 1 4 59 7 16 54 1 2 50 12 1 8 103 1 8 28 15 16 13 3 4 17 11 16 13 3 4 9 13 16 44 11...

Страница 290: ...6 Option rx Dimensional drawing stationary version Option rx On frame 13 Annex 13 3 Dimensional drawings 276 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 291: ...vailable to third parties Subject to development related changes Drawing may be altered only via CAD on frame stationary rx Retracted lifting eye Outlet compressed air Operator panel Inlet cooling air Outlet cooling air Outlet engine exhaust Anchoring of the machine only with machine mounts with rubber pads 2 36 in Center of gravity Position marginally dependent on design Area covered by the porta...

Страница 292: ...13 4 Wiring diagrams 13 4 1 Electrical Diagram 13 Annex 13 4 Wiring diagrams 278 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 293: ...or any other than the agreed purpose Neither originals nor reproductions must be forwarded or otherwise made accessible to third parties KAESER KOMPRESSOREN SE Manufacturer Postfach 2143 96410 Coburg 1 Sht a b c Change Date Date Drawn Released Name 1 06 05 2021 A Sitter Fischer C MOBILAIR M82 SCS KUBOTA Engine Tier 4F stage V Electrical diagrams 13 Annex 13 4 Wiring diagrams No 901783 08 USE Opera...

Страница 294: ...gue input building group SFA82 SK 03012 05 6 SK 15 Circuit diagram Digital output assembly SFA82 SK 03012 05 7 SK 16 Circuit diagram SFA82 SK 03012 05 8 SK 17 Circuit diagram GPS Modem option oc SFA82 SK 03012 05 9 SK 18 Equipment parts list Control cabinet GFA82 03012 05 1 19 Equipment parts list Control panel unit components GFA82 03012 05 2 20 Terminal schedule Terminal strip X1 KFA82 03012 05 ...

Страница 295: ...nit ON Preheat with glowplug terminal Battery terminal Battery earth Starter Control blue brown yellow green green yellow grey OG PK RD BK VT WH orange pink red black violet white 1 2 3 4 5 6 7 8 page Block diagram general instructions option ga option ob option oc generator Automatic start stop GPS Modem 3 Sht a b c Change Date Date Drawn Released Name 1 06 05 2021 C Sitter Fischer C 13 Annex 13 ...

Страница 296: ...Control ON EMERGENCY STOP pushbutton Operating unit SCS Pressure transducer Oil separator Pressure transducer Inlet valve Filter maintenance fuel sensor fuel level temperature sensor Airend discharge temperature Control valve Inlet valve Valve Venting Fuse fuel pump Alternator Battery Starter Battery isolating switch heating flange 1 2 3 4 5 6 7 8 page Block diagram components Control cabinet mode...

Страница 297: ...10 4x0 75 mm W39 Oelflex 110 4x0 75 mm W32 Oelflex 100 3x0 5 mm FLRY FLRY 0 75mm white FLRY 0 75mm white FLRY 2 5mm white FLRY 1 5mm white FLRY 0 75mm white W9 Oelflex 110 2x0 75 mm W130 Paar Tronic CY 3x2x0 5mm B10 B40 K7 K22 B33 M2 B37 B11 K1 M9 G2 X4 K27 option oc G3 T27 3 Sht a b c Change Date Date Drawn Released Name 3 06 05 2021 C Sitter Fischer C 13 Annex 13 4 Wiring diagrams No 901783 08 U...

Страница 298: ... 1 SK 5 1 SK 3 2 4mm 16mm 16mm SK 1 5 87 30 500W Preheat with glowplug 10mm 4mm 30 31 30 SK 1 1 31 SK 1 1 M 3 Sht a b c Change Date Date Drawn Released Name 1 06 05 2021 IKM Function Group of functions D Sitter Fischer C Function earth Motor block earth Floor pan earth Motor block U earth Motor block 50F L IG earth Control cabinet 13 Annex 13 4 Wiring diagrams 284 Operator Manual Portable Rotary S...

Страница 299: ...29 65 K22 X1 SK 1 2 3 5 3 5 3 4 3 4 3 5 3 5 3 5 3 5 3 5 3 Sht a b c Change Date Date Drawn Released Name 2 06 05 2021 IKM Function Group of functions D Sitter Fischer C CAN L WH CAN H BN 29 IKM1 MAF 3 X43 10 X43 11 X42 12 X42 17 X42 21 X42 36 X42 31 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 285 ...

Страница 300: ... 3 80 4 72 6 52 7 60 8 4 9 12 5 13 28 14 29 15 9 17 6 18 68 19 23 20 Plug connection 42 pole 21 22 8 23 33 24 32 26 13 28 3 39 34 29 25 30 31 CAN L 14 33 36 CAN H 15 38 27 40 48 41 SK 1 5 3 Sht a b c Change Date Date Drawn Released Name 3 06 05 2021 IKM Function Group of functions D Sitter Fischer C 1 2 3 4 5 6 b b X43 10 X43 11 b b 29 IKM1 MAF 3 X42 12 X42 17 X42 21 X42 36 X42 31 1 2 3 WH BN 29 I...

Страница 301: ... b 18 Relay ECU ON 21 38 58 78 3 2 2 23 20 31 2 b 39 40 59 60 79 80 24 1 1 86 85 IKM 1 6 87 30 2 2 31 2 glow relay 5 3 3 85 86 87 87a 30 2 1 Relay Starter IKM 3 8 13 33 KL 15 12 KL 50 17 37 c CAN Bus Engine 4 5 4 5 2 3 2 3 6 6 7 7 30 2 1 50 3 1 29 3 1 31 2 1 9 Sht a b c Change Date Date Drawn Released Name 1 06 05 2021 SK Function Group of functions D Sitter Fischer C Function 29 IKM2 CAN L CAN H ...

Страница 302: ...CAN interface KAESER 6 2 7 4 31 5 Voltage transformer DC DC 31 4 15 1 N1 8 2 c c CAN interface KAESER 17 40 120Ω 42 17 Power supply unit PLC 42 40 30 6 F13 15A 31 1 31 3 30 7 F27 2A 15 2 40 41 42 43 31 6 8 9 10 11 W11 8 9 10 11 W130 interface Display interface GPS Modem 120Ω 30 3 1 15 3 1 31 3 1 2 3 4 5 8 6 9 4 9 Sht a b c Change Date Date Drawn Released Name 2 06 05 2021 SK Function Group of func...

Страница 303: ...ing on W12 W12 31 5 86 85 6 87 87a 30 6 31 2 Relay fuel pump Control board inputs E 8 2 15 1 4 87 87a 30 4 4 1 1 2 2 fuel pump 2 3 1 L Filter maintenance fuel 5 6 30 15 5 1 31 5 1 9 Sht a b c Change Date Date Drawn Released Name 3 06 05 2021 SK Function Group of functions D Sitter Fischer C Function IG 5 6 GND OUT0 OUT3 GND OUT2 GND OUT1 GND B33 1 13 Annex 13 4 Wiring diagrams No 901783 08 USE Ope...

Страница 304: ...1 7 7 Control pressure Inlet valve Control board inputs Control board inputs 2 2 3 3 W106 2 3 1 S 1 1 Temperature flow compressor 9 Sht a b c Change Date Date Drawn Released Name 4 06 05 2021 SK Function Group of functions D Sitter Fischer C Function P 0 10V BK BN VBBS IN0 IN1 GND GND IN2 IN3 VBBS BU P 0 10V BK BN BU ϑ 0 10V 3 1 2 13 Annex 13 4 Wiring diagrams 290 Operator Manual Portable Rotary S...

Страница 305: ... 11 12 21 22 3 3 4 4 EMERGENCY STOP 6 6 2 sensor fuel level Control board inputs 3 14 68Ω 14 Alternator 3 8 8 8 Filter maintenance fuel 31 6 31 7 1 9 Sht a b c Change Date Date Drawn Released Name 5 06 05 2021 SK Function Group of functions D Sitter Fischer C Function L VBBS IN4 IN5 GND GND IN6 IN7 VBBS 3 4 3 180Ω B33 1 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary...

Страница 306: ... option ga 1 9 9 Control board inputs Remote ON OFF 51 Remote ON OFF 52 52 Remove jumper when connecting remote on off 9 Sht a b c Change Date Date Drawn Released Name 6 06 05 2021 SK Function Group of functions D Sitter Fischer C Function VBBS IN8 IN9 GND GND IN10 IN11 VBBS 13 Annex 13 4 Wiring diagrams 292 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 90178...

Страница 307: ...Control valve Inlet valve 10 10 W32 W32 11 11 12 12 Venting valve Control board outputs F 8 2 9 Sht a b c Change Date Date Drawn Released Name 7 06 05 2021 SK Function Group of functions D Sitter Fischer C Function 1 2 3 BU BN GND OUT4 OUT7 GND OUT6 GND OUT5 GND 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 293 ...

Страница 308: ...awn Released Name 8 06 05 2021 SK Function Group of functions D Sitter Fischer C IN0 VBBS IN1 GND GND IN2 IN3 VBBS IN4 VBBS IN5 GND GND IN6 IN7 VBBS IN8 VBBS IN9 GND GND IN10 IN11 VBBS GND OUT0 OUT1 GND OUT2 GND OUT3 GND GND OUT4 OUT5 GND OUT6 GND OUT7 GND VBBS VBB1 VBB2 GND CAN1H CAN1L VBBS GND CAN2H CAN2L VBB GND CAN_H CAN_L 1 2 3 4 5 13 Annex 13 4 Wiring diagrams 294 Operator Manual Portable Ro...

Страница 309: ...na K27 GPS Modem 2 8 option oc 9 Sht a b c Change Date Date Drawn Released Name 9 06 05 2021 SK Function Group of functions D Sitter Fischer C GPS GSM 1 2 3 4 5 ON Status 6 7 8 9 10 11 12 13 14 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 295 ...

Страница 310: ...ieland Wieland FTM FTM FTM FTM FTM FTM Bürklin Bürklin Bürklin TDK Lambda Boersig Boersig Boersig Boersig Boersig Boersig K20 K30 K32 K38 K39 K30 K32 K38 K39 K31 X1 X1 X1 X1 X1 F27 F20 F100 F15 F13 F39 F30 R10 R13 R3 R2 T20 X100 K20N2 K20N1 K20A K20B K20C K20E K20F X21 X24 X25 X31 2 Sht a b c Change Date Date Drawn Released Name 1 06 05 2021 Typ notwendige techn Daten z B Steuerspannung Frequenz E...

Страница 311: ...sch K21 S1 S1 S10 S10 X25 B10 B11 B40 B37 B33 F31 E11 K1 M9 K22 K27 T27 2 Sht a b c Change Date Date Drawn Released Name 2 06 05 2021 Typ notwendige techn Daten z B Steuerspannung Frequenz Einstellbereich Type basic technical data e g control voltage frequency adjustable range sheet No section No Bei Nachbestellung von Geräten und Maschinen sind alle in den stark umrandeten Spalten B und C angegeb...

Страница 312: ...1 2 7 31 1 GND K39 3 3 31 1 85 2 K22 X1 1 5 XK32 1 31 2 20 2 Remote ON OFF option oc Remove jumper when connecting remote on off K32 7 2 X31 2 31 2 85 10 X25 2 2 7 X100 31 3 9 13 K20N2 1 2 31 3 GND Control cabinet IKM 1 8 31 X25 2 2 1 31 4 7 T20 2 5 31 4 6 K20E 3 4 31 5 GND T20 2 5 31 5 2 K20B 5 7 XM9 31 6 GND 2 YE X13 2 7 31 6 3 1 X25 2 2 6 K20N1 40 10 CAN1H R10 2 6 X100 40 1 BN X13 2 7 41 13 1 4...

Страница 313: ...mponent identification total 12 Terminals 1 2 K22 X1 1 1 1 3 K22 X1 2 3 1 5 K22 X1 3 5 1 7 K22 X1 4 37 1 7 K22 X1 5 17 1 8 K22 X1 6 12 1 8 K22 X1 7 13 5 6 B33 8 1 9 10 11 12 total 12 Terminals K38 1 2 1 87 K38 1 3 2 85 K30 1 5 3 85 X1 1 7 4 44 X1 1 7 5 45 K20E 1 8 6 OUT1 K30 86 K39 1 8 7 87 K20B 5 6 8 IN7 9 10 11 12 5 Sht a b c Change Date Date Drawn Released Name 10 06 05 2021 SK Sitter H Fischer...

Страница 314: ...ntification W9 Oelflex 110 2x0 75mm total 12 Terminals 2 1 IKM M2 1 50 IKM 1 5 IKM G2 2 L IKM 1 5 IKM G2 3 IG 3 6 XM9 4 1 5 3 XB37 5 2 5 4 XB37 6 3 7 6 4 X4 8 3 6 4 X4 9 1 10 11 12 total 12 Terminals K30 2 1 1 87 X1 IKM 1 5 2 14 K39 IKM 1 5 3 87 K32 3 6 4 87 K20B 5 3 5 IN4 K20B 5 4 6 GND 7 K20C 6 4 8 IN10 X1 6 4 9 52 10 11 12 5 Sht a b c Change Date Date Drawn Released Name 11 06 05 2021 SK Sitter...

Страница 315: ...total 12 Terminals 2 2 S10 1 13 1 2 2 S10 2 14 2 5 4 S1 3 11 3 5 4 S1 4 12 4 3 3 S1 5 21 5 3 3 S1 6 22 6 2 1 Control panel 7 2 7 K21 X1 8 2 RD 2 7 K21 X1 9 3 BK 2 7 K21 X1 10 4 WH 2 7 K21 X1 11 5 BU 12 total 12 Terminals X1 2 2 1 30 5 X1 2 2 2 15 1 X1 5 4 3 15 2 K20B 5 4 4 IN5 K20E 3 3 5 OUT0 K39 3 3 6 86 X1 2 1 7 31 4 X1 2 7 8 17 X1 2 7 9 31 3 X1 2 7 10 40 X1 2 7 11 42 12 5 Sht a b c Change Date ...

Страница 316: ...06 Oelflex 110 4x0 75mm total 12 Terminals 4 6 B40 1 1 1 4 5 B40 2 2 2 4 5 B40 3 3 3 4 3 B10 4 1 BN B11 1 BN 4 3 B10 5 3 BU 4 4 B11 6 3 BU 4 4 B10 7 4 BK B11 4 BK 7 2 K1 8 1 7 2 K1 9 2 7 3 K1 10 3 7 3 K7 11 BU 7 3 K7 12 BN total 12 Terminals K20A 4 6 1 VBBS K20A 4 5 2 GND K20A 4 5 3 IN2 K20A 4 3 4 VBBS K20A 4 3 5 IN0 K20A 4 4 6 IN1 K20A 4 4 7 GND K20F 7 2 8 OUT4 K20F 7 2 9 GND X1 7 3 10 31 2 K20F ...

Страница 317: ... 2 3 4 5 6 7 8 page Component layout Control panel 3 Sht a b c Change Date Date Drawn Released Name 1 06 05 2021 I Sitter Fischer C 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 303 ...

Страница 318: ... T20 X1 K20 K32 K38 K39 K31 K22 3 Sht a b c Change Date Date Drawn Released Name 2 06 05 2021 I Sitter Fischer C F39 20 A F30 25 A F100 5 A F20 5 A F15 7 5 A F13 15 A F27 2 A 13 Annex 13 4 Wiring diagrams 304 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 319: ...0 X21 X24 X31 X25 3 Sht a b c Change Date Date Drawn Released Name 3 06 05 2021 Control cabinet door Control cabinet outer side bottom I Sitter Fischer C 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 305 ...

Страница 320: ...13 4 2 Option tc Lighting and signaling system connection 13 Annex 13 4 Wiring diagrams 306 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 321: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 307 ...

Страница 322: ...13 Annex 13 4 Wiring diagrams 308 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 323: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 309 ...

Страница 324: ...13 Annex 13 4 Wiring diagrams 310 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 325: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 311 ...

Страница 326: ...13 Annex 13 4 Wiring diagrams 312 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 327: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 313 ...

Страница 328: ...13 4 3 Option te Lighting and signaling system connection 13 Annex 13 4 Wiring diagrams 314 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 329: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 315 ...

Страница 330: ...13 Annex 13 4 Wiring diagrams 316 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 331: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 317 ...

Страница 332: ...13 Annex 13 4 Wiring diagrams 318 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 333: ...13 4 4 Option ga Generator electrical diagram 400V 3 ph 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 319 ...

Страница 334: ...any other than the agreed purpose Neither originals nor reproductions must be forwarded or otherwise made accessible to third parties KAESER KOMPRESSOREN SE Manufacturer Postfach 2143 96410 Coburg 1 Sht a b c Change Date Date Drawn Released Name 1 21 10 2019 A Sitter Fischer C Synchronous generator 400V 3 50Hz 8 5 13 kVA with Insulation monitoring Electrical diagrams 13 Annex 13 4 Wiring diagrams ...

Страница 335: ... diagram SGENGTS 4S4 01001 01 1 4 Circuit diagram Insulation monitoring SGENGTS 4S4 01001 01 2 5 Circuit diagram socket panel SGENGTS 4S4 01001 01 3 6 electrical equipment identification SGENGTS 4S4 01001 01 01 7 Equipment parts list GGENGTS 4S4 01001 01 1 8 Component layout front plate AGENGTS 4S4 01001 01 1 1 Sht a b c Change Date Date Drawn Released Name 1 21 10 2019 Sitter B Fischer C 13 Annex...

Страница 336: ... N N PE PE 2 5mm I suppression filter generator Regulator front plate Generator control box socket panel 2 5 13 14 13 14 1 3 IX1 04 L1 2 1 L2 2 1 L3 2 1 N1 N2 PE 2 1 4 Sht a b c Change Date Date Drawn Released Name 1 21 10 2019 Function Group of functions D Sitter Fischer C Function 6 5 4 3 2 1 ϑ 1 2 1 2 13 Annex 13 4 Wiring diagrams 322 Operator Manual Portable Rotary Screw Compressor MOBILAIR M8...

Страница 337: ...1 front plate Generator control box socket panel 2 1 3 4 5 6 13 14 21 22 1 7 2 1 3 4 5 6 10A 7N 8N C1 C2 13 14 21 22 Main fuse L1 1 3 1 L2 1 3 1 L3 1 3 1 N 1 3 1 PE 3 1 4 Sht a b c Change Date Date Drawn Released Name 2 21 10 2019 Function Group of functions D Sitter Fischer C Function Function 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR...

Страница 338: ... N PE 400V 3 N PE 50Hz CEE 16A socket panel L1 N PE 230V 1 N PE 50Hz L2 N PE 230V 1 N PE 50Hz L3 N PE 230V 1 N PE 50Hz 4 Sht a b c Change Date Date Drawn Released Name 3 21 10 2019 Function Group of functions D Sitter Fischer C 13 Annex 13 4 Wiring diagrams 324 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 339: ...ton Insulation monitoring Selector switch connection generator Socket outlet 400V 3 N PE 50Hz Socket outlet 230V 1 N PE 50Hz Terminal strip Valve interference suppression 1 2 3 4 5 6 7 8 page electrical equipment identification 4 Sht a b c Change Date Date Drawn Released Name 01 21 10 2019 E Sitter Fischer C 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compr...

Страница 340: ...ltage frequency adjustable range sheet No section No Bei Nachbestellung von Geräten und Maschinen sind alle in den stark umrandeten Spalten B und C angegebenen Daten aufzuführen Die Daten in den Spalten D bis G sind zusätzlich unter Nennung dieser Gerätestücklisten Nummer anzugeben soweit sie die Beantwortung technischer Rückfragen erleichtern Für Ersatzteilbestellung ist zusätzlich die Angabe der...

Страница 341: ... 50 Hz 3 N PE I 18 8 A F03 X6 F01 X7 S3 H3 Q1 X8 1 2 3 4 5 6 7 8 page Component layout front plate 1 Sht a b c Change Date Date Drawn Released Name 1 21 10 2019 I Sitter Fischer C 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 327 ...

Страница 342: ...13 4 5 Option ga Generator electrical diagram 230V 3 ph 13 Annex 13 4 Wiring diagrams 328 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 343: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 329 ...

Страница 344: ...13 Annex 13 4 Wiring diagrams 330 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 345: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 331 ...

Страница 346: ...13 Annex 13 4 Wiring diagrams 332 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 347: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 333 ...

Страница 348: ...13 Annex 13 4 Wiring diagrams 334 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 349: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 335 ...

Страница 350: ...13 Annex 13 4 Wiring diagrams 336 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 351: ...13 4 6 Option ga Generator electrical diagram 115 V 2 ph 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 337 ...

Страница 352: ...13 Annex 13 4 Wiring diagrams 338 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 353: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 339 ...

Страница 354: ...13 Annex 13 4 Wiring diagrams 340 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 355: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 341 ...

Страница 356: ...13 Annex 13 4 Wiring diagrams 342 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 357: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 343 ...

Страница 358: ...13 Annex 13 4 Wiring diagrams 344 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 359: ...13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 345 ...

Страница 360: ...13 4 7 Option od Battery charger electrical diagram 13 Annex 13 4 Wiring diagrams 346 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 361: ...any other than the agreed purpose Neither originals nor reproductions must be forwarded or otherwise made accessible to third parties KAESER KOMPRESSOREN SE Manufacturer Postfach 2143 96410 Coburg 1 Sht a b c Change Date Date Drawn Released Name 1 18 03 2020 A Sitter Fischer C Battery charger 12V DC 5A Power supply 230V 1 N PE 50Hz 12V System Electrical diagrams 13 Annex 13 4 Wiring diagrams No 90...

Страница 362: ...ing plug connection 1 2 3 4 5 6 7 8 page Block diagram general instructions components option Battery charger components option Engine coolant pre heating 1 Sht a b c Change Date Date Drawn Released Name 1 18 03 2020 C1 Sitter Fischer C 13 Annex 13 4 Wiring diagrams 348 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 363: ...n 2 5mm Fuses s b c L1 16 A N Power supply PE Engine coolant pre heating 12V DC 5A 230V AC L1 N PE PE N L1 Battery charger 0 75 mm 7 5A 1 Sht a b c Change Date Date Drawn Released Name 1 18 03 2020 Function Group of functions D1 Sitter Fischer C PE N L1 13 Annex 13 4 Wiring diagrams No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 349 ...

Страница 364: ...13 5 Fuel circulation diagram 13 Annex 13 5 Fuel circulation diagram 350 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 365: ...13 Annex 13 5 Fuel circulation diagram No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 351 ...

Страница 366: ...13 Annex 13 5 Fuel circulation diagram 352 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 367: ...6 Compressed air flow rate in generator mode 13 Annex 13 6 Compressed air flow rate in generator mode No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 353 ...

Страница 368: ...13 Annex 13 6 Compressed air flow rate in generator mode 354 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 369: ...ions for compressed air filter combination filter 13 Annex 13 7 Operating instructions for compressed air filter combination filter No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 355 ...

Страница 370: ...S PT IT PL SK CS ET HU LV LT RU SL TR MT EN Original Language RO FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 356 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 371: ... DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 357 ...

Страница 372: ...e poderão danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il prodotto Wskazuje działania i procedury które w razie niewłaściwego wykonania mogą powodować uszkodzenie produktu Zvýrazňuje činnosti alebo postupy ktoré v prípade nesprávneho vykonania môžu viesť k poškodeniu tohto výrobku Upozornění na činnosti nebo postupy jejich...

Страница 373: ...ments Labai efektyvus filtravimo elementas Высокоэффективный фильтрующий элемент Visoko učinkovit filtrirni element Yüksek etkinlikli filtre öğesi Element tal filtru b effi jenza kbira Element filtrant cu eficienţă ridicată Ensure correct tool is used Stellen Sie sicher dass Sie das richtige Werkzeug verwenden Zorg dat het juiste gereedschap wordt gebruik Käytettävä oikeaa työkalua Vérifier que le...

Страница 374: ...rifter noga i förekommande fall Behåll denna användarhandbok som referens Advarsel Dette produktet må bare installeres og vedlikeholdes av kompetent og autorisert personale i streng overholdelse av disse betjeningsanvisningene alle relevante standarder og rettslige krav der det passer Ta vare på denne brukerveiledningen for senere bruk Advarsel Dette produkt må kun installeres og vedligeholdes af ...

Страница 375: ...šanā noteiktās prasības kad nepieciešams Saglabājiet šo lietotāja rokasgrāmatu turpmākām uzziņām Įspėjimas Montuoti ir prižirėti šį gaminį gali tik kompetentingi ir įgalioti darbuotojai griežtai laikydamiesi šių naudojimo instrukcijų visų atitinkamų standartų bei teisinių reikalavimų jei tai yra taikytina Pasilikite šį vartotojo vadovą jame esančios informacijos gali prireikti vėliau Предупреждени...

Страница 376: ... Kif Tixg el u Kif T addem Pornire și funcţionare 4 Accessories Toebehoren Zubehör Accessoires Lisävarusteet Tillbehör Tilbehør Tilbehør Eξαρτήµατα Accesorios Acessórios Accessori Wyposażenie Príslušenstvo Příslušenství Tarvikud Tartozékok Piederumi Priedai Принадлежности Dodatna oprema Aksesuarlar A essorji Accesorii 5 Spare Parts Service Kits Reserve onderdelen servicekits Ersatzteile Service Ki...

Страница 377: ...mperatura di esercizio minima Model Wielkość otworu BSPT NPT Prędkość przepływu Wymiary Ciężar Parametry pracy Klasa filtra Typy filtrów Maks ciśnienie robocze Maks temperatura pracy Min temperatura pracy Model BSPT NPT Veľkosť portu Prietoková rýchlosť Rate Rozmery Hmotno sť Prevádzkové parametre Trieda filtra Typy filtrov Max prevádzkový tlak Max prevádzková teplota Min prevádzková teplota Model...

Страница 378: ...M 20 290 100ºC 212ºF 1 5ºC 35ºF AA 005 F 055 F 16 232 80ºC 176ºF 1 5ºC 35ºF AA 005 M 055 M 20 290 100ºC 212ºF 1 5ºC 35ºF AR 005 M 055 M 20 290 100ºC 212ºF 1 5ºC 35ºF AAR 005 M 055 M 20 290 100ºC 212ºF 1 5ºC 35ºF ACS 005 M 055 M 20 290 50ºC 122ºF 1 5ºC 35ºF 1 Technical Specification Technische specificaties Technische Angaben Caractéristiques techniques Tekniset tiedot Tekniska specifikationer Tekn...

Страница 379: ...100 3 94 5 1 11 2 035G 11 2 170 6 7 432 5 17 382 5 15 1 100 3 94 5 1 11 2 040G 11 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7 12 5 040H 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7 12 5 045H 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7 12 5 050I 21 2 205 8 1 641 5 25 3 581 5 22 9 120 4 72 11 1 24 4 050J 3 205 8 1 641 5 25 3 581 5 22 9 120 4 72 11 1 24 4 055I 21 2 205 8 1 832 32 8 772 30 4 120 4 72 13 9...

Страница 380: ... FX 055 FX 005 MF 055 MF 21 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 366 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 381: ...ycksatt EL ES PT IT NO DA Den nedre trykkplaten kan bevege seg når filteret ikke er trykksatt Den nedre lukkeplade kan bevæge sig når filtret ikke sættes under tryk Η κάτω πλάκα κλεισίµατος µπορεί να µετακινηθεί εάν το φίλτρο δεν βρίσκεται υπ πίεση La placa inferior de cierre puede moverse si el filtro no está presurizado A placa de isolamento inferior pode deslocar se se o filtro não estiver pres...

Страница 382: ...a Jeigu filtre nėra slėgio apatinė uždaromoji plokštė gali judėti Если фильтр не загерметизирован возможно смещение нижней замыкающей пластины SL TR MT Spodnja plošča za zapiranje se lahko premika ko filter ni pod pritiskom Filtreye basınç uygulanmadığında alt kapama levhası hareket edebilir L a essorji g andhom ikunu mqabbdin ma l ert art RO Placa inferioară de acoperire se poate deplasa atunci c...

Страница 383: ...t la soupape d admission pour mettre progressivement l unité sous pression 2 Ouvrez lentement la soupape de refoulement pour faire remonter la pression des conduits en aval Évitez d ouvrir la soupape d admission ou la soupape de refoulement trop rapidement ou de soumettre l unité à une pression différentielle trop importante au risque d entraîner des dommages EN FI 1 Paineista yksikkö asteittain a...

Страница 384: ... w rurach w dół przepływu Nie wolno szybko otwierać zaworów wlotowych ani wylotowych ponieważ może to doprowadzić do zbyt dużej różnicy ciśnień w urządzeniu i do jego uszkodzenia SK 1 Pre postupné natlakovanie jednotky pomaly otvorte prívodný ventil 2 Pre opätovné natlakovanie potrubia v smere toku pomaly otvorte vývodný ventil Neotvárajte prívodný alebo vývodný ventil rýchlo ani nevystavujte jedn...

Страница 385: ...ajanje spodnjih cevi pod pritisk Dovodne ali odvodne ventile odpirajte počasi in enote ne izpostavljajte prevelikim nihanjem tlaka saj lahko to povzroči škodo TR 1 Giriş valfini yavaşça açıp üniteye yavaş yavaş basınç uygulayın 2 Mensap tarafındaki borulara yeniden basınç uygulamak için çıkış valfini yavaşça açın Giriş ve çıkış valflerini hızla açmayın ve üniteyi aşırı basınç farklarına maruz bıra...

Страница 386: ...лежности Dodatna oprema Aksesuarlar A essorji Accesorii FXKE 005 010 FXKE1 015 020 FXKE2 025 030 FXKE3 035 045 FXKE4 050 055 FXKE5 005 010 MBKE1 015 020 MBKE2 025 030 MBKE3 035 045 MBKE4 050 055 MBKE5 MBKE DPM AO AA AR AAR 015 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 372 Operator Manual Portable Rotary Screw Compressor MOBIL...

Страница 387: ...S040G 040ACS ACS040H 040ACS ACS045H 045ACS ACS050I 050ACS ACS050J 050ACS ACS055I 055ACS ACS055J 055ACS AR005A 005AR AR005B 005AR AR005C 005AR AR010A 010AR AR010B 010AR AR010C 010AR AR015B 015AR AR015C 015AR AR020C 020AR AR020D 020AR AR020E 020AR AR025D 025AR AR025E 025AR AR030E 030AR AR030F 030AR AR030G 030AR AR040G 040AR AR040H 040AR AR045H 045AR AR050I 050AR AR050J 050AR AR055I 055AR AR055J 055A...

Страница 388: ...pe Techninė priežiūra Обслуживание Vzdrževanja Bakım Manutenzjoni Întreţinere EMAK1 005 010 EMAK2 015 020 EMAK3 025 030 EMAK4 035 045 EMAK5 050 055 EMAK AO AA AR AAR 20 68 30 86 40 104 50 122 C F hr 650 65 ACS 1 1 2 2 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 374 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA...

Страница 389: ...1 2 0 bar 0 psi 1 2 7 8 0 bar 0 psi FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 375 ...

Страница 390: ... e anno del pro imo intervento di a i tenza Należy ustawić strzałkę na miesiąc i rok daty następnego serwisu Šípku nasmerujte na mesiac a rok nasledujúcej opravy Umístěte šipku na měsíc a rok příští prohlídky Joondage nool järgmi e hooldu e kuu ja aa taga Irányítsa a nyilat a következő szerviz hónapjára és évére Irányítsa a nyilat a következő szerviz hónapjára és évére Nustatykite rodyklę ties kit...

Страница 391: ...05 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 377 ...

Страница 392: ...05 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 378 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 393: ...Déclaration de conformité FR Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne Wear NE11 0PZ UK OIL X Evolution AO AA ACS AR AAR 005 010 015 020 025 030 AO AA ACS AR AAR 035 040 045 AO AA ACS AR AAR 050 055 Directives 97 23 EC Normes utilisées Géné alement conforme à ASMEVIII d v 1 2004 Mé hode d évaluation de la directive d équipements de pression Article 3 3 AO AA ACS AAR ...

Страница 394: ...n ASMEVIII Div 1 2004 Ruta de evaluación de la normativa PED Artículo 3 3 AO AA ACS AAR 005 010 015 020 025 030 Módulo A AO AA ACS AAR 035 040 045 Módulo B AO AA ACS AR AAR 050 055 Organismo not ficado para la normativa PED Lloyds Register Ver fication 71 Fenchurch St London EC3M 4BS Cert ficado de examen CE de t po COV0413459 TEC Representante autorizado Derek Bankier D v s onal Quality Manager P...

Страница 395: ...aratsioon ET Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne Wear NE11 0PZ UK OIL X Evolution AO AA ACS AR AAR 005 010 015 020 025 030 AO AA ACS AR AAR 035 040 045 AO AA ACS AR AAR 050 055 Direkti vid 97 23 EC Kasutatud standardid Üld selt vastavuses standard ga ASMEVI I D v 1 2004 PED vastavushinnangu jaotus A tikkel 3 3 AO AA ACS AAR 005 010 015 020 025 030 Moodul A AO A...

Страница 396: ... OND L MDYH 52 3DUNHU DQQLILQ OWG GRPQLFN KXQWHU GLY VLRQ XNHVZD 797 DWHVKHDG 7 QH HDU 1 3 8 2 YROXWLRQ 2 6 5 5 2 6 5 5 2 6 5 5 LUHFWLYH 6WDQGDUGH X LOL DWH 6SORáQR VNODGQR 60 9 Y 7UDVHX GH HYDOXDUH 3 0RGXO 2 6 5 0RGXO 2 6 5 5 2UJDQLVP QR LILFDW SHQWUX 3 OR GV 5HJ VWHU 9HULILFDW RQ HQFKXUFK 6W RQGRQ 0 6 HUWLILFDW GH H DPLQDUH GH WLS 29 7 HUHN DQNLHU Y V RQDO 4XDOLW 0DQDJHU 3DUNHU DQQLI Q WG GRPQLF...

Страница 397: ...ctions for compressed air filter fresh air filter 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 383 ...

Страница 398: ...IT FILTRI PER L ELIMINAZIONE DEGLI ODORI E DEI VAPORI D OLIO PL FILTRY DO USUWANIA OPARÓW I ZAPACHU OLEJU SK FILTRE NA ODSTRAŇOVANIE OLEJOVÝCH VÝPAROV A ZÁPACHU CS OLEJOVÉ A PROTIPACHOVÉ FILTRY ET ÕLISUDU JA HAISU EEMALDUSFILTRID HU OLAJGŐZ ÉS SZAGELTÁVOLÍTÓ SZŰRŐK LV EĻĻAS TVAIKU UN AROMĀTA NOVĒRŠANAS FILTRI LT ALYVOS GARŲ IR KVAPO ŠALINIMO FILTRAI RU ФИЛЬТРЫ ДЛЯ УСТРАНЕНИЯ ЗАПАХА И ПАРОВ МАСЛА S...

Страница 399: ...13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 385 ...

Страница 400: ...ou procedimentos que se não forem executados correctamente poderão danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il prodotto Wskazuje działania i procedury które w razie niewłaściwego wykonania mogą powodować uszkodzenie produktu Zvýrazňuje činnosti alebo postupy ktoré v prípade nesprávneho vykonania môžu viesť k poškodeniu...

Страница 401: ...o a cartuccia ad adsorbimento granuli di carbone Adsorpcyjny wkład filtrujący z węgla ziarnistego Adsorpčná filtračná kazeta Granulovaný uhlík Adsorpční filtrační prvek granulovaný uhlík Adsorptsioonfiltri kassett teraline süsi Adszorpciós szűrőbetét granulált szén Absorbējoša filtra kasetne graudains ogleklis Adsorbcinio filtro kasetė anglies granulės Адсорбционный фильтрующий элемент гранулирова...

Страница 402: ... noga i förekommande fall Behåll denna användarhandbok som referens Advarsel Dette produktet må bare installeres og vedlikeholdes av kompetent og autorisert personale i streng overholdelse av disse betjeningsanvisningene alle relevante standarder og rettslige krav der det passer Ta vare på denne brukerveiledningen for senere bruk Advarsel Dette produkt må kun installeres og vedligeholdes af autori...

Страница 403: ...s li jift u malajr u g andu jkun protett minn possibilità ta fluss b lura jew kundizzjonijiet o ra stressanti Naddaf il pajps kollha li jwasslu g at tag mir ta purifikazzjoni qabel tinstalla u l papjs kollha wara li tinstalla t tag mir ta purifikazzjoni u qabel ma tqabbad ma l applikazzjoni finali Jekk tiffittja linji ta by pass madwar it tag mir ta purifikazzjoni kun gur li hemm bi ejjed filtrazz...

Страница 404: ...30 FI 010 MI 030 MI 6 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 390 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 405: ...onderdelen servicekits Ersatzteile Service Kits Pièces de rechange nécessaires d entretien Varaosat Huoltopakkaukset Reservdelar servicesatser Reservedeler service sett Reservedele Servicekit Ανταλλακτικά Πακέτα τεχνικής υποστήριξης Piezas de repuesto kits de mantenimiento Peças Sobressalentes Kit de Reparação Ricambi kit per l assistenza Części zamienne zestawy serwisowe Náhradné diely Servisná s...

Страница 406: ... når indikatoren er blå Merk Dette er en bulkvolum oljeindikator den indikerer ikke filterelementets levetid Modell AC010 I AC030 I har en indikator för större mängder olja Både filterelement och indikator ska bytas om indikatorn har blå färg Observera indikatorn visar oljeförekomst den indikerar inte filterelementets livslängd Τα µοντέλα AC010 I AC030 I διαθέτουν ένα δείκτη παρουσίας λαδιού Dταν ...

Страница 407: ...1 0 bar 0 psi 0 bar 0 psi 9 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 393 ...

Страница 408: ...si 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 10 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 394 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

Страница 409: ... 1 15 1 2 11 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 395 ...

Страница 410: ...htlinien Unterschrift Datum 28 09 05 Nummer der Erklärung 0001 280905 Försäkran om överensstämmelse SV domnick hunter Dukesway TVTE Gateshead Tyne Wear NE11 0PZ Storbritannien AC010 015 020 025 030 Direktiv 97 23 EC Använda standarder Generellt i enlighet med ASMEVIII Div 1 2004 Fastställningsväg för PED Artikel 3 3 AC010 015 020 025 030 Modul A AC030 Anmält organ för PED N A EG intyg om typprovni...

Страница 411: ...d cleaning if required Cleaning the cooling air apertures Check all screwed connections on the generator and control box and tighten if necessary Check covers and power socket caps for damage and good sealing Check that all warning and other labels are complete and undamaged 13 10 Oil injected MOBILAIR service intervals Maintenance strategy 000510 1x service per year Package sequence A B A B A C f...

Страница 412: ...n the machine type Compressor oil filter 1210 Engine oil filter 1905 Intake air filter compressor 1260 Intake air filter engine 1280 Fuel prefilter 1910 1915 Fuel filter 1920 Water separator filter element 1985 Tab 114 Service intervals for MOBILAIR parts Filter SET group compressor and engine 13 Annex 13 10 Oil injected MOBILAIR service intervals 398 Operator Manual Portable Rotary Screw Compress...

Страница 413: ...er Service kit dirt trap control valve 2148 X X X 1 Service kit for dirt trap 9420 X X X 1 Option da to compressed air aftercooler Compressed air pre filter filter element 1550 X X X 1 500 Option dd Compressed air micro filter element 1551 X X X 1 500 Option dd Pre micro filter element seal 1548 X X X 1 500 Option dd Fresh air filter element set 1549 X X X 1 500 Option dc Fresh air extraction line...

Страница 414: ...nsate and control air 7110 7120 7130 7140 7160 7170 7172 7180 7190 7195 7200 7205 7230 7250 7360 7560 7566 7580 7590 9450 9485 9886 X 6 The type and quantity de pends on the machine mod el Tab 115 Service intervals for MOBILAIR parts compressor group 13 Annex 13 10 Oil injected MOBILAIR service intervals 400 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 90178...

Страница 415: ...position of the sets may vary depending on the machine type Engine oil filter 1905 Fuel prefilter 1910 1915 Fuel filter 1920 Water separator filter ele ment 1985 Tab 116 Service intervals for MOBILAIR parts Filter SET group Engine 13 Annex 13 10 Oil injected MOBILAIR service intervals No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 401 ...

Страница 416: ... supply line Engine coolant 5195 X X 3 6 2000 12000 Glysantin CAT ELC Engine coolant addition 5197 X X 2 3 SCA additive CAT ELC refresher Engine drive belt for engine fan and engine units 1800 4470 X X X 1 500 1000 The type and quantity depends on the ma chine model X X 2 2000 X X 3000 Crankcase ventilation filter element 1216 X X X 1 1000 Oil separator element Air filter element 1250 X X X 1 1000...

Страница 417: ... charge air and oil 4511 4513 5620 5621 5664 5667 5670 5672 7100 7120 7400 7402 7404 7500 7502 7504 7510 7600 7907 X 6 The type and quantity depends on the ma chine model Tab 117 Service intervals for MOBILAIR parts Engine group 13 Annex 13 10 Oil injected MOBILAIR service intervals No 901783 08 USE Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART 403 ...

Страница 418: ...13 Annex 13 10 Oil injected MOBILAIR service intervals 404 Operator Manual Portable Rotary Screw Compressor MOBILAIR M82 SIGMA CONTROL SMART No 901783 08 USE ...

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